lock DODGE SPRINTER 2005 1.G Repair Manual

UNDERSTANDING YOUR INSTRUMENT PANEL 113
4
If the warning
is displayed in the multi-function indicator while the
engine is running, the engine oil level is above
maximum.
Siphon or drain off engine oil until the engine oil level
is between the lower and up per marks on the dipstick.
Check the engine oil level again.
must be displayed.
NOTE: If the oil level is correct and a fault warning is
still given, have the fault traced and rectified by an
authorized Sprinter Dealer.
Displaying Engine Oil Level with Engine OffIf the engine has reached normal operating
temperature, the engine oil level can be displayed on
the multi-function indicator for about 5 minutes after
the engine has been switched off.
The vehicle must be standing on a level surface when
the engine oil is being checked.
Turn the key to position 2 in the ignition lock and wait
about 10 seconds until the multi-function indicator
shows the : symbol.
CAUTION!
Do not operate the engine if the oil level is above
maximum. There is a danger of damage to the
engine or catalytic converter.
Symb
N00.00-2150-00Symb
N00.00-2151-00

UNDERSTANDING YOUR INSTRUMENT PANEL 115
4
ENGINE OIL LEVEL INDICATOR IN INSTRUMENT
CLUSTER
(VEHICLES WITHOUT ASSYST MAINTENANCE
COMPUTER)If the : indicator lamp lights up when the engine is
running, the engine oil level has dropped to the
minimum mark. Check the engine oil level without
delay and add engine oil up to the upper mark on the
dipstick.
If there is no engine oil in the oil sump, a warning
buzzer will sound if the key is turned to position 2 in
the ignition lock or if the vehicle is being driven, and
the warning
will appear in the multi-function indicator. About 2
quarts (1.9 liters) of oil must be added.
Check the engine oil level without delay and add
engine oil to the upper mark on the dipstick.
NOTE: Engine oil level display– "qt" in USA only.
– "l" in Canada only.
Symb
N00.00-2384-00
qt
CAUTION!
If the : indicator lamp lights up, the warning
symbol in the multi-function indicator appears
and the warning buzzer sounds, the operating
safety of the engine is endangered (possibility of
engine damage).
Safely pull off the road and turn off the engine (do
not restart the engine). Determine the cause of the
problem. If there are no obvious signs of leakage,
add engine oil. The engine oil level must be
between the lower and upper marks on the
dipstick. Only add engine oil up to the upper
mark – do not overfill.
If the engine oil level is above maximum, there is
a danger of damage to the engine or catalytic
converter.

122 UNDERSTANDING YOUR INSTRUMENT PANELResidual Engine Heat Utilization (REST)
The REST switch (1) is located on the
center section of the dashboard.
The residual engine heat utilization
system can be used to keep the
vehicle interior warm for some time
after the engine is switched off.
Turn the key to position 0 in the ignition lock or
remove it altogether.
To switch on:
1. Press the residual engine heat utilization switch (1), the indicator lamp (2) lights up.
The blower will run at speed 1 regardless of the
setting of the airflow control.
2. Set the temperature control as required, refer to "Heating, Ventilation".
To switch off:
Press the residual engine heat utilization switch (1)
again, the indicator lamp (2) goes out. The residual engine heat utilization is automatically
switched off if:
1. the key is turned to position 2 in the ignition lock,
2. after about 30 minutes,
3. if the battery voltage is too low.
AIR CONDITIONING, REGULATED (OPTIONAL)
The air conditioning switch (1) is
located on the center section of the
dashboard.
The air conditioning can be used to
cool or dehumidify the air in the
vehicle. The selected temperature is
reached as quickly as possible and
then held constant.
The air conditioning is only operational when the
engine is running.

UNDERSTANDING YOUR INSTRUMENT PANEL 127
4
Air StrainerTo lock fasteners (1)
To unlock fasteners (2)
The air strainer is located at the rear of the air
conditioner for rear passenger compartment.
Increased quantities of sand or dust may settle on the
air conditioner for rear passenger compartment air
strainer when driving on dusty or sandy streets. The
air strainer must be either cleaned or replaced in the
event of visible contamination. Removing and Cleaning the Air strainer
1. Unlock all quick-acting fasteners (2).
2. Remove the cover and air strainer (3).
3. Remove the Velcro closure (4) from the cover (6)
and the grating (5).
4. Remove the air strainer (3) from the grating.
5. Wash out the air strainer (3) with clean water.
6. Let the air strainer (3) dry.
NOTE: The air strainer (3) must not be cleaned or dried
by machine.

128 UNDERSTANDING YOUR INSTRUMENT PANELInstalling the Air Strainer
1. Affix the air strainer (3) to the grating (5) (make certain that the ends project evenly).
2. Replace the air strainer (3) and grating (5) on the cover and press the Velcro closure (4) on the
cover (6).
3. Insert the air strainer (3) with the cover and grating (5).
4. Lock (1) all quick-acting fasteners.
ELECTRIC BLOWER (OPTIONAL)See Section 4, Understanding Your Instrument Panel,
for switch locations.
The electric blower can be used to
aerate or deaerate the cargo area.
This feeds fresh air into the cargo
area or extracts warm air.
Deaeration:
Press switch upward.
Aeration:
Press switch downward.
To switch off:
Switch the airflow switch to the center position.
CAUTION!
Never operate the air conditioner for rear
passenger compartment without an air strainer.
Never install a damaged air strainer.
If the air strainer with visible contamination is
neither cleaned nor replaced, damage to the air
conditioner for rear passenger compartment may
result; such damage is not covered by the
Warranty.

UNDERSTANDING YOUR INSTRUMENT PANEL 129
4
HEATER BOOSTER
The switch (1) for activating the
heater booster system is located in
the center section of the dashboard.
The heater booster system can be
switched on while the vehicle is
being driven to help the engine to
reach its normal operating
temperature more quickly, which
will help to heat up the passenger compartment as
quickly as possible when the heating is switched on. To switch on with the engine running:
Press switch (1), the indicator lamp (2) lights up.
To switch off:
Press switch (1) again or switch the engine off. The
heater booster will then switch to run-on mode (about
2minutes).
NOTE:
When the vehicle is being driven and a coolant
temperature of over 185 °F (+80 °C) is reached, the
heater booster system will switch to regulation mode.
If the coolant temperature drops to below 167 °F
(+75 °C) with the heater booster system switched on,
heat output is increased again.
If the key is turned to position 0 in the ignition lock
(run-on for about 2 minutes), the last setting selected at
switch (1) is retained when the engine is restarted
(memory function).
The operation of the heater booster system is usually
not required at outside temperatures above 41 °F
(+5 °C).

UNDERSTANDING YOUR INSTRUMENT PANEL 131
4
NOTE: After three successive attempts to start the
heater, a malfunction will be recorded in the integrated
diagnostic system and no further operation on
auxiliary heater will be available (lock-out). The work
to annul the lock-out must be carried out at an
authorized Sprinter Dealer.
The auxiliary heater should be run at least once a
month for about 10 minutes.
The maximum heating period is 120 minutes. For more
information, refer to "Switching the Auxiliary Heater
On and Off - Ignition On".
The auxiliary heater will automatically switch off if the
fuel level is under about 4 US gal (15 l).
In case of faults, refer to "Auxiliary Heater – Tips for
Coping with Problems".
WARNING!
Aerosals, gas cartridges and other pressurized
containers transported in the vehicle may be high-
ly flammable and could explode when heated.
Make sure, particularly on vehicles with an air
heater, that such containers are not placed in the
flow of hot air of the auxiliary heating system
Otherwise there is a risk of severe personal
injuries, death and property damage due to
explosion.
WARNING!
Vehicles with air heater:
For safety reasons, we strongly recommend that
the heat exchanger be replaced by an authorized
Sprinter Dealer after 10 years of use.
If the vehicle is sold, the owner is required to
inform the buyer of this requirement. This should
be done when the Operator’s Manual is
transferred to the buyer.

UNDERSTANDING YOUR INSTRUMENT PANEL 137
4
NOTE: Only on vehicles with automatic heater
control/regulated air conditioner:
Before switching on the heater or entering the switch-
on time, the temperature control (1) must be set to
maximum heater output (as illustrated).
Set the air distribution control (3) as required between
Y and Z .AUXILIARY HEAT EXCHANGER IN LOAD
COMPARTMENT, ONLY WITH AUXILIARY HEATER
(OPTIONAL)
The auxiliary heat exchanger switch
is located on the right next to the
steering column. To switch on at blower speed 1:
Press the upper section, the left-hand indicator lamp in
the switch lights up.
To switch on at blower speed 2:
Press the lower section, the right-hand indicator lamp
in the switch lights up.
To switch off :
Press the switch to the middle position.
Operation is only possible when the key is turned to
position 2 in the ignition lock.
NOTE:
The auxiliary heat exchanger in the load
compartment should be switched off at coolant
temperatures below 176 °F (+80 °C) to quickly de-fog
and de-ice the windshield and front side windows.

138 UNDERSTANDING YOUR INSTRUMENT PANELAUXILIARY HEATER – TIPS FOR COPING WITH
PROBLEMSNOTE: After three successive attempts to start the
heater, a malfunction will be recorded in the integrated
diagnostic system and no further operation on
auxiliary heater will be available (lock-out). The work
to annul the lock-out must be carried out at an
authorized Sprinter Dealer.
The heater either does not switch on or automatically
switches off:
 Insufficient fuel, fill up the fuel tank. Start up heater two times, until the fuel lines are filled.
 The auxiliary heater will automatically switch off if the fuel level is under about 4 US gal (15 l).
 The fuses in the fuse box are damaged. Electric fuses.
 The battery voltage is too low, an undervoltage protector switches off the heater if the battery
voltage falls below about 10 volts. The heater motor does not run
 The battery voltage is too low, check the battery.
Batteries.
 The fuses in the fuse box are damaged. Electric fuses.
 The heater motor is damaged.
Overheating The air channels are clogged. The heater can be restarted once the fault has been
repaired. When this is done, the heater should be
switched on and off.
 The heater will remain switched off after it has been overheated a number of times (about 10 times in
succession). Have the fault repaired by an
authorized Sprinter Dealer.
NOTE: Repairs should only be made by an authorized
Sprinter Dealer.

STARTING AND OPERATING
5
CONTENTS

Power Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . 141


Starting the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 141
Maximum Engine Speed . . . . . . . . . . . . . . . . . . 142
Constant RPMs (Optional) . . . . . . . . . . . . . . . . 143


Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . 144


Automatic Transmission . . . . . . . . . . . . . . . . . . . . 145
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Accelerator Position . . . . . . . . . . . . . . . . . . . . . . 146
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Maneuvering . . . . . . . . . . . . . . . . . . . . . . . . . . . . 146
Gear Selector Lever Position . . . . . . . . . . . . . . . 147
Gear Selection for Special Circumstances . . . . 148


Transmission Selector Lever, Manually
Unlocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 150
Reversing Aid (Optional) . . . . . . . . . . . . . . . . . 150


Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 153
Loading Guidelines . . . . . . . . . . . . . . . . . . . . . . 154


Brakes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Service Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . . 155
Brake Pad Wear Indicator . . . . . . . . . . . . . . . . . 156
Brake Indicator and Electronic Brake Force
Distribution (EBD) Indicator Lamp . . . . . . . . . 157
Parking Brake Indicator Lamp . . . . . . . . . . . . . 158
Parking Brake . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Driving Safety Systems . . . . . . . . . . . . . . . . . . . 160
Anti-Lock Brake System (ABS) Indicator
Lamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Anti-Lock Brake System (ABS) . . . . . . . . . . . . . 162
Electronic Brake Force Distribution (EBD) . . . 164
Acceleration Skid Control Indicator Lamp
(ASR) and Brake Assist System (BAS)
1
if equipped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164

Acceleration Skid Control (ASR) Warning
Lamp and Electronic Stability Program
(ESP)
1 – if equipped . . . . . . . . . . . . . . . . . . . . . 166

Acceleration Skid Control (ASR) . . . . . . . . . . . 167