Fuel injectors DODGE RAM SRT-10 2006 Service Service Manual

When Monitored:
With battery voltage greater than 10.4 volts, the auto shutdown relay energized, injector pulse width less than
10ms, and engine speed less than 3000 rpm.
Set Condition:
This trouble code takes .64 to 10.0 seconds to set when no inductive kick is sensed .18ms after injector turn
off, and with no other injectors on.
Possible Causes
(K342) ASD RELAY OUTPUT CIRCUIT
(K28) INJECTOR CONTROL NO.8 CIRCUIT OPEN
(K28) INJECTOR CONTROL NO.8 CIRCUIT SHORTED TO GROUND
FUEL INJECTOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTC.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K342) ASD RELAY OUTPUT CIRCUIT
Turn the ignition off.
Disconnect the No.8 Fuel Injector harness connector.
Ignition on, engine not running.
With the scan tool, actuate the ASD Relay.
Using a 12-volt test light connected to ground, probe the (K342) ASD
Relay Output circuit in the No.8 Fuel Injector harness connector.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Repair the excessive resistanceorshorttogroundinthe
(K342) ASD Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)

When Monitored:
With battery voltage greater than 10.4 volts, the auto shutdown relay energized, injector pulse width less than
10ms, and engine speed less than 3000 rpm.
Set Condition:
This trouble code takes .64 to 10.0 seconds to set when no inductive kick is sensed .18ms after injector turn
off, and with no other injectors on.
Possible Causes
(K342) ASD RELAY OUTPUT CIRCUIT
(K115) INJECTOR CONTROL NO.9 CIRCUIT OPEN
(K115) INJECTOR CONTROL NO.9 CIRCUIT SHORTED TO GROUND
FUEL INJECTOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTC.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K342) ASD RELAY OUTPUT CIRCUIT
Turn the ignition off.
Disconnect the No.9 Fuel Injector harness connector.
Ignition on, engine not running.
With the scan tool, actuate the ASD Relay.
Using a 12-volt test light connected to ground, probe the (K342) ASD
Relay Output circuit in the No.9 Fuel Injector harness connector.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Repair the excessive resistanceorshorttogroundinthe
(K342) ASD Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)

When Monitored:
With battery voltage greater than 10.4 volts, the auto shutdown relay energized, injector pulse width less than
10ms, and engine speed less than 3000 rpm.
Set Condition:
This trouble code takes .64 to 10.0 seconds to set when no inductive kick is sensed .18ms after injector turn
off, and with no other injectors on.
Possible Causes
(K342) ASD RELAY OUTPUT CIRCUIT
(K116) INJECTOR CONTROL NO.10 CIRCUIT OPEN
(K116) INJECTOR CONTROL NO.10 CIRCUIT SHORTED TO GROUND
FUEL INJECTOR
PCM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ACTIVE DTC
Ignition on, engine not running.
With a scan tool, read DTC.
Is the DTC active at this time?
Ye s>>
Go To 2
No>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
2.(K342) ASD RELAY OUTPUT CIRCUIT
Turn the ignition off.
Disconnect the NO.10 Fuel Injector harness connector.
Ignition on, engine not running.
With the scan tool, actuate the ASD Relay.
Using a 12-volt test light connected to ground, probe the (K342) ASD
Relay Output circuit in the NO.10 Fuel Injector harness connector.
Does the test light illuminate brightly?
Ye s>>
Go To 3
No>>
Repair the excessive resistanceorshorttogroundinthe
(K342) ASD Relay Output circuit.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)

When Monitored:
With the ignition on. Battery voltage greater than 10 volts.
Set Condition:
A shorted condition is detected in the ASD control circuit. One Trip Fault.Three good trips to turn off the MIL.
Possible Causes
(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND
FUEL INJECTOR
IGNITION COIL
PCM
TIPM
Always perform the Pre-Diagnostic Troubleshooting procedure before proceeding. (Refer to 9 - ENGINE -
DIAGNOSIS AND TESTING).
Diagnostic Test
1.ASD OPERATION
Ignition on, engine not running.
With a scan tool under the ECM Actuators, actuate the ASD Circuit.
Are the Injectors actuating?
Ye s>>
Refer to the INTERMITTENT CONDITION Diagnostic Procedure.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 2
2.ASD OPERATION FROM THE ECM
Turn the ignition off.
Disconnect the C2 TIPM harness connector.
Ignition on, engine not running.
Using the scan tool under the ECM Actuators, actuate the ASD Circuit.
With a 12-volt test light connected to ground, probe the (K51) ASD Con-
trol circuit in the TIPM C2 harness connector.
Does the test light illuminate brightly and flash on an off?
Ye s>>
Go To 3
No>>
Perform the Diagnostic Procedure for P0685-ASD CON-
TROL CIRCUIT. (Refer to 9 - ENGINE - DIAGNOSIS AND
TESTING)

3.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND
Turn the ignition off
Disconnect the C10 TIPM harness connector.
Measure resistance between ground and (K342) ASD Control Output
circuit at the C10 TIPM harness connector.
Istheresistancebelow100ohms?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND AT THE FUEL INJECTORS
While checking for a short to ground at C10 TIPM harness connector,
disconnect the Fuel Injector harness connectors one at a time.
Does the resistance change to above 100 ohms when any of
the Fuel Injector harness connectors are disconnected?
Ye s>>
Replace the Fuel Injector that causes the resistance to
increase above 100 ohms when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO GROUND AT THE IGNITION COILS
While checking for a short to ground at C10 TIPM harness connector,
disconnect the Ignition Coil harness connectors one at a time.
Does the resistance change to above 100 ohms when any of
the Ignition Coil harness connectors are disconnected?
Ye s>>
Replace the Coil that causes the resistance to increase
above 100 ohms when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

3.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE
Turn the ignition off
Disconnect the C10 TIPM harness connector.
Measure the voltage on the (K342) ASD Control Output circuit at the
C10 TIPM harness connector.
Is the voltage above 10 volts?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE AT THE FUEL INJECTORS
While checking for a short to voltage at C10 TIPM harness connector,
disconnect the Fuel Injector harness connectors one at a time.
Does the voltage change to below 10 volts when any of the
Fuel Injector harness connectors are disconnected?
Ye s>>
Replace the Fuel Injector that causes the voltage to
decrease below 10 volts when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT SHORTED TO VOLTAGE AT THE IGNITION COILS
While checking for a short to voltage at C10 TIPM harness connector,
disconnect the Ignition Coil harness connectors one at a time.
Does the voltage change to below 10 volts when any of the
Ignition Coil harness connectors are disconnected?
Ye s>>
Replace the Coil that causes the voltage to decrease below
10 volts when disconnected.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

3.(K342) ASD CONTROL OUTPUT CIRCUIT
Turn the ignition off
Connect the C2 TIPM harness connector.
Ignition on, engine not running.
Back probe the C10 TIPM harness connector at the (K342) ASD Control Output circuit terminal and measure the
voltage on the (K342) ASD Control Output circuit.
Is the voltage above 10 volts?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT OPEN TO THE FUEL INJECTORS
Measure the resistance of the (K342) ASD Control Output circuit from
the C10 TIPM harness connector to the each Fuel Injector.
Is the resistance above 5.0 ohms at any of the Fuel Injector
harness connectors?
Ye s>>
Repair the open in the (K342) ASD Control Output circuit to
the appropriate Fuel Injector.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT OPEN TO THE IGNITION COILS
Measure the resistance of the (K342) ASD Control Output circuit from
the C10 TIPM harness connector to the each Ignition Coil.
Is the resistance above 5.0 ohms at any of the Ignition Coil
harness connectors?
Ye s>>
Repair the open in the (K342) ASD Control Output circuit to
the appropriate Ignition Coil.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to
9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

3.(K342) ASD CONTROL OUTPUT CIRCUIT
Turn the ignition off
Connect the C2 TIPM harness connector.
Ignition on, engine not running.
Back probe the C10 TIPM harness connector at the (K342) ASD Control Output circuit terminal and measure the
voltage on the (K342) ASD Control Output circuit.
Is the voltage above 10 volts?
Ye s>>
Go To 4
No>>
Go To 7
4.(K342) ASD CONTROL OUTPUT CIRCUIT VOLTAGE DROP TO THE FUEL INJECTORS
Turn the ignition off.
With a voltmeter, use Negative lead of the voltmeter along with terminal probe tool #6801, backprobe the (K342)
ASD Control Output circuit at a Fuel Injector harness connector.
With the Positive lead of the voltmeter along with terminal probe tool #6801, back probe the (K342) ASD Control
Output circuit at the C10 TIPM harness connector.
Start the engine and allow it to idle.
WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands
near the pulleys, belts, or fan. Do notwear loose clothing. Failure to follow these instructions can result in
personal injury or death.
Measure the voltage of the (K342) ASD Control Output circuit.
NOTE: Perform the test at every fuel injector.
Is the voltage above 0.001 of a volt (1.0mV) for any of the Fuel Injector ASD Control Output circuits?
Ye s>>
Repair the excessive resistance in the (K342) ASD Control Output circuit to the appropriate Fuel Injec-
tor.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 5
5.(K342) ASD CONTROL OUTPUT CIRCUIT VOLTAGE DRIP TO THE IGNITION COILS
Turn the Ignition off.
With a voltmeter, use Negative lead of the voltmeter along with terminal probe tool #6801, backprobe the (K342)
ASD Control Output circuit at a Ignition Coil harness connector.
With the Positive lead of the voltmeter along with terminal probe tool #6801, back probe the (K342) ASD Control
Output circuit at the C10 TIPM harness connector.
Start the engine and allow it to idle.
WARNING: When the engine is operating, do not stand in direct line with the fan. Do not put your hands
near the pulleys, belts, or fan. Do notwear loose clothing. Failure to follow these instructions can result in
personal injury or death.
Measure the voltage of the (K342) ASD Control Output circuit.
NOTE: Perform the test at every Ignition Coil.
Is the voltage above 0.001 of a volt (1.0mV) for any of the Ignition Coil ASD Control Output circuits?
Ye s>>
Repair the excessive resistance in the (K342) ASD Control Output circuit to the appropriate Ignition Coil.
Perform the POWERTRAIN VERIFICATION TEST. (Refer to 9 - ENGINE - STANDARD PROCEDURE)
No>>
Go To 6

17. Disconnect the engine wiring harness at the fol-
lowing points :
Intake air temperature (IAT) sensor (4)
Fuel Injectors
Throttle Position (TPS) Switch (2)
Idle Air Control (IAC) Motor (3)
Engine Oil Pressure Switch
Engine Coolant Temperature (ECT) Sensor
Manifold Absolute Pressure MAP) Sensor
Camshaft Position (CMP) Sensor
Coil Over Plugs
Crankshaft Position Sensor
18. Remove coil over plugs.
19. Release fuel rail pressure.
20. Remove fuel rail and secure away from engine.
NOTE: It is not necessary to release the quick
connect fitting from the fuel supply line for engine
removal.
21. Remove the PCV hose.
22. Remove the breather hoses.
23. Remove the vacuum hose for the power brake
booster.
24. Disconnect knock sensors.
25. Remove engine oil dipstick tube.
26. Remove intake manifold.
27. Install engine lifting fixture,special tool#8247, using original fasteners from the removed intake manifold, and
fuel rail. Torque to factory specifications.
NOTE: Recheck bolt torque for engine lift plate before removing engine.
28. Secure the left and right engine wiring harnesses away from engine.
29. Raise vehicle.
30. Disconnect oxygen sensor wiring.

25. Connect the engine wiring harness at the follow-
ing points :
Intake air temperature (IAT) sensor (4)
Fuel Injectors
Throttle Position (TPS) Switch (2)
Idle Air Control (IAC) Motor (3)
Engine Oil Pressure Switch
Engine Coolant Temperature (ECT) Sensor
Manifold Absolute Pressure MAP) Sensor
Camshaft Position (CMP) Sensor
Coil Over Plugs
Crankshaft Position Sensor
26. Reinstall the radiator/cooling module assembly.
27. Connect lower radiator hose.
28. Connect upper radiator hose.
29. Connect throttle and speed control cables.
30. Install the heater hose assembly.
31. Install coolant recovery bottle.
32. Install the power steering pump.
33. Install the generator (3).