FORD FUSION (AMERICAS) 2007 1.G Workshop Manual

High beams
Push the lever toward the
instrument panel to activate. Pull
the lever towards you to deactivate.
Flash to pass
Pull toward you slightly to activate
and release to deactivate.
PANEL DIMMER CONTROL
Use to adjust the brightness of the
instrument panel and all applicable
switches in the vehicle during
headlamp and parklamp operation.
Move the control to the full upright
position, past detent, to turn on the
interior lamps.
AIMING THE HEADLAMPS
The headlamps on your vehicle are properly aimed at the assembly plant.
If your vehicle has been in an accident the alignment of your headlamps
should be checked by your authorized dealer.
OFF
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Owners Guide (post-2002-fmt)
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Vertical aim adjustment
1. Park the vehicle directly in front of a wall or screen on a level surface,
approximately 25 feet (7.6 meters) away.
•(1) 8 feet (2.4 meters)
•(2) Center height of lamp to
ground
•(3) 25 feet (7.6 meters)
•(4) Horizontal reference line
2. Measure the height of the
headlamp bulb center from the
ground and mark an 8 foot
(2.5 meter) horizontal reference line
on the vertical wall or screen at this
height (a piece of masking tape works well).
3. Turn on the low beam headlamps to illuminate the wall or screen and
open the hood.
To see a clearer light pattern for adjusting, you may want to block the
light from one headlamp while adjusting the other.
4. On the wall or screen you will
observe an area of high intensity
light. The top of the high intensity
area should touch the horizontal
reference line, if not, the beam will
need to be adjusted using the next
step.
5. Locate the vertical adjuster on
each headlamp. Using a Phillips #2
screwdriver, turn the adjuster either
clockwise (to adjust down) or
counterclockwise (to adjust up).
The horizontal edge of the brighter
light should touch the horizontal
reference line.
6. Close the hood and turn off the
lamps.
HORIZONTAL AIM IS NOT REQUIRED FOR THIS VEHICLE AND IS
NON-ADJUSTABLE.
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Owners Guide (post-2002-fmt)
USA(fus)
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TURN SIGNAL CONTROL
•Push down to activate the left
turn signal.
•Push up to activate the right turn
signal.
INTERIOR LAMPS
Dome lamps and map lamps
The map lamps are located on the
overhead console. Press the controls
to turn on the lamps.
Your vehicle may also have reading
lamps within the rear dome lamp(s).
Press the switches on either side of
the dome lamp to turn on the
lamps.
BULB REPLACEMENT
Headlamp Condensation
The headlamps are vented to equalize pressure. When moist air enters
the headlamp(s) through the vents, there is a possibility that
condensation can occur. This condensation is normal and will clear
within 45 minutes of headlamp operation.
Replacing exterior bulbs
Check the operation of all the bulbs frequently.
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Owners Guide (post-2002-fmt)
USA(fus)
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Using the right bulbs
Replacement bulbs are specified in the chart below. Headlamp bulbs
must be marked with an authorized “D.O.T.” for North America and an
“E” for Europe to ensure lamp performance, light brightness and pattern
and safe visibility. The correct bulbs will not damage the lamp assembly
or void the lamp assembly warranty and will provide quality bulb burn
time.
Function Number of bulbsTrade
number
Headlamp high beam 2 H7
Headlamp low beam 2 H11LL
Front sidemarker lamp 2 168
Front park/turn signal
lamp23457NAK
(amber)
Rear sidemarker lamp 2 194
Stop/tail/turn lamp 2 4157 K
Backup lamp 2 921
License plate lamp 2 C5W
High-mount brake lamp 1 921
Foglamp (if equipped) 2 H11
Map lamp 2 12V6W
Dome/reading lamp 6 578
Visor vanity lamp - Slide
on Rail system (SOR) (if
equipped)2 37 or 14V1CP
Puddle lamp (if equipped) 2 W5W
Glove box lamp 1 194
Luggage compartment
lamp1 578
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your authorized dealer.
Replacing headlamp bulbs
Highbeam bulb (lower) replacement
1. Make sure headlamp switch is in the OFF position, then open the
hood.
2007 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
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2. Reach over the front bolster.
3. Disengage top of flexible washer
bottle filler neck from snap strap
attachment and position it to gain
access path to the high beam bulb
(Passenger Side Only with ABS).
Note:After completing Step 3. if the bulb is not accessible, see your
authorized dealer for bulb replacement.
4. Remove the protective cap/grill
from the headlamp housing by
grabbing it and pulling rearward.
5. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
6. Carefully pull bulb straight out of
socket and push in the new one.
Handle a halogen headlamp
bulb carefully and keep out
of children’s reach. Grasp the bulb
only by its plastic base and do not
touch the glass. The oil from your
hand could cause the bulb to
break the next time the
headlamps are operated.
7. For ease of bulb socket installation into the lamp assembly, hold the
bulb socket at 15 degrees clockwise from a vertical position. Using the 2
lead wires oriented exactly up to represent the vertical reference
position.
8. From the 15 degree position rotate the bulb socket clockwise to a
locked position.
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Owners Guide (post-2002-fmt)
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9. Tuck the 2 lead wires into the lamp housing to assure that they are
not pinched when installing the protective rubber cap.
10. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
11. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
12. Reconnect the washer bottle neck by reversing Step 3 (Passenger
side only with ABS).
13. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Lowbeam bulb (upper) replacement
1. Make sure headlamp switch is in OFF position, then open the hood.
2. Remove the vertical shield from
the bolster by disengaging the
S-shaped clip and rotate it up in a
clockwise direction. (Driver’s side
only)
3. Remove the AirTube from the air
filter assembly. (Driver’s side only).
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Owners Guide (post-2002-fmt)
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4. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only with
ABS).
5. From the exterior wheel well area
reach arm through splash shield
opening to access bulb socket
(Passenger side only with ABS).
6. Remove the protective cap/grill
from the housing by grabbing it and
pulling rearward.
7. Remove the bulb socket by
rotating it counterclockwise, then
pulling it straight out of the lamp
assembly.
8. Let go of the bulb socket and
leave it dangling near the lamp
housing (Passenger side only with
ABS).
9. Reach over the front bolster in the engine area, with a tool if
necessary, bring the bulb socket upwards into an unobstructed area to
replace the bulb (Passenger side only with ABS).
10. Disconnect the electrical
connector from the bulb socket and
discard the old bulb socket.
11. Connect the new bulb socket to
the electrical connector.
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Handle a halogen headlamp bulb carefully and keep out of
children’s reach. Grasp the bulb only by its plastic base and do
not touch the glass. The oil from your hand could cause the bulb to
break the next time the headlamps are operated.
12. After the new bulb is installed, carefully let the bulb socket dangle
downward near the lamp housing (Passenger side only with ABS).
13. From the exterior wheel well area reach arm through splash shield
opening to install bulb socket with new bulb (Passenger side only with
ABS).
14. Install the new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
15. Install the protective cap/grill to the housing circular ring by pushing
and pressing it forward.
16. Re-apply pressure around the complete circular ring on the housing
to make sure the protective cap is completely seated.
17. Reinstall splash shield access panel with screw (Passenger side only
with ABS).
18. Reinstall the AirTube to the air filter assembly. (Driver’s side only).
19. Reinstall the vertical shield to the bolster. (Driver’s side only).
20. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front parking lamp/turn signal bulbs
1. Make sure headlamp switch is in the OFF position, then open the
hood.
2. Reach over the front bolster.
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3. Remove screw from oval splash
shield access panel from the
exterior wheel well area. Lift up and
rearward to release a hidden finger
attachment at the lower portion of
the panel (Passenger side only with
ABS).
4. From the exterior wheel well area
reach arm through splash shield
opening to access bulb socket
(Passenger side only with ABS).
5. Remove the bulb socket by
rotating it counterclockwise, then
pulling it out of the lamp assembly.
6. Let go of the bulb socket and let
the bulb socket dangle downward
near the lamp housing (Passenger
side only with ABS).
7. Reach over the front bolster in
the engine area, with a tool if
necessary, bring the bulb socket
upwards into an unobstructed area to replace the bulb (Passenger side
only with ABS).
8. Carefully pull bulb straight out of
socket and push in the new one.
9. After the new bulb is installed,
carefully let the bulb socket dangle
downward near the lamp housing
(Passenger side only with ABS).
10. From the exterior wheel well
area reach arm through splash
shield opening to install bulb socket with new bulb (Passenger side only
with ABS).
11. Install new bulb socket into the lamp assembly by aligning the
indexing fingers, then rotate clockwise to locked position.
12. Reinstall splash shield access panel with screw (Passenger side only
with ABS).
2007 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
Lights
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Replacing front side marker bulbs
1. Make sure the headlamp control
is in the OFF position.
2. Pry the lamp away from the
vehicle at the rear of lamp at the
wheel opening. (Rotate lamp from
the wheel opening away from the
vehicle), as the lamp separates from
the vehicle, slide the lamp towards
the wheel opening to disengage
lamp
3. Rotate the lamp clockwise while
holding the electrical connector in
place with your other hand. After
rotating the lamp 90 degrees
clockwise, pull and disengage the
wire harness and bulb from the
lamp.
4. With the bulb exposed, carefully remove the bulb from the socket by
grasping the bulb and pulling it away from the wire harness.
Replace with a new bulb, and reverse the removal steps to complete the
process.
Replacing tail/brake/turn signal/backup lamp bulbs
The tail/brake/turn signal and backup lamp bulbs are located in the tail
lamp assembly. Follow the same steps to replace either bulb.
1. Make sure the headlamp switch is in the OFF position and open the
trunk.
2. Lift out trunk floor carpeting panel to access a Luggage Scuff Plate
(Hard Molding) shingles and a Trunk Side Panel (dark grey, soft
wheelhouse side trim panel) at the lamp area.
3. Carefully pull/push the Trunk Side Panel (dark grey, soft wheelhouse
side trim panel) outboard to expose the lamp assembly. The most
effective point to grasp the Trunk Side Panel when pulling it out from
the Luggage Scuff Plate is at it’s bottom edge where that edge meets the
exposed sheet metal of the trunk floor.
Note:Do not allow the Trunk Side Panel to remain bent and untucked
from the Luggage Scuff Plate (hard molding) for a long period of time.
Doing so may result in permanent deformation.
2007 Fusion(fsn)
Owners Guide (post-2002-fmt)
USA(fus)
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