torque GREAT WALL SAILOR 2006 Service Manual

SR-8
8. Mount the steering wheel:
(a) Screw up the fixing nuts of steering wheel according to
the specified torque.
Specified torque
Dr SF
(50
5)N.m
SL SK SY SJ
(30
2)N
m
(b) Connect the bugle wire;
(c
Mount the bugle cap.
Steering System
Steering Column

SR-9Steering System
Manual Steering Gear
Manual steering gear
Disassembly and mount of manual steering gear
steering drive shaft
manual steering gear box
swing arm
N
m
specified torque
245
25(Dr)
assembly mark
SSTPoints on disassembly and mount
1. Disassemble the steering drive shaft:
(a) Loosen the fixing bolts at upper part of steering column;
(b) Tear down the connecting bolts of steering drive shaft;
(c) Mark the assembly marks on the steering drive shaft and
worm shaft;
(d) Slide the shaft backward to tear it down from the worm shaft.
2. Tear down the swing arm from the steering gear:
(a) Loosen the fixing nuts of swing arm;
(b) Tear down the swing arm from the steering gear with SST.
96
10(Dr SL SK SY)
worm shaft

SR-10Steering System
Manual Steering Gear
3. Connect the swing arm to the steering gear:
(a) Mount the swing arm on the segmental gear shaft, and
mount the spring washer and steering arm.
(b) Screw up the swing arm nuts.
Fastening torque
(245
25)N
m(Dr)
4. Tear down the swing arm from the central transverse
drag rod;
Tear down the swing arm from the central transverse drag rod
with SST.
SST

SR-18Steering System
Power Steering Gear
Power steering gear
Disassembly and mount of power steering gear
Dr SF SJ
LP oil pipe
HP oil pipe
steering drive shaft
power steering gear
swing arm
N
m
specified torque
pi=ph=pv
96
10
96
10(Dr)
145
10(SF)
78
10(SJ)
swing arm
245
25
LP oil pipe
HP oil pipe
steering drive shaft(SJ)
power steering gear
steering drag rod
91
10(Dr SF)
steering drive shaft(Dr SF)
245
25

SR-20Steering system - Steering Linkage
Steering Linkage
Dismantle and mount of steering linkage
N
m
specified torque

Parts that cannot be reused after being used
side drag rod assembly
joint clip






intermediate lateral drag rod assembly






auxiliary steering arm
80
10(Dr)
83
10(SL SK SY)
142
10(SF)
78
10(SJ)
91
10(Dr)
59
5(SF)
91
10(Dr SF)
90
10(SL SK SY)
78
10(SJ)
Remark
(a) Where the bolts of recirculating ball are connected with
the arm or lever, the lubricant on its surface should be
cleaned.
(b) Screw up the bolts and nuts of re-circulating ball to the
specified torque, and then screw the nut forward to the
degree that the split pin can be encased in.
(c) Check the Alignment of Front Wheel and side slip after
any part of steering linkage is mounted.

B0-43
Cargo body baffle
Element mounting position
Vehicle Body
Cargo Body Baffle
baffle lock
connecting bar
2 screws
baffle lock controller
rear panel of cargo body
buffer block
hinge assembly
inner cover panel
bolt hole
14 screws
Dr SL SK
14 screws
(Dr SK)
14
N
m
specified torquecargo body
hinge
Dismantle of baffle lock
1. Tear down the inner cover panel.
(SL)
Tear down the 14 screws and the inner cover panel.
(Dr SK)
Tear down the 12 screws and the inner cover panel.
2. Disconnect the connecting bar of baffle lock from the
baffle lock controller.
3. Tear down the baffle slide fastener
(a) Tear down the baffle lock from the baffle.
(b) Tear down the two screws and the baffle lock.
4. Teardown the baffle from the baffle
Teardown the 12 screws and the baffle lock

B0-44Vehicle Body
Cargo Body Baffle
Mount of Baffle
1. Mount the baffle lock on the baffle;
Mount the baffle lock with two screws (Dr SK)
Mount the baffle lock with two nuts (SL)
2. Connect the connecting bar with the baffle lock controller.
3. Mount the baffle slide fastener;
(a) Mount the baffle slide fastener and bolts.
Fastening torque
14N
m
(b) Connect the baffle slide fastener with the baffle.
4. Mount the baffle hinge on the baffle
5. Mount the inner coverpannel

SL)
Mount the inner cover panel with 14 screws;

Dr SK)
Mount the inner cover panel with 12 screws.
Dismantle of baffle lock controller:
1. Tear down the inner cover panel;
2. Disconnect the two baffle connecting bar;
3. Tear down the baffle lock controller
Tear down the two screws and the baffle lock controller; (Dr
SK)
Tear down the two nuts and the baffle lock controller. (SL)
Mount of baffle lock controller
Mount the baffle lock controller in the reverse order for
disassembly.

B0-57
Safety belt (
)
Element figure
Vehicle Body
Safety Belt
Dr SL SK SF SY SJ
SF rear safety belt
N
m
specified torque
43
43
43
43
43
QP
43
43
front safety belt

B0-58
Safety belt (
)
Element figure
Vehicle Body
Safety Belt
QP
43
QP
43
43
43
43
safety belt in
SY model
vehicle
43
safety belt in SJ
model vehicle
N
m
specified torque

B0-60
Seat (
)
Element figure
Vehicle Body
Seat
Dr SL SK SF SY SJ
front seat
seat in SY
model vehicle
N
m
specified torque
37
37
37
37
18
18
18
18