turn signal GREAT WALL SAILOR 2006 Service Manual

BE-31Body Electric System
Lighting System
Conductance of Large Lamp Relay
3085
878630
85
8786Terminal
status
Fixed
Load accumulator voltage
on the terminal 85,86.8586
8730
In case the conductance of above-mentioned switch fails to satisfy the specified requirement, change the switch.
Conductance of Flasher Relay
EL
B
turn signal lamp
1.Connect the positive lead from the accumulator to the
terminal B, and the cathode lead to terminal E.
2.Connect two turn signal lamps to the terminal L and E and
check the flashing situation of the two bubbles.
The turn signal lamp should flash 85
10 per minute, in
case the flashing frequency fails to satisfy the specified
requirement, change the flasher relay.
3085
878630
85
8786Terminal
status
Fixed
Load accumulator voltage
on the terminal 85,86.85 86 87 30
Dr SF
SL SK SY SJ

BE-32Body Electric System
Combination Instrument
Combination instrument
Electric circuit diagram

  



^N ^NS _N _ N P
DraêaáÉëÉärear fog lamp indicating lamp
rear window/defroster indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
polewater
thermometer
tachometer
speedometerconnected with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
fuel gauge
connected with sensor
braking liquid level indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
instrument interior
lighting lamp
liquid crystal back-light lamp
A1A16 B1 A5 A6A7 A8 A9 B6 B8 B9B10 B11A12 B4
A15
A14
A10
connected
with
positive
pole
A3
A4
B12
B13
B5
A13
B3

connected
with
negative
pole
A10
connected
with
positive
pole
A2
connected
with
negative
pole
liquid crystal back-light lampinstrument interior
lighting lamp
rear fog lamp indicating lamp
upper beam indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
speedometer
fuel gaugeconnection with sensor
connected with revolution signal
connected with sensor anode
connected with sensor
connected with sensor
oil-water separation indicating lamp
safety belt indicating lamp
parking brake indicating lamp
braking liquid level indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp
left turn indicating lamp
right turn indicating lamp
A1 A16 B1
A5 A6 A7A8
A9 B6 B8
B9 B10
B11 A4A12 A14 A15B4
A10
connected
with
positive
pole
A3
B12
B13
B5

BE-33Body Electric System
Combination Instrument
Electric circuit diagram (continued)
SF
A3 connected
with negative pole
A1 connected
with positive pole
B8 connected
with negative
pole
B7connected
with positive
pole
A4 connecting
with lighting
switch
A6 connected
with negative
pole
pressure-regulating
potential deviceirect-current
power supply
5-9Vdrive power
supply
110VEL
luminous
plate
left turn indicating lamp
right turn indicating lamp
upper beam indicating lamp
rear fog lamp indicating lamp
rear window/defroster indicating lamp
front fog-lamp indicating lamp
water
thermometer
tachometer
connected with sensor
connected with revolution signal
speedometer
digital clock
fuel gaugeconnect to the cathode of sensor
connected with sensor anode
connected with sensor
connected with sensor
back door indicating lamp
parking brake indicating lamp
safety airbag indicating lamp
low oil pressure indicating lamp
engine failure indicating lamp
four wheel drive indicating lamp
generator preheating indicating lamp
fuel alarming indicating lamp
accumulator charging indicating lamp
ABS failure indicating lamp75
B9
B2 A15 B1 A9 B11 B10
A14 B4 B6 A12
B14 connected
with positive
pole
B7 connected
with positive
pole
A11 A5A7 B12B5 B13 A16A13 B16 B15
A2
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
In this drawing, A stands for the white plugging
elements, B for black plugging elements, they
use the same numerical order.
instrument
plugging element

BE-34Body Electric System
Combination Instrument
Electric circuit diagram (continued)
A16 A1 B16 B1
SL SK
B1
B16
A1
A16
speed and mileage meter
4P
G
VA9vehicle speed signal
A11odometer sensorA10odometer sensor anode
B11sensor signalelectronic tachometer
water thermometer
fuel gaugecoolant temperature sensor
B5
A12
fuel gauge sensor
B14
A2
B3
upper beam
_NPdifferential latch-in
safety belt
preheating
sediment water alarmingelectricity charging/
discharging
fuel level alarming
brake failure alarming lamp
oil pressure alarming lamp
rear fog lamp
engine failure
four wheel drive indicating lamp
A1 Aturn indicating lamp
B16 left turn indicating lamp
A8
B4 +B7 - B8 A16 B15 B2B1 A15 A14B6 A13 B10B9
SY SJaccumulator plus four door-closing indicating lampA3turn on when the door is opened.
A11odometer sensor_NO
electronic odometer
electronic tachometerA10
B11
engine ignition coil
water thermometer
fuel gauge
B5
A12
neutral gear indicating lampA9
_NP
upper beamB14
differential latch-in
vacuum alarming
preheating
sediment water alarming
electricity charging/
discharging
fuel level alarming
brake failure alarming lamp
oil pressure alarming lamp
rear fog lamp
engine failure
four wheel drive indicating lamp
A1 left turn indicating lamp
B16 right turn indicating lamp
A8
B4 +
instrument lighting
system
B8
B7 - A16 B15 B2
B1 A15A14 B6 A13 B9 B3 B10A2
instrument lighting
system

BE-36Body Electric System
Combination Instrument
Normal indicating range of combination instrument indicator
Speedometer
Real speed Km/h
Displayed speedKm/h
20 40 60 80 100 120 140 160
20
340
056005
Tachometer SY SL
800510005120061400716008
750 1000 2000 3000 4000 5000 6000
750
-10+201000-10+502000
120 3000
150 4000
200 5000
250 6000
300 Real rotating
speedr/min
Displayed rotating
speedr/min
Tachometer Dr SL SK SF
1000 2000 3000 4000 5000 6000 7000
1000
100 2000
200 3000
150 4000
200 5000
250 6000
300 7000
350 Real rotating
speedr/min
Displayed rotating
speedr/min
c. The inaccuracy display of tachometer is usually caused by the interior failures of tachometer, in such situation,
change the combination directly. As for the good-bad shift or out-operation of tachometer, the failures can be judged
according to the following approaches:
1) Start the vehicle, then check the voltage of signal input of tachometer (wire harness with multi-meter, the
voltage should be 6 V or so.
2) In case there is no signal voltage, check the power supply system of the whole vehicle to remove the failures
in circuit.
3) The plugs of wire harness is only allowed to be inserted in the combination instruments under the condition
that the signal voltage is normal, and the instrument is in normal operation.
4) Where the instrument is in abnormal operation, such trouble is caused by the failure of combination
instruments, in such case, change the combination instrument directly.
d. Troubles of fuel gauge and water thermometer
1) In case the instrument indicator points to the large number after it is powered, disconnect the sensor from the
plugging elements of wire harness before judging such kinds of troubles, if the indicator is still at large number,
it can be make a judgment that the trouble is caused by the interior failure of instrument, in such case, change
the combination instrument directly; if the indicator returns to the small number, according to which it can be
judged that the trouble is caused by the sensor failure, therefore, change the sensor directly.
2) where the instrument indicator stands still, such trouble may be caused by three causes probably, interior failure
of sensor, plugging elements of wire harness or interior failure of instrument; the inspection may be conducted
according to the following approaches: disconnect the plugging elements of wire harness from that of sensor,
grounding the wire at the sensor end; in such condition, the indicator should move upwardly to the largest
number; if such phenomena occurs, it can show the trouble is caused by the interior failure of sensor, in such
case, change the sensor directly; if the instrument indicator is still immobilized after it is powered, it can be
judged that the trouble is caused by the interior failure of instrument under the condition that the wire harness
and plugging elements are normal, in such case, change the combination instrument directly.
Fuel gauge Dr SF SY
Displayed oil
volume
Reference
resistance

Permitted
error
E 1/2 F
110 38 7

5
4+3
Fuel gauge SJ
Displayed oil
volume
Reference
resistance

Permitted
error
E 1/2 F
110 38 7

12
4
2
Fuel gauge SL SK
Displayed oil
volume
Reference
resistance

Permitted
error
E 1/2 F
120 45 17

10
10
10

BE-52Body Electric System
Central Control Lock and Electric Rocker Gear System
Definition for connecting wire of central control lock
1. Y/V Connect the power to the cell anode on vehicle, in front of which a fuse of 15 A should be set, and
anode of 12V when the motor is started, the voltage should not less than 10V
2. B1 Unlocking output of the locking wire of the CCL actuator, and the grounding wire at the normally
central control lock: closed contact inside the relay will contact with the normally opening contact at
the common spots inside relay when unlocking with REMOTE CONTROLLER
or manually, the wire will output 12 V voltage.
3. LG locking signal of The CCL locking signal is connected to the unlocking wire of actuator of CCL,
central control lockand the normally closed contact in the interior relay is grounding wire, which will
output 12 V voltage when unlocking with REMOTE CONTROLLER or manually
and the common spots of relay contacting the normally opening contact.
4. non-connection There is no wire connected at present
5. G/R Right turn lampConnected to the anode wire of the right turn lamp on the vehicle, and it will output
12 V voltage in operation.
6. G/Y Left turn lamp Connected to the anode wire of left turn lamp on the vehicle, and it will output
12 V voltage when in operation
7. Br Negative input ofWhich is connected to the door switch and it is grounding when the door is
door switch opened (the indoor lamp will light)
8. GD ON power check cable Connected to the ON wire of the locking door( there will be 12 v voltage when
rotating the key at
ON
position.
9. Non-connection This wire is not connected temporarily
10. GD/B Lock head lamp outputThere will be 12 V voltage outputted in this wire when opening the door, and will
be powered off (no output) ten seconds later after the door is closed
12. Y/B Locking signal Connected to the locking signal wire of CCL at the left front door, and connect
to the grounding wire when in operation.
13. B Power cathode Connect to the body (grounding wire) it should be as short as possible, because
the overlong wire will produce the interference source. SF
13P
1
2
3
4
5
6
7
8
9
10
11
12
13Power anode 12 V
unlocking signal of central control lock
locking signal of central control lock
no signal
right turn lamp
left turn lamp
negative input of door switch
ON power check cable
no connection
lock head lamp
unlocking signal
locking signal
power cathode
MK
Remark: the inner switch in actuator should be
connected when the actuator is in the locking status
Remark: In case the actuator is in locking status,
connect the switch inside.
ON wire connected to key
hNOs
hj
left front CCL switch
1 2 3 4 5 6
7 8 9 10 11 12 13

BE-55 Body Electric System
CCL and Electric Rocker Gear System
Definition of the connecting wire of CCL
1. G/R (G/W) Turn lampConnected to the anode wire of the turn lamp (right ) on vehicle, it will output 12 V voltage
when it is in operation
2. O
w/b1)Window-shutting signal outputThis wire has one second of voltage output of 12V when the car door is locking. (top SY SJ)
3. No connection
4. G (Y) Unlocking output of CCLConnected to the locking wire of actuator of CCL, and the normally closed contact in the
internal relay is the grounding wire.It will output 12 v voltage when locking with REMOTE
CONTROLLER or manually because the common spot of relay will contact the normally
opening contact.
5. Bl (G) Locking output of CCLConnected to the locking wire of actuator of CCL, and the normally closed contact inside
the internal relay is the grounding wire.It will output 12 V voltage when locking with
REMOTE CONTROLLER or manually because the common sots of relay will contact
with the normally opening contact.
6. Gr (G/B) Turn lampConnected to the anode wire of left turn lamp of vehicle, it will output 12 v Voltage when in
operation.
7. W (W) Manually controlled unlocking signalThe door lock control the locking process through the manual unlocking switch at left front
door, that is, under the locking condition, press the switch, the lock will be opened (the
switch will return to the connection situation automatically after pressing.
8. Br (R/B) Negative output of door switchConnected to the car door lamp switch, it is connected to the grounding wire (the indoor
lamp will light when opening the door.
9. R/G (G/B) Rotating speed testThe car door will lock automatically when the vehicle reaches a certain speed.
10. W(R ) ACC testConnect to the ACC wire, which will have 12 V voltage when the key is rotated to the ACC position.
11. R (R ) Power anode (12V)Connect to the anode of accumulator on vehicle, in front of which should be set the fuse
so that the voltage will be no less than 10V when the starter is in operation.
12. B(B) Power cathodeConnect to the body (grounding wire), it should be short as possible as can because the
overlong wire will produce the interference source.
SY SJ
1
2
3
4
5 6
7
8
9
10
11
12left turning light
manual switch locking signal

closing window output
none
door switch negative input
speed test
ACC test
power anode 12V
remote control opening lock output
power cathode
remote control closing lock output12V
W
K door switchK
M
M
MM
Items in the parenthesis is for SY diesel model
Items with
are configuration for SJ and top SY

BE-63
Trouble Possible causes Repairing approaches Page
Receiver
CD recorderLack of power supply Burned out fuse
Wiring failureChange the fuse and check whether there is
short circuit;
Make reparation as required
Loudspeaker doesn
t work Faalure of loudspeaker
Wiring failureChaange the loudspeaker;
Make reparation as required.
Do not read the tape or disc Receiver failure or Change the receiver or CD recorder
CD recorder failure
AM or FM doesn
t work Receiver or CD recorder failure Change the receiver or CD recorder
VCD Non-opening of devices Aerial failure
Wiring failure
Main machine failureChange or repair it as required;
Make reparation as required.
Change the main device
Neither image nor sound is
broadcastedFailure of main device;
converter box failure plus disc box
failureMake inspection as required and change
the parts with failure
No image when backing up Wiring failure
Failure of video cameraConduct an inspection as required and
change the parts with failure
FM/TV failure Failure of aerial amplifier
Weak signal from TV station
Make an inspection as required and change
the parts with failure
Screen cannot be turned over Unsuitable main device adjustment
Failure of main deviceAdjust according to the application
instruction;change the main device
Disc box cannot be pushed Failure of disc box Make an inspection as required
outside
Bass speaker doesn
t work Wiring failure
Failure of bass speakerMake reparation as required.
Change the bass speaker.
Electric
aerialNon-raising when receiver is
openedWiring failure
Failure of electric aerialMake reparation as required.
Change the electric aerial
Falling seize-up Wiring failure
Failure of electric aerial.Make an inspection as required and change
the parts with failure.BE-64
BE-64
BE-64
BE-65
BE-65
Inspection on Common Trouble
Body Electric System
Acoustical Equipment System

BE-65
Failure of disc box
v
k
k
ON
v
OFF
OFF
Invalid
Invalid
(d) FM/TV failures
FM receiving effection is
not goodWhether the signal of local TV
station is weakPay attention to the
receiving location
Check whether the aerial
interface peels off
The receiving effection of
TV station is badWhether the signal of local
TV station is weakPay attention to the
receiving location
Check whether amplifier works
normally (the lamp is lighting )Turn the amplifier switch to

ON
position
Search the TV station for
another timeAmplifier failure
(e) disc box cannot be sent out
Disc box cannot be sent out
Press
OPEN
keyMove the small window
shrapnel at bottom of disc box
then it can be sent out
Body Electric System
Acoustical Equipment System

BE-66
Mount of bass speaker and VCD
(a) bass speaker
Connect the audio output wires of bass speaker with the sockets in bass speaker correspondingly according
to the wire color (red plugging element should be plugged in red socket, yellow plugging element in white
socket, the grounding wire (black), power wire (yellow) and signal wire (blue) should be fixed at the
corresponding positions (GND
12V
REM) on bass speaker tightly.
(b) multi-disc VCD
The feed cables of VCD main device should be connected as marked, when connecting the plugging element
of wire harness of video camera (CAM) with the plugs on main device (CAM), notice should be taken on the
two arrow marks so as to prevent the plugging element damage; The audio output wire plugging elements (red
and yellow plugs) of bass speaker should be connected with the red and white sockets of mainframe (AV OUT);
the plugging elements of TV receiving input wire of amplifier should be connected with either of the plugging
elements(AV AN) of the mainframe; the plugging element (black and white ACC) of anode wire of power
supply should be connected with the red socket (ACC) of mainframe wire harness; grounding wire plugging
element (black GND) should connect with the black socket of mainframe wire harness; the plugs of audio input
wire of deci-disc data converter should be connected with the red and white socket on mainframe according
to the plugs color (the plugs (red, white CD OUT) of audio input wire of eight-disc box should be connected
with the red, white socket (CD IN) on mainframe according to the plug color, the yellow power wire plugging
element (BATT) should be connected with the yellow power wire socket (BATT) on mainframe, the electric
aerial, plugging elements of control wire of function amplifier should be connected with the electric aerial
(CTL), socket of control line of function amplifier on mainframe. After completing the connection of plugging
elements, wrap the connecting position with adhesive strap in order to prevent those plugging elements from
peeling off, the plugging element of feed cable of TV receiving aerial can connect with any two of the four
holes on amplifier, meanwhile, turn on the switch (with a red indicating lamp) of amplifier when watching the
TV play. When mounting the VCD mainframe, push the wire harness innermost as can as possible so that there
is spacious room for mainframe, then push in the mainframe, notice should be taken not to damage the wire
harness. Fasten the mainframe to the degree that it cannot be pull out by hand after assembling, if it cannot be
clamped tightly, prize out the two clips on the inner sleeve, then fasten the mainframe, and mount on the
external decoration frame finally. When disassembling the mainframe, tear down the external decoration
frame first, then insert the special key into the open grooves at two sides to pull out the mainframe.Body Electric System
Acoustical Equipment System