fuel filter DODGE SPRINTER 2006 1.G Owners Manual

UNDERSTANDING YOUR INSTRUMENT PANEL 95
4
Indicator Lamp Symbols
vAcceleration skid control (ASR)
or electronic stability program (
ESP®)*
or slippery surface warning.
1Airbag Malfunction (USA only).
Parking brake applied.
AHigh beam on, refer to "Multifunction Switch".
#Battery not being charged,
refer to "Battery Charge Indicator Lamp".
Water in fuel filter, refer to "Water in Fuel
Indicator Lamp".
2Brake pads worn.
:Engine oil level too low,
refer to "Engine Oil Level Indicator Lamp".
/Coolant level too low,
refer to "Coolant Level Indicator Lamp".
;Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (USA only).
*2500 Type Vehicles only.
3Brake fluid level too low and electronic brake force
distribution (EBD) malfunction (Canada only).
<Seat belt warning lamp.
-Anti-lock brake system (ABS) malfunction.
#Electronic stability program (ESP®)* malfunction.
±Engine control unit malfunction.
kAcceleration skid control (ASR) malfunction
and brake assist system (BAS)1 malfunction.
™Constant RPMs on.
WFluid level in windshield washer low.
qPreheating.

106 UNDERSTANDING YOUR INSTRUMENT PANEL
Battery Charge Indicator Lamp
When the key is in position 2 in the ignition lock, the
battery charge indicator lamp# will light up in the
instrument cluster. It must go out when the engine is
running.
If the battery charge indicator lamp# remains on or
lights up again while the vehicle is moving, a fault has
developed in the battery charge circuit.
Do not drive on. Take your vehicle to an authorized
Sprinter Dealer to have the problem corrected.Water in Fuel Indicator Lamp
When the key is turned to position 2 in the ignition
lock, the fuel filter indicator lamp in the
instrument cluster lights up for about 2 seconds. It
must go out when the engine is running.
If water in fuel indicator lamp does not go out or
comes on with the engine running, drain the water
from the fuel filter as soon as possible.

UNDERSTANDING YOUR INSTRUMENT PANEL 107
4
NOTE: Should the water in fuel indicator lamp
still not go out after the fuel filter has been drained, the
cause should be examined by an authorized Sprinter
Dealer.
If the indicator lamp does not light up for about
2 seconds with the key in the ignition lock in position 2,
there is a malfunction in the water separator system.
Have the cause rectified by an authorized Sprinter
Dealer.Engine Oil Level Indicator Lamp
The engine oil level indicator lamp: lights up in
the instrument cluster when the key is turned to
position 2 in the ignition lock. It must go out when the
engine is running.

STARTING AND OPERATING 143
5
…Winter tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Q Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Q Fuel Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 209
…Fuel Filter with Water Separator . . . . . . . . . . . 210…Diesel Fuels for Use at Very
Low Temperatures . . . . . . . . . . . . . . . . . . . . . . . 211
Q Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 212
…Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Q Programmed Top Speed (Optional) . . . . . . . . . . 213
Q Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 214
Q Draining Fuel Filter with Water Separator . . . . 214
…Bleeding the Diesel Fuel System . . . . . . . . . . . 216
Q Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 216
Q Loading the Vehicle . . . . . . . . . . . . . . . . . . . . . . . . 216
…Tire and Loading Information . . . . . . . . . . . . . 217
Q Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 221
…Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 222
…Electrical Connections (Optional) . . . . . . . . . . 222
…Vehicle and Trailer Weights and Ratings . . . . 222
…Trailer Tongue Load . . . . . . . . . . . . . . . . . . . . . 223
…Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 223…Checking Weights of Vehicle and Trailer . . . . 224
…Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 224…Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 225
…Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 227
Q Emissions Control System
(Catalytic Converter) . . . . . . . . . . . . . . . . . . . . . . . 228
Q Inhalation of Exhaust Gas . . . . . . . . . . . . . . . . . . . 228
Q Fording (Wading Capability) . . . . . . . . . . . . . . . . 228
Q Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 229
…A Special Note Concerning
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . 230

210 STARTING AND OPERATING
If diesel fuels are used with a sulphur content
exceeding 0.5 % by weight, engine oil change intervals
must be shortened. Please contact your Sprinter Dealer
to obtain the necessary information.
Refueling from drums or canisters may lead to the fuel
becoming contaminated. This in turn can cause faults
in the fuel system. Always filter the fuel before adding
it to the vehicle’s tank.Fuel Filter with Water Separator
Check the water separator when the fuel indicator
lamp does not go out or comes on while the engine
is running.
The interval for changing the fuel filter is reduced to
10,000 miles (about 15,000 km).
WARNING!
Under no circumstances should gasoline be mixed
with diesel fuel.
Due to the high pressure and high temperature in
the injection system, there is a risk of fire and
explosion.
In addition, there is a risk of engine damage.
Always follow basic safety rules when working
with any combustible material.

214 STARTING AND OPERATING
BLEEDING DIESEL FUEL SYSTEM
If the fuel tank was run empty, the diesel fuel system
must be bled after refueling before starting the engine.
 Turn the key in the ignition lock to position 2 for at
least 30 seconds.
 Return the key to position 0.
 Start the engine three to four times.
The malfunction indicator light (MIL) ± must go
out.
NOTE: Too many attempts to start the engine could
drain the battery. If the engine does not start after
several attempts, consult an authorized Sprinter
Dealer.DRAINING FUEL FILTER WITH WATER
SEPARATOR
1. Fuel filter
2. Drain hose
3. Water drain screw
The fuel filter (1) is located in the engine compartment.
NOTE: The fuel filter must be drained as soon as the
water in fuel indicator lamp lights up.

STARTING AND OPERATING 215
5
NOTE: Prior to opening water drain screw (3), place a
suitable receptacle underneath the drain hose (2). Turn
water drain screw (3) on and off only by hand.
Diesel fuels and diesel fuel mixtures must be disposed
of properly; we recommend water be drained from fuel
filters by an authorized Sprinter Dealer.
Draining Fuel Filter
 Stop the engine.
 Shift gear selector lever to ‘‘P’’ position.
 Open the hood.
 Place a suitable receptacle underneath the drain
hose (2).
 Turn the key in the ignition lock to position 2. Open immediately the water drain screw (3) about 1
turn (counterclockwise) until fluid emerges. Ensure
that the fluid is collected in the receptacle.
 Close the water drain screw (3) as soon as about 0.25
US qt (0.2 liters) are emerged.
 After draining, return the key in the ignition lock to
position 0.
 Dispose of the collected fluid in an environmentally
responsible manner.
 If the filter is still saturated, drain the filter once
more.
After draining, the engine may run briefly but stall for
lack of fuel. If this occurs, bleed the system.
NOTE: Should the water in the fuel indicator lamp
still not go out after the fuel filter has been drained
twice, the cause should be examined by an authorized
Sprinter Dealer.
CAUTION!
Delaying draining of the fuel filter for a
considerable time after the indicator lamp lights
up may lead to engine damage.

254 MAINTAINING YOUR VEHICLE
Legend For Engine Compartment
1. Washer system fluid reservoir.
2. Maintenance indicator for air cleaner element
(Optional).
3. Oil dipstick.
4. Oil filler neck.
5. Ribbed V-belt.
Auxiliary drive (Optional) refer to “Auxiliary
drive“.6. Fuel filter with water separator.
7. Hydraulic brake fluid reservoir.
8. Coolant reservoir.
9. Battery
The auxiliary battery is located underneath the
front passenger seat (optional equipment).
10. Fuse box
(These special fuses should only be replaced at by
an authorized Sprinter Dealer).

296 MAINTAINING YOUR VEHICLE
CAPACITIES
Engine with oil filter
Engine oilFuel tank Cooling system Windshield washer
system
Including
reserve fuel
All vehicles about
9.5 US qt
(9.0 l)about
26.4 US gal
(100 l)about
2.8 US gal
(10.5 l)about
2.7 US gal
(10.0 l)about
7.4 US qt
(7.0 l)

MAINTENANCE SCHEDULES 305
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The use of Special lubricant additives is not
recommended. The use of such additives may affect
your warranty rights. With regard to legal stipulations
concerning emissions control, please note that engines
have to be serviced and adjusted in accordance with
special instructions and using special measuring
equipment. Modifications to or interference with the
emissions control systems are not permissible.
All Sprinter Dealer are familiar with the relevant and
appliable regulations.MAINTENANCE - WITHOUT ASSYST
MAINTENANCE COMPUTER
Maintenance Intervals
Additional work must be carried out at yearly
intervals.
As a general rule, to avoid unnecessary visits to the
workshop you should try to have necessary repair
work performed together with other maintenance
work.Oil service and fuel filter
replacement – Refer toNormal Operation
every
10,000 miles or
16,000 km or 12 months
Maintenance serviceevery
30,000 miles or
48,000 km