Water pump replace Hyundai Elantra 2003 Owner's Manual

DRIVING YOUR HYUNDAI DRIVING YOUR HYUNDAIDRIVING YOUR HYUNDAI DRIVING YOUR HYUNDAI
DRIVING YOUR HYUNDAI
2- 10
C160C01A-AATUse High Quality Ethylene Glycol Use High Quality Ethylene GlycolUse High Quality Ethylene Glycol Use High Quality Ethylene Glycol
Use High Quality Ethylene Glycol
Coolant CoolantCoolant Coolant
Coolant
Your Hyundai is delivered with high quality ethyl-
ene glycol coolant in the cooling system. It is the
only type of coolant that should be used because
it helps prevent corrosion in the cooling system,
lubricates the water pump and prevents freezing.
Be sure to replace or replenish your coolant in
C150A01A-AAT
SMOOTH CORNERING SMOOTH CORNERINGSMOOTH CORNERING SMOOTH CORNERING
SMOOTH CORNERINGAvoid braking or gear changing in corners, espe-
cially when roads are wet. Ideally, corners should
always be taken under gentle acceleration. If you
follow these suggestions, tire wear will be held to
a minimum.
C160A01A-AAT
WINTER DRIVING WINTER DRIVINGWINTER DRIVING WINTER DRIVING
WINTER DRIVINGThe more severe weather conditions of winter
result in greater wear and other problems. To
minimize the problems of winter driving, you
should follow these suggestions:
C160B01A-AAT
Snowy or Icy Conditions Snowy or Icy ConditionsSnowy or Icy Conditions Snowy or Icy Conditions
Snowy or Icy ConditionsTo drive your vehicle in deep snow, it may be
necessary to use snow tires or to install tire
chains on your tires. If snow tires are needed, it
is necessary to select tires equivalent in size and
type to the original equipment tires. Failure to do
so may adversely affect the safety and handling
of your car. Speeding, rapid acceleration, sud-
den brake applications, and sharp turns are
potentially very hazardous practices.
During deceleration, use engine braking to the
fullest extent. Sudden brake applications on
snowy or icy roads may cause skids to occur.
You need to keep sufficient distance between the
vehicle in front and your vehicle. Also, apply the
brake gently. It should be noted that installing tire
chains on the tire will provide a greater driving
force, but will not prevent side skids.
NOTE: NOTE:NOTE: NOTE:
NOTE:Tire chains are not legal in all states. Check Tire chains are not legal in all states. CheckTire chains are not legal in all states. Check Tire chains are not legal in all states. Check
Tire chains are not legal in all states. Check
state laws before fitting tire chains. state laws before fitting tire chains.state laws before fitting tire chains. state laws before fitting tire chains.
state laws before fitting tire chains. o Remember, your Hyundai does not require
extended warm-up. As soon as the engine is
running smoothly, you can drive away. In
very cold weather, however, give your engine
a slightly longer warm-up period.
o Don't "lug" or "over-rev" the engine. Lugging
is driving too slowly in too high a gear result-
ing in the engine bucking. If this happens, shift
to a lower gear. Over-revving is racing the
engine beyond its safe limit. This can be
avoided by shifting at the recommended
speeds.
o Use your air conditioning sparingly. The air
conditioning system is operated by engine
power so your fuel economy is reduced when
you use it. o Take care of your tires. Keep them inflated to
the recommended pressure. Incorrect infla-
tion, either too much or too little, results in
unnecessary tire wear. Check the tire pres-
sures at least once a month.
o Be sure that the wheels are aligned correctly.
Improper alignment can result from hitting
curbs or driving too fast over irregular surfac-
es. Poor alignment causes faster tire wear
and may also result in other problems as well
as greater fuel consumption.
o Keep your car in good condition. For better
fuel economy and reduced maintenance
costs, maintain your car in accordance with
the maintenance schedule in Section 5. If you
drive your car in severe conditions, more
frequent maintenance is required (see Sec-
tion 5 for details).
o Keep your car clean. For maximum service,
your Hyundai should be kept clean and free of
corrosive materials. It is especially important
that mud, dirt, ice, etc. not be allowed to
accumulate on the underside of the car. This
extra weight can result in increased fuel con-
sumption and also contribute to corrosion.
o Travel lightly. Don't carry unnecessary weight
in your car. Weight reduces fuel economy.
o Don't let the engine idle longer than neces-
sary. If you are waiting (and not in traffic), turn
off your engine and restart only when you're
ready to go.

WHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCYWHAT TO DO IN AN EMERGENCY WHAT TO DO IN AN EMERGENCY
WHAT TO DO IN AN EMERGENCY
3-3
D040B01A-AAT
Handling the Spare Tire Handling the Spare TireHandling the Spare Tire Handling the Spare Tire
Handling the Spare Tire
Remove the installation bolt to remove the spare
tire. To replace the spare tire in its storage
compartment, tighten the bolt firmly with your
fingers until there is no more play in the spare tire.
D050A01A-AAT
IF YOU HAVE A FLAT TIRE IF YOU HAVE A FLAT TIREIF YOU HAVE A FLAT TIRE IF YOU HAVE A FLAT TIRE
IF YOU HAVE A FLAT TIREIf a tire goes flat while you are driving:
1. Take your foot off the accelerator pedal and
let the car slow down while driving straight
ahead. Do not apply the brakes immediately
or attempt to pull off the road as this may
WARNING: WARNING:WARNING: WARNING:
WARNING:While the engine is running, keep hair, hands, While the engine is running, keep hair, hands,While the engine is running, keep hair, hands, While the engine is running, keep hair, hands,
While the engine is running, keep hair, hands,
and clothing away from moving parts such as and clothing away from moving parts such asand clothing away from moving parts such as and clothing away from moving parts such as
and clothing away from moving parts such as
the fan and drive belts to prevent injury. the fan and drive belts to prevent injury.the fan and drive belts to prevent injury. the fan and drive belts to prevent injury.
the fan and drive belts to prevent injury.
5. If the water pump drive belt is broken or
engine coolant is leaking out, stop the engine
immediately and call the nearest Hyundai
dealer for assistance.
WARNING: WARNING:WARNING: WARNING:
WARNING:Do not remove the radiator cap when the Do not remove the radiator cap when theDo not remove the radiator cap when the Do not remove the radiator cap when the
Do not remove the radiator cap when the
engine is hot. This can allow coolant to be engine is hot. This can allow coolant to beengine is hot. This can allow coolant to be engine is hot. This can allow coolant to be
engine is hot. This can allow coolant to be
blown out of the opening and cause serious blown out of the opening and cause seriousblown out of the opening and cause serious blown out of the opening and cause serious
blown out of the opening and cause serious
burns. burns.burns. burns.
burns.
6. If you cannot find the cause of the overheat-
ing, wait until the engine temperature has
returned to normal. Then, if the engine cool-
ant has been lost, carefully remove the radia-
tor cap and add engine coolant to bring the
fluid level in the reservoir up to the halfway
mark.
7. Proceed with caution, keeping alert for fur-
ther signs of overheating. If overheating hap-
pens again, call a Hyundai dealer for assis-
tance.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:Serious loss of engine coolant indicates there Serious loss of engine coolant indicates thereSerious loss of engine coolant indicates there Serious loss of engine coolant indicates there
Serious loss of engine coolant indicates there
is a leak in the cooling system and this should is a leak in the cooling system and this shouldis a leak in the cooling system and this should is a leak in the cooling system and this should
is a leak in the cooling system and this should
be checked as soon as possible by a Hyundai be checked as soon as possible by a Hyundaibe checked as soon as possible by a Hyundai be checked as soon as possible by a Hyundai
be checked as soon as possible by a Hyundai
dealer. dealer.dealer. dealer.
dealer.2. The spare tire should only be used temporari-
ly and should be returned to the luggage
compartment as soon as the original tire can
be repaired or replaced.
3. Continuous use at speeds of over 50 mph
(80 km/h) is not recommended.
4. As the temporary spare tire is specifically
designed for your car, it should not be used on
any other vehicle.
5. The temporary spare tire should not be used
on any other wheels, nor should standard
tires, snow tires, wheel covers or trim rings
be used with the temporary spare wheel. If
such use is attempted, damage to these
items or other car components may occur.
6. The temporary spare tire pressure should be
checked once a month while the tire is stored.
D040A01S-AAT
SPARE TIRE SPARE TIRESPARE TIRE SPARE TIRE
SPARE TIREThe following instructions for the temporary spare
tire should be observed:
1. Check inflation pressure as soon as possible
after installing the spare tire, and adjust to the
specified pressure. The tire pressure should
be periodically checked and maintained at
the specified pressure while the tire is stored.
Spare Tire Pressure Spare Tire PressureSpare Tire Pressure Spare Tire Pressure
Spare Tire Pressure
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Do not use snow chains with your tempo- Do not use snow chains with your tempo-Do not use snow chains with your tempo- Do not use snow chains with your tempo-
Do not use snow chains with your tempo-
rary spare tire. rary spare tire.rary spare tire. rary spare tire.
rary spare tire.
o oo o
o
Do not use more than one temporary spare Do not use more than one temporary spareDo not use more than one temporary spare Do not use more than one temporary spare
Do not use more than one temporary spare
tire at a time. tire at a time.tire at a time. tire at a time.
tire at a time.
D040B01E
Tire Size
Inflation PressureT125/70D(R)15
60 psi (420 kPa)

VEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTSVEHICLE MAINTENANCE REQUIREMENTS VEHICLE MAINTENANCE REQUIREMENTS
VEHICLE MAINTENANCE REQUIREMENTS
5- 4 Note :
*1 - FOR CALIFORNIA, THIS MAINTENANCE IS RECOMMENDED, BUT NOT REQUIRED
*2 - AFTER 105,000 MILES OR 84 MONTHS, INSPECT EVERY 15,000 MILES OR 12 MONTHS
*3 - FOR EVERY 12 MONTHS OR 12,000 MILES (20,000 KM), WHICHEVER OCCURS FIRST:R
See Note *3
F030C03E-AATR : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
GENERAL ITEMS
DRIVE BELT (WATER PUMP, ALTERNATOR AND A/CON)
COOLANT
TIMING BELT
MANUAL TRANSAXLE OIL
AUTOMATIC TRANSAXLE FLUID
BRAKE FLUID
BRAKE HOSES AND LINES
REAR BRAKE DRUMS/LININGS, PARKING BRAKE
BRAKE PADS, CALIPERS AND ROTORS
EXHAUST PIPE AND MUFFLER
CYLINDER HEAD COVER GASKET (2.0L SULEV Only)
OIL PAN LIQUID GASKET (2.0L SULEV Only)
IN-MANI GASKET (2.0L SULEV Only)
SUSPENSION MOUNTING BOLTS
STEERING GEAR BOX, LINKAGE & BOOTS/LOWER ARM
BALL JOINT
POWER STEERING PUMP, BELT AND HOSES
DRIVESHAFTS AND BOOTS
AIR CONDITIONING REFRIGERANT
AIR FILTER (IN FRONT OF BLOWER UNIT) 1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19 No.DESCRIPTIONMILES X 1000
KILOMETERS X 1000
MONTHS7.5
12
615
24
12
I
I
I
I
I
I
I
I22.5
36
1830
48
24
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I37.5
60
3045
72
36
I
I
I
I
I
I
I
I52.5
84
4260
96
48
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I67.5
108
5475
120
60
I
I
I
I
I
I
I
I82.5
132
6690
144
72
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I97.5
156
78105
168
84
R
I
I
I
R
I
I
I
I112.5
180
90120
192
96
I
R
R*
1
I
I
I
I
I
I
I
I
I
I
I
I127.5
204
102135
216
108
I
I
I
I
I
I
I
I142.5
228
114150
240
120
I
R
I
I
I
I
I
I
I
I
I
I
I
I
I
See Note *2
See Note *2

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-9
G090A01A-AAT
FILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIRFILLING THE WASHER RESERVOIR FILLING THE WASHER RESERVOIR
FILLING THE WASHER RESERVOIR
The washer fluid reservoir supplies fluid to the
windshield washer system.
A good quality washer fluid should be used to fill
the washer reservoir. The fluid level should be
checked more frequently during bad weather or
whenever the washer system is in more fre-
quent use.
The capacity of the washer reservoir is 3.2 U.S.
quarts (3.0 Liters).
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Radiator anti-freeze (engine coolant) Radiator anti-freeze (engine coolant)Radiator anti-freeze (engine coolant) Radiator anti-freeze (engine coolant)
Radiator anti-freeze (engine coolant)
should not be used in the washer system should not be used in the washer systemshould not be used in the washer system should not be used in the washer system
should not be used in the washer system
because it will damage the car's finish. because it will damage the car's finish.because it will damage the car's finish. because it will damage the car's finish.
because it will damage the car's finish.
o oo o
o
The washer lever should not be pulled The washer lever should not be pulledThe washer lever should not be pulled The washer lever should not be pulled
The washer lever should not be pulled
and the washer should not be operated and the washer should not be operatedand the washer should not be operated and the washer should not be operated
and the washer should not be operated
if the washer reservoir is empty. This can if the washer reservoir is empty. This canif the washer reservoir is empty. This can if the washer reservoir is empty. This can
if the washer reservoir is empty. This can
damage the washer fluid pump. damage the washer fluid pump.damage the washer fluid pump. damage the washer fluid pump.
damage the washer fluid pump.
G090A01E G070A01S-AAT
CHANGING THE AIR CLEANER FILTER CHANGING THE AIR CLEANER FILTERCHANGING THE AIR CLEANER FILTER CHANGING THE AIR CLEANER FILTER
CHANGING THE AIR CLEANER FILTER
To change the filter, unsnap the clips around
the cover. When this is done, the cover can be
lifted off, the old filter removed and the new filter
put in its place. Genuine Hyundai Replacement
Parts are recommended.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:Operating your vehicle without a proper air Operating your vehicle without a proper airOperating your vehicle without a proper air Operating your vehicle without a proper air
Operating your vehicle without a proper air
filter in place can result in excessive engine filter in place can result in excessive enginefilter in place can result in excessive engine filter in place can result in excessive engine
filter in place can result in excessive engine
wear. wear.wear. wear.
wear.
G080A02A-AAT
WINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADESWINDSHIELD WIPER BLADES WINDSHIELD WIPER BLADES
WINDSHIELD WIPER BLADES
The wiper blades should be carefully inspected
from time to time and cleaned to remove accu-
mulations of road film or other debris. To clean
the wiper blades and arms, use a clean sponge
or cloth with a mild soap or detergent and water.
If the wipers continue to streak or smear the
glass, replace them with Genuine Hyundai
Replacement Parts or their equivalent.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:o oo o
o
Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.Do not operate the wipers on dry glass. Do not operate the wipers on dry glass.
Do not operate the wipers on dry glass.
This can result in more rapid wear of the This can result in more rapid wear of theThis can result in more rapid wear of the This can result in more rapid wear of the
This can result in more rapid wear of the
wiper blades and may scratch the glass. wiper blades and may scratch the glass.wiper blades and may scratch the glass. wiper blades and may scratch the glass.
wiper blades and may scratch the glass.
o oo o
o
Keep the blade rubber out of contact Keep the blade rubber out of contactKeep the blade rubber out of contact Keep the blade rubber out of contact
Keep the blade rubber out of contact
with petroleum products such as engine with petroleum products such as enginewith petroleum products such as engine with petroleum products such as engine
with petroleum products such as engine
oil, gasoline, etc. oil, gasoline, etc.oil, gasoline, etc. oil, gasoline, etc.
oil, gasoline, etc.
G070A01EG080A01E

DO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCEDO-IT-YOURSELF MAINTENANCE DO-IT-YOURSELF MAINTENANCE
DO-IT-YOURSELF MAINTENANCE
6-15
G200B01E-AAT
Replacing Accessory Fuse Replacing Accessory FuseReplacing Accessory Fuse Replacing Accessory Fuse
Replacing Accessory Fuse
The fuse box for the lights and other electrical
accessories will be found in the backside of multi
box located in the left side of driver. Inside the box
you will find a list showing the circuits protected
by each fuse.
If any of your car's lights or other electrical
accessories stop working, a blown fuse could
be the reason. If the fuse has burned out, you
will see that the metal strip inside the fuse has
burned through. If you suspect a blown fuse,
follow this procedure:
1. Turn off the ignition and all other switches.
2. Open the fuse box and examine each fuse.
Remove each fuse by pulling it toward you
(a small "fuse puller" tool is contained in the
fuse box to simplify this operation).
3. Be sure to check all other fuses even if you
find one that appears to have burned out.
B200B01E
G190A01A-AAT
CHECKING DRIVE BELTS CHECKING DRIVE BELTSCHECKING DRIVE BELTS CHECKING DRIVE BELTS
CHECKING DRIVE BELTS
G200A01A-AAT
CHECKING AND REPLACING CHECKING AND REPLACINGCHECKING AND REPLACING CHECKING AND REPLACING
CHECKING AND REPLACING
FUSES FUSESFUSES FUSES
FUSES
Replacing a Fusible Link Replacing a Fusible LinkReplacing a Fusible Link Replacing a Fusible Link
Replacing a Fusible Link
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the
same time, belts should be examined for cracks,
wear, fraying or other evidence of deterioration
and replaced if necessary.
Belt routing should also be checked to be sure
there is no interference between the belts and
other parts of the engine. After a belt is re-
placed, the new belt should be adjusted again
after two or three weeks to eliminate slack
resulting from initial stretching after use.A fusible link will melt if the electrical circuits
from the battery are ever overloaded, thus pre-
venting damage to the entire wiring harness.
(This could be caused by a short in the system
drawing too much current.) If this ever happens,
have a Hyundai dealer determine the cause,
repair the system and replace the fusible link.
The fusible links are located in a relay box for
easy inspection.
CAUTION: CAUTION:CAUTION: CAUTION:
CAUTION:When replacing a fusible link, never use When replacing a fusible link, never useWhen replacing a fusible link, never use When replacing a fusible link, never use
When replacing a fusible link, never use
anything but a new fusible link with the anything but a new fusible link with theanything but a new fusible link with the anything but a new fusible link with the
anything but a new fusible link with the
same or lower amperage rating. Never use a same or lower amperage rating. Never use asame or lower amperage rating. Never use a same or lower amperage rating. Never use a
same or lower amperage rating. Never use a
piece of wire or a higher-rated fusible link. piece of wire or a higher-rated fusible link.piece of wire or a higher-rated fusible link. piece of wire or a higher-rated fusible link.
piece of wire or a higher-rated fusible link.
This could result in serious damage and This could result in serious damage andThis could result in serious damage and This could result in serious damage and
This could result in serious damage and
create a fire hazard. create a fire hazard.create a fire hazard. create a fire hazard.
create a fire hazard.
SSA6190A
Water Pump Pulley
Generator Pulley
Crankshaft Pulley0.2 ~ 0.24 in.
(5.1 ~ 6 mm)
GoodBad
AS60310A