lan s INFINITI FX35 2004 Service Manual

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STARTING & CHARGING SYSTEM
K ELECTRICAL
CONTENTS
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SECTION SC
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Revision: 2004 November 2004 FX35/FX45
STARTING & CHARGING SYSTEM
PRECAUTIONS .......................................................... 2
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 2
Wiring Diagrams and Trouble Diagnosis .................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
BATTERY .................................................................... 4
How to Handle Battery ............................................. 4
METHODS OF PREVENTING OVER-DIS-
CHARGE ............................................................... 4
CHECKING ELECTROLYTE LEVEL .................... 5
SPECIFIC GRAVITY CHECK ............................... 5
CHARGING THE BATTERY ................................. 6
Trouble Diagnosis with Battery/Starting/Charging
System Tester .......................................................... 6
DIAGNOSTIC RESULT ITEM CHART .................. 8
Removal and Installation .......................................... 9
REMOVAL ............................................................. 9
INSTALLATION ..................................................... 9
STARTING SYSTEM ................................................ 10
System Description ................................................ 10
Wiring Diagram — START — .................................. 11
VK45DE ENGINE MODELS ................................ 11
VQ35DE ENGINE MODELS ............................... 12
Trouble Diagnosis with Battery/Starting/Charging
System Tester ........................................................ 13
DIAGNOSTIC RESULT ITEM CHART ................ 13
WORK FLOW ...................................................... 14
DIAGNOSTIC PROCEDURE 1 ........................... 15
DIAGNOSTIC PROCEDURE 2 ........................... 16
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEM-
PERATURE ......................................................... 16
Removal and Installation ........................................ 17
VK45DE ENGINE MODELS ................................ 17
VQ35DE ENGINE MODELS (2WD) .................... 18
VQ35DE ENGINE MODELS (AWD) .................... 19
Disassembly and Assembly .................................... 20
Inspection After Disassembly ................................. 22
PINION/CLUTCH CHECK ................................... 22
CHARGING SYSTEM ............................................... 23
System Description ................................................. 23
Wiring Diagram — CHARGE — ............................. 24
VK45DE ENGINE MODELS ................................ 24
VQ35DE ENGINE MODELS ............................... 25
Trouble Diagnosis with Battery/Starting/Charging
System Tester ......................................................... 26
DIAGNOSTIC RESULT ITEM CHART ................ 27
WORK FLOW ...................................................... 28
DIAGNOSTIC PROCEDURE 1 ........................... 29
DIAGNOSTIC PROCEDURE 2 ........................... 30
DIAGNOSTIC PROCEDURE 3 ........................... 31
DIAGNOSTIC PROCEDURE 4 ........................... 32
DIAGNOSTIC PROCEDURE 5 ........................... 33
MALFUNCTION INDICATOR .............................. 33
Removal and Installation ........................................ 34
VK45DE ENGINE MODELS ................................ 34
VQ35DE ENGINE MODELS ............................... 35
Disassembly and Assembly .................................... 37
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 39
Battery .................................................................... 39
Starter ..................................................................... 39
Alternator ................................................................ 39

SC-14
STARTING SYSTEM
Revision: 2004 November 2004 FX35/FX45
WORK FLOW
*1SC-6, "Trouble Diagnosis with Bat-
tery/Starting/Charging System
Te s t e r".*2SC-16, "
MINIMUM SPECIFICATION
OF CRANKING VOLTAGE REFER-
ENCING COOLANT TEMPERA-
TURE".*3SC-15, "
DIAGNOSTIC PROCE-
DURE 1".
*4SC-16, "
DIAGNOSTIC PROCE-
DURE 2".
SKIB0227E

SC-16
STARTING SYSTEM
Revision: 2004 November 2004 FX35/FX45
DIAGNOSTIC PROCEDURE 2
Check “S” Connector Circuit
1. CHECK POWER SUPPLY FOR STARTER MOTOR “S” CONNECTOR
1. Remove fuel pump fuse.
2. Crank or start the engine (where possible) until the fuel pressure is released.
3. Turn ignition switch OFF.
4. Disconnect starter motor S connector.
5. Check voltage between starter motor harness connector E312
*1
or F33*2 terminal 1 (B) and ground using a digital circuit tester.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> GO TO 2.
NG >> Check the following.

40A fusible link (letter F , located in fuse and fusible
link box)

Ignition switch

Starter relay [within the IPDM E/R (intelligent power distribution module engine room)].

Harness for open or short
2. CHECK “S” TERMINAL CONNECTION (VOLTAGE DROP TEST)
1. Turn ignition switch OFF.
2. Connect starter motor S connector.
3. Check voltage between starter motor harness connector E312
*1
or F33*2 terminal 1 (B) and battery positive terminal using a dig-
ital circuit tester.
NOTE:
*1: VK45DE, *2: VQ35DE
OK or NG
OK >> Starter motor “S” connector circuit is OK. Further inspec-
tion necessary. Refer to SC-14, "
WORK FLOW" .
NG >> Check harness between the battery and the starter motor “S” connector for poor continuity.
MINIMUM SPECIFICATION OF CRANKING VOLTAGE REFERENCING COOLANT TEMPERA-
TURE
When the ignition switch is in START position,
Battery voltage should exist.
PKIA2807E
When the ignition switch is in START position,
Voltage: Less than 1V
PKIA2808E
Engine coolant temperature Voltage V
−30°C to −20°C (−22°F to −4°F) 8.4
−19°C to −10°C (−2°F to 14°F) 8.9
−9°C to 0°C (16°F to 32°F) 9.3
More than 1°C (More than 34°F) 9.7

STARTING SYSTEM
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Revision: 2004 November 2004 FX35/FX45
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Through-bolt 11. Internal gear 12. Planetary gear
13. Pinion shaft 14. Packing 15. Thrust washer
16. Center bracket (P) 17. E-ring 18. Pinion assembly
19. Ball bearing 20. Caul 21. Gear case assembly
PKIA2814E

SC-22
STARTING SYSTEM
Revision: 2004 November 2004 FX35/FX45
Inspection After Disassembly AKS0079H
PINION/CLUTCH CHECK
1. Inspect pinion teeth.

Replace pinion if teeth are worn or damaged. (Also check condition of ring gear teeth.)
2. Inspect reduction gear teeth.

Replace reduction gear if teeth are worn or damaged. (Also check condition of armature shaft gear
teeth.)
3. Check to see if pinion locks in one direction and rotates smoothly in the opposite direction.

If it locks or rotates in both directions, or unusual resistance is evident, replace.
1. Magnetic switch assembly 2. Dust cover kit 3. Shift lever set
4. Center bracket (A) 5. Yoke assembly 6. Armature assembly
7. Brush holder assembly 8. Thrust washer 9. Rear cover assembly
10. Through-bolt 11. Internal gear 12. Planetary gear
13. Pinion shaft 14. Packing 15. Thrust washer
16. Center bracket (P) 17. E-ring 18. Pinion assembly
19. Ball bearing 20. Caul 21. Gear case assembly
PKIA2845E

SQUEAK AND RATTLE TROUBLE DIAGNOSIS
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Revision: 2004 November 2004 FX35/FX45
SQUEAK AND RATTLE TROUBLE DIAGNOSISPFP:00000
Work FlowAIS002WX
CUSTOMER INTERVIEW
Interview the customer if possible, to determine the conditions that exist when the noise occurs. Use the Diag-
nostic Worksheet during the interview to document the facts and conditions when the noise occurs and any
customer's comments; refer to SE-9, "
Diagnostic Worksheet" . This information is necessary to duplicate the
conditions that exist when the noise occurs.

The customer may not be able to provide a detailed description or the location of the noise. Attempt to
obtain all the facts and conditions that exist when the noise occurs (or does not occur).

If there is more than one noise in the vehicle, be sure to diagnose and repair the noise that the customer
is concerned about. This can be accomplished by test driving the vehicle with the customer.

After identifying the type of noise, isolate the noise in terms of its characteristics. The noise characteristics
are provided so the customer, service adviser and technician are all speaking the same language when
defining the noise.

Squeak —(Like tennis shoes on a clean floor)
Squeak characteristics include the light contact/fast movement/brought on by road conditions/hard sur-
faces=higher pitch noise/softer surfaces=lower pitch noises/edge to surface=chirping

Creak—(Like walking on an old wooden floor)
Creak characteristics include firm contact/slow movement/twisting with a rotational movement/pitch
dependent on materials/often brought on by activity.

Rattle—(Like shaking a baby rattle)
Rattle characteristics include the fast repeated contact/vibration or similar movement/loose parts/missing
clip or fastener/incorrect clearance.

Knock —(Like a knock on a door)
Knock characteristics include hollow sounding/sometimes repeating/often brought on by driver action.

Tick—(Like a clock second hand)
Tick characteristics include gentle contacting of light materials/loose components/can be caused by driver
action or road conditions.

Thump—(Heavy, muffled knock noise)
Thump characteristics include softer knock/dead sound often brought on by activity.

Buzz—(Like a bumble bee)
Buzz characteristics include high frequency rattle/firm contact.

Often the degree of acceptable noise level will vary depending upon the person. A noise that you may
judge as acceptable may be very irritating to the customer.

Weather conditions, especially humidity and temperature, may have a great effect on noise level.
SBT842

SE-16
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
CAN Communication System DescriptionAIS003MN
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitAIS004UO
Refer to LAN-6, "CAN COMMUNICATION" .
PIIA5082E

SE-42
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
Can Communication Inspection Using CONSULT-II (Self-diagnosis)AIS002XL
1. SELF-DIAGNOSTIC RESULT CHECK
CAUTION:
If CONSULT-II is used with no connection of CONSULT-II CONVERTER, malfunctions might be
detected in self-diagnosis depending on control unit which carry out CAN communication.
1. Connect to CONSULT-II, and select “AUTO DRIVE POS.” on the “SELECT DAIAG SYSTEM” screen.
2. Select “SELF-DIAG RESULTS” on “SELECT DISG MODE” screen.
3. Check display content in self-diagnostic results.
Displayed U1000?
Yes >> INSPECTION END
No >> Refer to LAN-4, "
Precautions When Using CONSULT-II" .
Symptom ChartAIS002XM
MIRROR MOTOR RHThe RH mirror motor moves the mirror UP/DOWN and LEFT/RIGHT by receiving the drive
signal.
MIRROR MOTOR LHThe LH mirror motor moves the mirror UP/DOWN and LEFT/RIGHT by receiving the drive
signal. Test item Description
Symptom Diagnoses / service procedureReference
page
Only setting change function cannot be set with display.Interacted display system (with out NAVI)AV- 5 5
Navigation system (with NAVI)AV- 8 8
A part of seat system does not operate (both automati-
cally and manually).1. Sliding motor circuit check SE-44
2. Reclining motor circuit check SE-45
3. Front lifter motor circuit checkSE-46
4. Rear lifter motor circuit checkSE-48
5. If the above systems are normal, replace the driver
seat control unit.SE-15
A part of steering tilt, telescopic and door mirror does not
operate (both automatically and manually).1.Tilt motor circuit checkSE-51
2. Telescopic motor circuit checkSE-49
3. Mirror motor LH circuit check SE-52
4. Mirror motor RH circuit check SE-54
5. If the above systems are normal, replace the automatic
drive positioner control unit.SE-15
A part of seat system does not operate (only automatic
operation).1. Sliding sensor circuit checkSE-56
2. Reclining sensor circuit checkSE-57
3. Front lifting sensor circuit checkSE-58
4. Rear lifting sensor circuit checkSE-59
5. If the above systems are normal, replace the driver
seat control unit.SE-15
A part of door mirror system dose not operate (only auto-
matic operation).1. Mirror sensor LH circuit checkSE-622. Mirror sensor RH circuit checkSE-63
3. If all the above systems are normal, replace the auto-
matic drive positioner control unit.SE-15

SRS-20
TROUBLE DIAGNOSIS
Revision: 2004 November 2004 FX35/FX45
7. Diagnostic code is displayed on “SELF-DIAG [CURRENT]”.
If no malfunction is detected on “SELF-DIAG [CURRENT]” even
though malfunction is detected in “SRS Operation Check”, check the
battery voltage. If the battery voltage is less than 9V, charge or
replace the battery. Then go to SRS-23, "
DIAGNOSTIC PROCE-
DURE 3" . If the battery voltage is OK, go to SRS-25, "DIAGNOSTIC
PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE
2)" to diagnose the following cases:

Self-diagnostic result “SELF-DIAG [PAST]” (previously stored in
the memory) might not be erased after repair.

The SRS system malfunctions intermittently.
CONSULT-II Diagnostic Code Chart (“SELF-DIAG [CURRENT]”)
SHIA0203E
SRS701
Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”
NO DTC IS
DETECTED.When malfunction is
indicated by the “AIR
BAG” warning lamp in
User mode.

Low battery voltage (Less than 9 V)
Go to SRS-23, "DIAGNOSTIC PRO-
CEDURE 3" after charging the bat-
tery.

Self-diagnostic result “SELF-DIAG
[PAST]” (previously stored in the
memory) might not be erased after
repair.

Intermittent malfunction has been
detected in the past.

Go to SRS-25, "DIAGNOSTIC PRO-
CEDURE 4 (CONTINUED FROM
DIAGNOSTIC PROCEDURE 2)" .

Go to SRS-25, "DIAGNOSTIC PRO-
CEDURE 5" .

No malfunction is detected. —
DRIVER AIR BAG
MODULE
[OPEN]

Driver air bag module circuit is open (including the spiral cable). 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the driver air bag module.
(Before disposal, it must be
deployed.)
4. Replace the spiral cable.
5. Replace the diagnosis sensor unit.
6. Replace the related harness. DRIVER AIR BAG
MODULE
[VB-SHORT]

Driver air bag module circuit is shorted to a power supply circuit
(including the spiral cable).
DRIVER AIR BAG
MODULE
[GND-SHORT]

Driver air bag module circuit is shorted to ground (including the
spiral cable).
DRIVER AIR BAG
MODULE
[SHORT]

Driver air bag module circuit is shorted between lines.
ASSIST A/B MODULE
[OPEN]

Front passenger air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the front passenger air bag
module. (Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. ASSIST A/B MODULE
[VB-SHORT]

Front passenger air bag module circuit is shorted to a power
supply circuit.
ASSIST A/B MODULE
[GND-SHORT]

Front passenger air bag module circuit is shorted to ground.
ASSIST A/B MODULE
[SHORT]

Front passenger air bag module circuit is shorted between lines.

TROUBLE DIAGNOSIS
SRS-21
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Revision: 2004 November 2004 FX35/FX45
CRASH ZONE SEN
[UNIT FAIL]
CRASH ZONE SEN
[COMM FAIL]
Crash zone sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the crash zone sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
SIDE MODULE LH
[OPEN]

Front LH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the front LH seatback
assembly (front LH side air bag
module).
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. SIDE MODULE LH
[VB-SHORT]

Front LH side air bag module circuit is shorted to a power sup-
ply circuit.
SIDE MODULE LH
[GND-SHORT]

Front LH side air bag module circuit is shorted to ground.
SIDE MODULE LH
[SHORT]

Front LH side air bag module circuit is shorted between lines.
SIDE MODULE RH
[OPEN]

Front RH side air bag module circuit is open. 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the front RH seatback
assembly (front RH side air bag
module).
(Before disposal, it must be
deployed.)
4. Replace the diagnosis sensor unit.
5. Replace the related harness. SIDE MODULE RH
[VB-SHORT]

Front RH side air bag module circuit is shorted to a power sup-
ply circuit.
SIDE MODULE RH
[GND-SHORT]

Front RH side air bag module circuit is shorted to ground.
SIDE MODULE RH
[SHORT]

Front RH side air bag module circuit is shorted between lines.
SATELLITE SENS LH
[UNIT FAIL]
SATELLITE SENS LH
[COMM FAIL]

LH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the LH side air bag (Satel-
lite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness.
SATELLITE SENS RH
[UNIT FAIL]
SATELLITE SENS RH
[COMM FAIL]

RH side air bag (Satellite) sensor 1. Visually check the wiring harness
connection.
2. Replace the harness if it has visible
damage.
3. Replace the RH side air bag (Satel-
lite) sensor.
4. Replace the diagnosis sensor unit.
5. Replace the related harness. Diagnostic item ExplanationRepair order
“Recheck SRS at each replacement”