Oil JAGUAR X308 1998 2.G Workshop Manual

Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Input Shaft Seal
Disassembly and Assembly of Subassemblies


Special Tool(s)

Oil seal replacer
307-378
1. Disconnect the battery ground lead.
2. Remove the air intake / MAFM assembly, refer to Operation
19.10.30.
3. Raise the vehicle for access.
4. Remove the front muffler, 30.10.18
5. Remove the RH and LH catalytic converters, refer to Operation
17.50.09 and 17.50.10.
6. Drain the transmission fluid, refer to Operation 44.24.02.
7. Remove the transmission unit, refer to Operation 44.20.01.
8. Remove the torque converter fro m the transmission unit, refer
to Operation 44.17.07.

9. Remove the front oil seal.
Using a proprietary tool remove the seal, taking care not
to damage the shaft or bore diameters.
10. Installation is the reverse of the removal procedure noting
that:

11. Fit the oil seal.
1. Lubricate the housing seal bore.
2. Lubricate the outside diameter of the seal.
3. Using seal replacer 307 - 379, drive the seal squarely into place.

Automatic Transmission/Transaxle - 4.0L SC V8 - AJ26 - Torque Converter
Disassembly and Assembly of Subassemblies
CAUTION: If the transmission is to be renewed, renew the to rque converter also.


Special Tool(s)

Torque converter lifting handles
307-139
1. Remove the transmission unit from the vehicle; refer to
Operation 44.20.01.

2. Remove the torque converter from the transmission unit.
Fit lifting handles 307 - 139 ( JD-105).
3. Remove lifting handles 307 - 139 (JD-105) from the torque
converter.
4. Clean the torque conver ter and mating faces.

5. CAUTIONS:
Use extreme care NOT to damage the oil seal with the
converter spigot.
Ensure that the conver ter is fully located.
Fit the torque converter.
1. Fit lifting handles 307 - 139 (JD-105).
2. Lubricate the front pump seal.
To facilitate location, rotate the converter as it is being
fitted and feel for the engage ment of the splines and of
the oil pump drive.
6. Check that the converter fixing boss faces are approximately
8,0 mm proud of the transm ission mounting face.
7. Remove the lifting handles from the torque converter.
8. Install the transmission unit; refer to Operation 44.20.01.

6. Fit the mounting bracket for th e front muffler. Tighten the two
bolts to the specified torque figure.

7. Secure the transmission to the engine.
Loosely assemble - Cooler pipe clip bolt.
Loosely assemble - Ground lead bolt.
Loosely assemble - Starter cable clips, two bolts.
Loosely assemble - Catalyst bracket bolts, two each side.
Loosely assemble - Rema ining eight bolts.
Refer to the illustration - tighten in sequence 1,2,3,4 then
in any order.

8. Secure the torque converter to the engine.
1. Fit, but do not tighten, the three bolts which secure the torque converter to the drive plate.
Prevent crankshaft rotation and tighten ALL converter
bolts to the specified torque figure.
2. Fit the blanking plug to the cylinder block access aperture.
9. Secure the oil cooler pipes.
Fit new Dowty washers to each union. Connect the upper
and lower cooler pipes.
Tighten to the specified torque figure.

Transmission/Transaxle Cooling - 4.0L NA V8 - AJ27/3.2L NA V8 - AJ26 -
Transmission Cooling
Description and Operation
The transmission fluid cooling system maintains fluid temperature within specified limits.

Parts List
Component Descriptions
The transmission fluid pipes:
Transfer fluid from the transmission to the cooler under the action of the hydraulic system pump. Return the cooled fluid from th e cooler to the transmission.
The transmission fluid cooler:
Is a plate type made from aluminum. Is mounted in the engi ne cooling radiator right-hand end tank.
Overheating Protection
If the engine coolant or transm ission fluid temperatures exceed their predefined limits, th e transmission control module locks
the torque converter clutch. By reducing slip, this minimises th e amount of heat transferred to the engine cooling system from
the transmission fluid.

ItemPart NumberDescription
1—Fluid pipe, oil FROM cooler
2—Fluid pipe, oil TO cooler

Wi
th the ignition energized, measure the current drawn
between relay socket pins 3 and 5.
1
Is
the current between 2.5 and 9 A?
Yes GO to A7
No GO to A10
A7
: CHECK B+ AT RELAY COIL
•

NOTE: Do not replace relay.

Us
ing a link lead, connect EM013/001 to ground BT020L.
1
W
i
th ignition energized, check for battery voltage at relay

socket between pins 2 and 1.
2
B+?
Yes
GO t
o A10
No GO to A8
A8: CH
ECK RELAY COIL
CIRCUIT CONTINUITY

Wi
th the ignition energized, measure the current drawn
between relay socket pins 3 and 5.
1
Is
the current between 2.5 and 9 A?
Yes GO to B7
No GO to B10
B7
: CHECK B+ AT RELAY COIL
•

NOTE: Do not replace relay

Us
ing a link lead, connect EM013/009 to ground BT020L.
1
W
i
th ignition energized, check for battery voltage at relay

socket between pins 2 and 1.
2
B+?
Yes
GO t
o B10
No GO to B8
B8: CH
ECK RELAY COIL CIRCUIT CONTINUITY

Climate Control System - General Informatio
n -
Sp
ecification for Recovery / Recycle / Recharge Equipment
•

NOTE: ppm = parts per million
Lubri
c
ants, Fluids, Sealants and Adhesives
Capacities


Fe at
ure
R
e
quirement
R
e
covery rate
0
,
014 - 0,062 m3 / min. (1,36 kg in 20 minutes)
Cleaning capability1
5 ppm
moisture; 4000 ppm oil; 330 ppm non-condensable gases in air
O
il se
parator
W
i
th hermetic compressor
and automatic oil return
Mois
ture indicator
Sigh
t-glass type, sensit ive to 15
ppm minimum
Vacuu
m
pump
Two-s
t
age 0,07 - 0,127 m3 / min.
Fi
lt
er
Replaceable, w
i
th
moisture indicator
ChargeSele
ctable charge weight and automatic delivery
HosesD
e
dicated HFC 134A port connections
Charge pressu
reHe
ating element to increase pressure
UnitS
p
ecification
Re
fr
i
geran
tHFC 134
A
Compressor lubricantP
ol
yalkyleneglycol (PAG)
UnitS
p
ecification
Re
fr
i
geran
t ch
ar
ge we
ight675 g ±2 5 g
Compressor lubricant capacity160
- 200 ml

WARNING: NEVER USE A CFC 12 ANALYZ
ER OR NAKED FLAME TYPE.
Leak tests should be carried out with a UV spot lamp or an electronic analyzer which is dedicated to HFC 134A refrigerant.
Handling Lubricati
ng Oil
Av
oid breathing lubricant mist; it can cau
s
e irritation to the respiratory system.
Always use fresh oil from a sealed containe r and do not leave oil exposed to the atmosphere for any reason other than to fill
or empty a system. PAG oil is very hygr oscopic (absorbs water) and will rapidly become contaminated by atmospheric
moisture.

PAG oil is NOT compatible with previously used mineral based oi ls and must NEVER be mixed. Do not re-use oil when it has
been separated from refrigerant, following a re covery cycle. Dispose of used oil safely.
System Maintenance
Plug pipes an
d units immediatel
y after disconnection an d do not remove the plugs until immediately before making the
connection. Do not leave the system open to atmosphere.
The receiver drier must be renewed if the compressor has failed or if it is susp ected that debris may be present in the
system.
It is not always necessary to renew th e receiver drier if the correct procedur es have been followed. However, if a
component or part of the system is left dismantled for more than five minutes, it may be advisable to renew the receiver
drier. This guidance is based on UK average humidity levels; lo cations with lower humidity levels will be less critical to
moisture contamination. It must be stressed however th at there is not a safe period for work to be carried out in.
Do not use any replacement parts su pplied without transit plugs and seals - return them to the supplier.
Diagnostic equipment for pres sure, mass and volume should be calibrated regularly and certified by a third party
organization.
Use extreme care when handling and securi ng aluminum fittings; always use a backing spanner and take special care when
handling the evaporator.
Use only the correct or re commended tools for the job and apply the manufacturer's torque specifications.
Graph - High S
ide Pressure against Ambient Temperature