wheel LAMBORGHINI GALLARDO 2009 Workshop Manual
Page 846 of 1659
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Fig.7
A
B
C
Fig.8
'
'
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
C) ' L V D V V H P E O L Q J W K H S D U N L Q J E U D N H O H Y H U F D E O H V
3 U H O L P L Q D U \ R S H U D W L R Q V • Raise the vehicle on the car lift (000000).
• Disassemble the rear wheels (060103).
• ' L V D V V H P E O H W K H U H D U D Q G F H Q W U H À D W À R R U V (082503).
' L V D V V H P E O L Q J W K H F D E O H V 1. To disassemble the glove box ( A-Fig. 7), loosen 3 screws ( B-Fig. 7) or remove the drink holder.
2. Disconnect the cables ( C-Fig.7) from the parking brake lever.
3. Loosen the screws ( ' ) L J ) securing the parking brake cable fastening clamps to the chassis.
Page 848 of 1659
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Fig.1
A
Fig.2
D
B
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J D V V H P E O \ V H T X H Q F H V $ 3 D U N L Q J E U D N H D V V H P E O \ R Q W K H Z K H H O % 3 D U N L Q J E U D N H O H Y H U D V V H P E O \
C) $ V V H P E O L Q J W K H S D U N L Q J E U D N H O H Y H U F D E O H V
$ 3 D U N L Q J E U D N H D V V H P E O \ R Q W K H Z K H H O
The procedure is the same for both rear wheels.
1. Insert the parking brake cable ( A-Fig.1) and position the snap ring.
2. Position the pads on the calliper.
3 . Insert the calliper ( B-Fig.2) and pads ( C-Fig.2) on the disk together.
4 . Tighten the two bolts ( D-Fig.2) securing the calliper.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H D
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Fig.4
G
H
Fig.5
Fig.3
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F
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5. Position the spring ( ( ) L J ) in its housing.
6. Insert the two pins ( F-Fig.3) on the calliper.
7. Use a pair of pliers to attach the parking brake cable ( G-Fig.7).
Act on the screw ( H-Fig.4) to pre-load the automatic backlash device.
• Assemble the rear wheel .
• After reassembling all the parts, use the control lever a few times to activate the automatic backlash device and
if necessary, adjust the parking brake .
Page 852 of 1659
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Fig.9
F
G
(
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
3. Connect the cables ( ( ) L J ) to the parking brake lever.
4. Tighten 3 screws ( G-Fig.9 W R D V V H P E O H W K H J O R Y H E R [ F-Fig.9), or assemble the drink holder.
• $ V V H P E O H W K H U H D U D Q G F H Q W U H À D W À R R U V .
• Assemble the rear wheels .
Page 853 of 1659
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Fig.1 Fig.2
Carbon Ceramic
Standard
Standard
Carbon Ceramic
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% U D N H W H F K Q L F D O G D W D • Four ventilated disks, hydraulic, dual circuit with power brake, ABS and ESP system
• Front brakes ( Fig.1):
Disk diameter ( Standard): 365 mm
Disk diameter ( Carbon Ceramic): 380 mm
Disk thickness ( Standard): 34 mm
Disk thickness ( Carbon Ceramic): 38 mm
Calipers ( Standard): 8 pistons
Calipers ( Carbon Ceramic ): 6 pistons
• Rear brakes ( Fig.2):
Disk diameter ( Standard): 335 mm
Disk diameter ( Carbon Ceramic): 356 mm
Disk thickness ( Standard): 32 mm
Disk thickness ( Carbon Ceramic): 32 mm
Calipers ( Standard): 4 pistons
Calipers ( Carbon Ceramic ): 4 pistons
• Mechanical disk parking brake on rear wheels
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Fig.1
C
A
C
A
C
B
B
C
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
' L V D V V H P E O L Q J W K H E U D N H F D O L S H U 3 U H O L P L Q D U \ R S H U D W L R Q V •Put the car on a car lift (000000).
• Remove the wheel (060103).
' L V D V V H P E O L Q J W K H E U D N H F D O L S H U1. Disconnect the connector signalling that the pads are worn:
• front brake caliper: 1 connector lefth side ( A-Fig.1).
• rear brake caliper: 1 connector right side ( B-Fig.1).
2. Unscrew the banjo bolt ( C-Fig.1) that secures the hose to the caliper. Protect the pipe to prevent excessive
E U D N H À X L G O H D N V 8 V H D S D Q W R F R O O H F W W K H À X L G
3 D \ D W W H Q W L R Q W R E U D N H À X L G O H D N V U L V N R I S D L Q W F R U U R V L R Q
Standard Front Carbon Ceramic Front
Standard Rear Carbon Ceramic Rear
7 K H S U H V H Q W V H F W L R Q F R Q W D L Q V W K H I R O O R Z L Q J G L V D V V H P E O \ V H T X H Q F H V
A) T K H E U D N H F D O L S H U
B) % U D N H F D O O L S H U E O H H G Q R ] ] O H
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A
Fig.3
AA
A
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% ' L V D V V H P E O L Q J W K H E U D N H F D O O L S H U E O H H G Q R ] ] O H 3 U H O L P L Q D U \ R S H U D W L R Q V •Put the car on a car lift (000000).
• Remove the wheel (060103).
' L V D V V H P E O L Q J W K H E O H H G Q R ] ] O H 1. Unscrew and remove the nozzle ( A-Fig.3).
3 U H V W D U H D W W H Q ] L R Q H D O O H I X R U L X V F L W H G L O L T X L G R I U H Q L S H U L F R O R G L F R U U R V L R Q H G H O O D Y H U Q L F H Standard Rear Carbon Ceramic Rear
Standard Front Carbon Ceramic Front
Page 859 of 1659
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Fig.3
C
'
C
'
C
(
(
C
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/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
Standard Front Carbon Ceramic Front
Standard Rear Carbon Ceramic Rear3. Secure the hose to the caliper using the banjo bolt ( C-Fig.3) and insert new copper washers.
% R O W D W W D F K P H Q W W L J K W H Q L Q J W R U T X H F
4. Connect the connector signalling that the pads are worn:
• front brake caliper: 1 connector lefth side ( ' ) L J ).
• rear brake caliper: 1 connector right side ( ( ) L J ).
5. Bleed the brakes .
• Reassemble the wheel .
•
.
7 K H V H T X H Q F H I R U D V V H P E O L Q J W K H E U D N H F D O L S H U V L V W K H V D P H I R U E R W K W K H I U R Q W D Q G U H D U Z K H H O V
% O H H G W K H E U D N H F L U F X L W
% H Z D U H R I E U D N H À X L G O H D N V U L V N R I S D L Q W F R U U R V L R Q
Page 860 of 1659
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Fig.3
AA
AA
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
% $ V V H P E O L Q J W K H E U D N H F D O O L S H U E O H H G Q R ] ] O H 1. Position and screw on the nozzle ( A-Fig.3).
• Assemble the wheel .
% H Z D U H R I E U D N H À X L G O H D N V U L V N R I S D L Q W F R U U R V L R Q
Bleed the brake circuit . Standard Rear Carbon Ceramic Rear
Standard Front Carbon Ceramic Front
Page 869 of 1659
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Fig.1
B
B
A
A
® Automobili Lamborghini S.p.A. 7 K H L Q I R U P D W L R Q D Q G S U R F H G X U H V S X E O L V K H G E H O R Z D U H V W U L F W O \ F R Q ¿ G H Q W L D O D Q G H [ F O X V L Y H O \ I R U W K H / D P E R U J K L Q L ' H D O H U 1 H W Z R U N D Q G $ X W K R U L ] H G 6 H U Y L F H 3 R L Q W V $ O O F R S \ U L J K W V D U H S U R S H U W \ R I $ X W R P R E L O L
/ D P E R U J K L Q L 6 S $ E D V H G R Q F R S \ U L J K W O D Z $ O O R I W K H 3 ' ) F K D S W H U V L Q W K H : ( % Z R U N V K R S P D Q X D O V G H V F U L E H G E H O R Z D U H E D V H G R Q L Q I R U P D W L R Q D Y D L O D E O H D W W K H W L P H R I S X E O L F D W L R Q 7 K H F R P S D Q \ U H V H U Y H V
W K H U L J K W W R P D N H X S G D W H V D Q G P R G L ¿ F D W L R Q V 7 K H I R O O R Z L Q J D U H S U R K L E L W H G U H S U L Q W L Q J U H S U R G X F W L R Q I R U Z D U G L Q J W R X Q D X W K R U L ] H G S H R S O H D Q G R U W K L U G S D U W L H V D Q G W U D Q V O D W L R Q L Q F O X G L Q J S D U W L D O Z L W K R X W
Z U L W W H Q D X W K R U L ] D W L R Q I U R P $ X W R P R E L O L / D P E R U J K L Q L 6 S $
5 H S O D F L Q J W K H À X L G L Q W K H E U D N H F L U F X L W 3 U H O L P L Q D U \ R S H U D W L R Q V • 2 S H Q W K H I U R Q W O X J J D J H F R P S D U W P H Q W D Q G U H P R Y H W K H À D S A-Fig.1 W R D F F H V V W K H E U D N H À X L G U H V H U Y R L U
• 8 Q V F U H Z W K H U H V H U Y R L U F D S B-Fig.1
5 H S O D F L Q J W K H À X L G L Q W K H E U D N H F L U F X L W
Solution 1 • 8 V H D S Q H X P D W L F G H Y L F H W K D W S U H V V X U L ] H V W K H F L U F X L W D Q G N H H S V L W F R Q V W D Q W O \ I X O O
8 Q W L O Q H Z R L O E H J L Q V W R H [ L W F R Q W L Q X H W R E O H H G W K H V \ V W H P
7 K H À X L G U H S O D F H P H Q W S U R F H G X U H P X V W E H F D U U L H G R X W R Q H Y H U \ E U D N H F D O L S H U R Q W K H F D O L S H U ¶ V L Q W H U Q D O D Q G H [ W H U Q D O E O H H G Y D O Y H V
Solution 2 • 8 V H D V \ U L Q J H W R U H P R Y H W K H À X L G L Q V L G H W K H U H V H U Y R L U 5 H S O D F H Z L W K Q H Z R L O
• Bleed each wheel X Q W L O F O H D Q R L O V W D U W V W R H [ L W
7 K H À X L G U H S O D F H P H Q W S U R F H G X U H P X V W E H F D U U L H G R X W R Q H Y H U \ E U D N H F D O L S H U R Q W K H F D O L S H U ¶ V L Q W H U Q D O
D Q G H [ W H U Q D O E O H H G Y D O Y H V 5 L J K W K D Q G G U L Y H / H I W K D Q G G U L Y H