fuel ISUZU TF SERIES 2004 Workshop Manual

CAB 10-1
SECTION 10
CAB
TABLE OF CONTENTS
PAGE
Windshield.......................................................................................................................... 10- 2
Rear Window Assembly .................................................................................................... 10- 7
Front Door Assembly ........................................................................................................ 10- 10
Rear Door Assembly (Crew Cab) ...................................................................................... 10- 20
Instrument Panel................................................................................................................ 10- 28
Floor Console..................................................................................................................... 10- 34
Console Box (Without Floor Console) ............................................................................. 10- 38
Headlining .......................................................................................................................... 10- 39
Interior Trim Panels ...........................................................................................................10- 44
Fuel Filler Lid Opener Lever/Cable................................................................................... 10- 55
Quarter Glass (Extend Cab) .............................................................................................. 10- 70
Font Seat ............................................................................................................................ 10- 71
Rear Seat (Crew Cab) ........................................................................................................ 10- 74
Jump Seat (Extend Cab) ................................................................................................... 10- 75
Front Seat Belt ................................................................................................................... 10- 76
Rear Seat Belt (Crew Cab) ................................................................................................ 10- 80
Rear Seat Belt (Extend Cab) ............................................................................................. 10- 84
Front Wheel Extension ...................................................................................................... 10- 87
Rear Wheel Extension ....................................................................................................... 10- 88
Tail Gate Assembly ............................................................................................................ 10- 89

CAB 10-55
FUEL FILLER LID OPENER LEVER/CABLE
REMOVAL (REGULAR CAB RHD MODEL)

686R300015

Removal Steps

1. Front sill plate

2. Fuel filler lid opener cover

3. Fuel filler lid opener lever
4. Rear wheel housing extension panel

5. Fuel filler lid cable assembly

10-56 CAB
FUEL FILLER LID OPENER LEVER/CABLE
REMOVAL (EXTEND CAB RHD MODEL)

686R300016

Removal Steps

1. Front sill plate

2. Fuel filler lid opener cover

3. Fuel filler lid opener lever
4. Rear wheel housing extension panel

5. Fuel filler lid cable assembly

CAB 10-57
FUEL FILLER LID OPENER LEVER/CABLE
REMOVAL (REGULAR CAB LHD MODEL)



RTW4A0LF000101

Removal Steps

1. Front sill plate

2. Fuel filler lid opener cover

3. Fuel filler lid opener lever
4. Rear wheel housing extension panel

5. Fuel filler lid cable assembly

10-58 CAB
FUEL FILLER LID OPENER LEVER/CABLE
REMOVAL (EXTEND CAB LHD MODEL)



RTW4A0LF000201

Removal Steps

1. Front sill plate

2. Fuel filler lid opener cover

3. Fuel filler lid opener lever
4. Rear wheel housing extension panel

5. Fuel filler lid cable assembly

CAB 10-59


Important Operations - Removal
1. Front Sill Plate



Pull out the 4 clip positions.


2. Fuel Filler Lid Opener Cover


Pull out the 3 clip positions.



3. Fuel Filler Lid Opener Lever


Remove the 2 opener fixing bolts and disconnect the
cable.



5. Fuel Filler Lid Cable Assembly


Remove some fixing clips, turn the cable holder on the
side of recess in 90counterclockwise and remove i
t
from the recess. Pull out the grommet to frontward o
f
vehicle and remove the cable assembly.

10-60 CAB
FUEL FILLER LID OPENER LEVER/CABLE
REMOVAL (CREW CAB RHD MODEL)

686R300010

Removal Steps

1. Front sill plate

2. Rear sill plate
3. Center pillar lower trim cover

4. Fuel filler lid opener cover

5. Fuel filler lid opener lever
6. Rear wheel housing extension panel

7. Fuel filler lid cable assembly

CAB 10-61
FUEL FILLER LID OPENER LEVER/CABLE
REMOVAL (CREW CAB LHD MODEL)



RTW4A0LF000301

Removal Steps

1. Front sill plate

2. Rear sill plate
3. Center pillar lower trim cover

4. Fuel filler lid opener cover

5. Fuel filler lid opener lever
6. Rear wheel housing extension panel

7. Fuel filler lid cable assembly

10-62 CAB



Important Operations - Removal
1. Front Sill Plate



Pull out 4 clip positions.
2. Rear Sill Plate


Pull out 2 clip positions.

4. Fuel Filler Lid Opener Cover


Pull out the 3 clip positions.



5. Fuel Filler Lid Opener Lever


Remove the 2 opener fixing bolts and disconnect the
cable.



7. Fuel Filler Lid Cable Assembly


Remove some fixing clips, turn the cable holder on the
side of recess in 90counterclockwise and remove i
t
from the recess. Pull out the grommet to frontward o
f
vehicle and remove the cable assembly.

CAB 10-63
INSTALLATION (REGULAR CAB RHD MODEL)

686R300017

Installation Steps

1. Fuel filler lid cable assembly
2. Rear wheel housing extension panel
3. Fuel filler lid opener lever
4. Fuel filler lid opener cover
5. Front sill plate