fuel pump FIAT MAREA 2001 1.G Owner's Manual

Engine
Fuel feed system
Marea- Marea Weekend 9 ™
2000 range ©
SOLENOID VALVE ON VACUUM RES­
ERVOIR FOR THROTTLE CASING
PNEUMATIC VALVE
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield follow­
ing the instructions in the previous para­
graphs.
1. Disconnect the electrical connections (1)
at the fuel filter and the supply and return
pipes (2) at the reservoir and the supply
pipe to the pump, then loosen the nuts (3)
fixing the fuel filter mounting. Lift up the
filter and disconnect the electrical connec­
tion (4) for the water in the diesel sensor.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
2. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the solenoid valve.
VACUUM RESERVOIR
Removing-refitting
- Disconnect the negative battery lead, then
remove the sound insulation shield and the
fuel filter, following the instructions in the
previous paragraphs.
- Release the power assisted steering fluid
supply pipe from the reservoir to the pump
from the retaining band.
3. Disconnect the pipe (1) connected to the
vacuum reservoir and the pipe (2) con­
nected to the vacuum intake pipe from the
solenoid valve. Disconnect the electrical
connector (3), then undo the fixing bolts
(4) and remove the bracket, complete with
solenoid valve, for the throttle casing
pneumatic valve.
34 VI-01 Update IN Print n° 506.763/25

Ma tea- Marea Weekend 9 m
2000 range ©)
Engine
Fuel feed system
10.
1. Undo the fixing nuts (1) and remove the
vacuum reservoir.
SOLENOID VALVE CONTROLLING
SUPERCHARGING PRESSURE
Removing-refitting
- Position the vehicle on a lift, then discon­
nect the negative battery lead.
2. Working from underneath the vehicle, dis­
connect the electrical connector (1) and
the pipes (2).
3. Press the retaining tab on the rear of the
mounting bracket and release the solenoid
valve.
FUEL FILTER
Removing-refitting
4. Disconnect the electrical connections (1)
from the fuel filter and the supply and re­
turn pipes to the tank and the supply pipes
to the pump (2), then undo the nuts (3)
fixing the fuel filter mounting. Lift up the
filter and disconnect the electrical connec­
tion (4) for the water in the diesel sensor.
Copyright by Fiat Auto oi upjdin 35

Engine
Fuel feed system
Marea- Marea Weekend @ ™
2000 range ©
PRESSURE REGULATOR
NOTE During the operations of removing-
refitting the pressure regulator, work
in extremely clean conditions.
Removing
- If the vehicle is equipped with a shield un­
der the engine, remove it.
1. Remove the engine oil filler plug (1), then
undo the fixing nuts (2) and remove the
sound insulation cover (3).
2. Undo the bolts (1) fixing the retaining
bands for the injector wiring.
Disconnect the electrical connectors (2) for
the injectors and place the wiring to the
side.
- Release the injection cable loom from the
retaining bands.
3. Undo the nuts (1) fixing the fuel return
manifold pipe (2) to the intake manifold.
Place the fuel return manifold pipe to the
side.
4. Disconnect the electrical connector (1) for
the pressure regulator, then undo the bolts
(2) fixing the regulator to the pump.
36 Print n° 506.763/25

Marea-Marea Weekend H nD Engine
2000 range (Q) Fuel feed system
10.
1. Grip the outer casing of the regulator, partly
extract it and, at the same time, rotate it so
that the fins (1) which contain the open­
ings for the fixing bolts are positioned hori­
zontally.
NOTA Do not grip the pressure regulator by
the electrical connector.
Insert the blades of two screwdrivers by the
fins (1) and very carefully extract the pressure
regulator.
NOTE Do not use a screwdriver or other
tools in the seal areas between the
regulator and the pressure pump.
2. Pressure regulator
1. High pressure seal (black or green)
2. Anti-extrusion seal (white)
3. Low pressure seal (black)
NOTE // the high pressure seal accidentally
remains inside the pump casing, turn
the ignition key to the ON position
(engine switched off); this will op­
erate the pump shaft and a small
amount of fuel and the seal will come
out.
NOTE Do not, under any circumstances, use any tools for extracting the high pressure seal and this
could damage the inner surface of the pump.
Refitting
- Suction off any impurities present inside the pump casing.
- Check the condition of the three seals and make sure they are correctly positioned before fitting.
- Slightly lubricate the outer surface of the three seals using vaseline. Do not, under any circumstances,
lubricate the other surfaces of the pressure regulator.
- Insert the pressure regulator in its housing on the pump, pressing gently and, at the same time, rotating
the regulator until it is is contact with the surface of the pump.
NOTE Do not, under any circumstances, use a hammer or other tools when fitting the pressure regula­
tor.
- Fit the two bolts fixing the pressure regulator to the pump acsing. and tighten them to a torque of
0.9±0.1 daNm.
- Reconnect the electrical connector and complete the refitting of the remaining components reversing the
order of the operations carried out for the removal.
Copyright by Fiat Auto |& yt-01 - Update 37

Marea-Marea Weekend
2000 range Q
DESCRIPTION OF WIRING AND CONNECTORS
CONNECTOR A
N.
No.
Wiring
colour Circuit involved
1 R Supply (+30) from fuse box
2 BR Supply (+30) from fuse box
CONNECTOR c
N. No.
Wiring colour Circuit involved
1 RN Car interior fan power supply (with
air conditioner), air conditioner
control unit
2 MB Fuel pump control, inertia switch
3 AN Car interior fan power supply (only heater), air conditioner control unit
4 H Right dipped beam headlamp
5 HN Left dipped beam, headllamp en­
ablement
6 VN Left main beam
7 V Right main beam
CONNECTOR E
N.
No.
Wiring colour Circuit involved
1 RN Right brake light
2 GR Rear view mirror control light
3 RG Left brake light
4 MN Rear window power supply
5 MB Fuel pump, inertia switch
6 -N.C.
7 AN Left rear turn signal
8 -N.C.
9 GR Right rear side light (without check
panel)
10 HL Left number plate light (without
check panel)
11 -N.C.
12 RG N.C.
13 RN N.C.
14 R Supplementary brake light
Electrical system
Junction unit
55.
CONNECTOR B
N. No.
Wiring
colour Circuit involved
1 R Power supply to electric windows, door lock, service control unit, main beam relay, fog lamp, sun-roof, heated seats, cigar lighter
CONNECTOR D
N.
No.
Wiring colour Circuit involved
1 G Left headlamp alignment
2 G Right headlamp alignment
3 G Headlamp alignment control
4 AN Front and left side turn signal
5 AR Alarm control unit power supply
6 HB Right headlamp alignment power
supply
7 H Left headlamp alignment power
supply
8 H Headlamp alignment control
9 B Reversing light control
10 Z Horns.
11 Z Horns.
12 -N.C.
13 GV Right front side light
14 AR Brake light power supply
15 A Front and right side turn signal
16 GL Left front side light
17S -N.C.
18 RN Brake light control
CONNECTOR F
N.
No.
Wiring colour Circuit involved
1 HR Dipped beam control
2 -N.C.
3 LR Main beam control
4 -N.C.
5 G Side light power supply from ignition
Copyright by Fiat Auto 5

Marea-Marea Weekend Electrical equipment
2000 range (§) Location of components on the car
55.
LOCATION OF RELAYS AND FUSES ON THE VEHICLE (BONNET - Petrol engine types)
Fi998l152B 273 274 i * *
3B-3C Power fusebox
96 Power fuse protecting ABS
98 Headlamp washer intermittent function
122 Engine cooling fan low speed relay
123 Engine cooling fan high speed timer
124 Air condiitoning compressor control relay
129 Power fuse protecting engine coling fan
150 Injection system relay feed
151 Lambda probe control relay for fuel pump
and injectors
152 Fuse protecting injection system
152A Fuse protecting injection system
152B Fuse protecting injection system
273 Fuse protecting automatic transmission
system
274 Fuse protecting automatic transmission
system
276 Starter enablement relay
(••) Versions with air conditioning
(*) With automatic transmission
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Marea-Marea Weekend Electrical equipment
2000 range (§) Location of components on the car
55.
LOCATION OF RELAYS AND FUSES ON THE CAR (PASSENGER COMPARTMENT)
3A/D Supplementary fusebox 332 Ignition activated power relay.
4 Junction unit 344 I.E. protective fuse
5 Dipped headlamps relay feed
32 Fog lamp control relay
150 Injection system relay feed
151 Lambda probe control relay for fuel pump
and injectors
152 Fuse protecting injection system
326 Additional heater control unit
328 Hazard warning lights relay
Copyright by Fiat Auto 11

Electrical equipment
Component location
Marea-Marea Weekend
2000 range ®
Starting - Electronic ignition and injection - Recharging and warning light
light- Injection system failure warning ilight - Rev counter (1998)
Insufficient engine oil pressure warning
Component key
3 Power fusebox
4 Junction unit
6 Instrument panel
8 Left front earth
10 Engine battery earth
12 Ignition switch
18 Left rear earth
22 Left facia earth
40 Brake lights control switch
55 Connection between front/engine cables
57 Inertia switch
70 Connection between dashborad/front
cables
68 Right door mirror
70 Connection between dashborad/front
cables
127 Connection between front left cable/ca­
ble on relay holder bracket
132 Petrol vapour cut out solenoid valve
136 Knock sensor
141A Heated Lambda sensor (upstream of cat.)
141 B Heated Lambda sensor (downstream of
cat.)
143 Alternator
145 Starter motor
148 Earth for electronic injection
150 Injection system relay feed
151 Relay feed for Lambda sensor, electric
fuel pump, injectors
152 Fuse protecting injection system
162 Injector (1st)
163 Injector (2nd)
164 Injector (3rd)
165 Injector (4th)
167 Air flow meter
168 Timing sensor
184 Ignition coils (2nd)
185 Ignition coils (3rd)
186 Ignition coils (4th)
187 Ignition coils (5th) (1998)
189 Variable valve timing
193 I.E. control unit earth
223 Rpm sensors
291 Potentiometer on accelerator pedal
292 Clutch pedal switch
296 Accelerator control lever potentiometer
334 Dual engine temperature sender unit
363 Variable valve timing actuator (998)
364 Motorized throttle body
375 Standardized diagnostic socket
376 Acceleration sensor
55.
55 Front/engine lead connection
1998
* BV n.d
MN 127
' HN 6A
* AR n.d
1 27 Connection between front left cable/cable on relay holder bracket
1998
A1 R n.d.'
HL RN 13
HL BG 190A
A4 AB 190A
HL AG 190A
A6 M3A
HL MN55
HL C n.d. *
J*L MB 4C *
J*L AN n.d.
_§§_ MG 190A
_§£. S 190A
VN3A
66 B190A
_§7_ VG70
R n.d.
C2 BN190A
_2L HL n.d.
C4_ SG n.d.
C5 HRn.fi.'
C6 AR n.d. *
_5L G 190A
A1 R n.d. * B4 S365
HL RN98 B5 VN 98 A3 BV 151 * B6 B365 A4 AB 123 J7_ VG365 J*I
HL AG 122 B8 R 150 A6 M 124 C2 BN365 A7 MN 124 C3 HL98 A8 Cn.d.* C4 SG 98 B1 MB 151 * C5 HR152A* B2 AN 124 C6 AR 152B *
B3 MG 124 C7 G 150*
1 90A Injection/ignition electronic control unit (1998)
1998 3 GV131 22 GN6A 41 BN 127 57 V 167*
6 S 127 24 ZB 291 * 44 VB6A* 59 SB 292 *
7 AN 291 * 25 A n.d* 46 LN6A* 62 AB 127
"U 8 GN 291 * 27 RN n.d. * 47 Cn.d* 63 H 167* "U
9 B 127 30 BG 127 * 48 BV n.d *
13 MG 127 31 G 127* 50 AG 127
15 RV n.d. * 32 BV n.d * 53 BR 375 *
16 BV n.d * 35 L6A* 54 MN 167 *
21 VG376 40 HB 291 * 56 ZN 291 *
32 16
49 33
1 90B Injection/ignition electronic control unit (1998)
1998 1 G n.d. * 17 V n.d. * 32 V184* 52 L165A*
2 G 141B* 19 V162* 33 B n.d. * 54 L 136*
3 G 165* 20 V164* 34 B 141A* 55 L 141 *
4 G 189* 22 V136* 35 B 163* 58 L364*
5 G 132* 23 V141A* 36 B363* 59 L223*
6 G 136A* 24 V364* 38 B 136A*. 60 L141B*
10 G223* 25 V334* 40 B364*
14 G 185* 26 V n.d. * 42 B 168*
15 G 186* 28 V 141B* 49 L n.d. *
16 G 183* 31 V187* 51 L 168*
49 33
* The cables involved in the wiring diagram are marked with an asterisk.
72 Print n° 506.763/23

Electrical equipment
Component location
Marea-Marea Weekend
2000 range ©
55.
Starting - Electronic injection - Recharging and warning light - Low engine oil pressure warning
warning light - Injection system failure warning light - Fuel preheating (1910 JTD)
ight - Heater plugs
Component key
3 Power fusebox
4 Junction unit
6 Instrument panel
8 Left front earth
10 Engine battery earth
12 Ignition switch
18 Left rear earth
22 Left facia earth
40 Brake lights control switch
55 Front/engine lead connection
56 Fuel level gauge control unit
57 Inertia switch
70 Connection between dashborad/front ca­
bles
127 Connection between front left ca­
ble/cable on relay holder bracket
143 Alternator
144 Rpm and TDC sensor
145 Starter motor
150 Injection system relay feed
151 Relay feed for Lambda sensor, electric
fuel pump, injectors
152 Fuse protecting injection system
167 Air flow meter (debimeter)
168 Timing sensor
193 I.E. control unit earth
201 Heater plugs control unit
228 Heater plugs (TD)
289 Thermal contact (PCT)
290 Heater coil (PCT)
291 Potentiometer on accelerator pedal
292 Clutch pedal switch
303 Diesel preheating protection fuse
304 Diesel preheating protection relay
333 Injection control unit (JTD)
334 Dual engine temperature sender unit
336 Injector 1 cyl (JTD)
337 Injector 2. cyl (JTD)
338 Injector 3. cyl (JTD)
339 Injector 4. cyl (JTD)
341 Fuel pressure regulator (JTD)
342 Fuel pressure sensor (JTD)
343 Turbo pressure sensor (JTD)
344 I.E. protective fuse (JTD)
334B I.E. protective fuse (JTD)
345 Fuel temperature sensor (JTD)
375 Standardized diagnostic socket
377 Variable geometry solenoid valve
378 Throttle adjustment solenoid valve
379 EGR solenoid valve
333A Injection control unit (JTD)
JTD 1 N n.d. * 16 BV55* 48 BR 375 76 ZB 291 *
2 N n.d. * 17 CR 377 * 49 VB6A* 77 GN 291 *
3 N n.d. * 18 MG 127 51 BN 127 78 ZN 291 * A 4 Rn.d.* 19 AB 127 52 B 127 79 A 291 *
5 RN n.d. * 20 AG 127 58 CB n.d. * 80 MB 291 * ,
11 GV131 21 LN6A 59 LRn.d. * 81 AN 291 * ' >
13 SB 150 22 RV201B* 60 S 127
14 CL6A 24 SN 151 * 61 BL 292 * 1
15 BG55* 47 Ln.d. * 62 NZ 201B*
5 43 24
-o
T7
2 62 81
oooooooooooooooooc oooooooooooooooooc
oooooooooooooooooc oooooooooooooooooc
~7
63 44
333B Injection control unit (JTD)
JTD 82 SN55* 92 H342* 103 L168* 120 V337*
83 S55* 93 LR 343* 104 C 168* 121 MV 338 *
84 BN 334 * 94 HM 343 * 108 CB 341 *
85 LN 334 * 95 HN 343 * 109 HB 341 *
86 G 167* 97 CN 167* 111 MB 55*
88 NZ167* 99 R144* 114 VB 339 *
89 HR167* 100 B 144* 117 VN n.d. *
90 LG 342 * 101 N 144* 118 NVn.d. *
91 HV 342 * 102 BV168* 119 NL 336 *
114
AA 115 117
116.
89 97 82 90
oooooc OOOOOOG OOOOOOO 'OOOOOC
119113105106 98
* The cables involved in the wiring diagram are marked with an asterisk.
74 Print n° 506.763/23

Marea- Marea Weekend
2000 range ©
Electrical equipment
Connector blocks
55.
151 Relay feed for Lamda sensor, electric
fuel pump, injectors
1998
Cn.d.
151 Relay feed for Lambda sensor, electric
fuel pump, injectors
JTD
SN 333A
1 52 Injection system protective fuse 1 52A Injection system protective fuse
JTD 1998
Rn.d.
R127
1 52B Injection system protective fuse 1 52B Injection system protective fuse
1596 1998
1 54 Engine cooling fan 1 54 Engine cooling fan
*
M 122
1596
1998
R129
1596
Copyright by Fiat Auto 113