ABS LAND ROVER FRELANDER 2 2006 Owner's Manual

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DT C
Description Possible Cause Action
P2800-00 Trans mis s ion range sens or
B circui t (PRNDL i nput ) Incorrect adjus tment of t he
gear s elector lever cabl e Int ernal t rans mi ss i on cont rol
modul e (TCM) fault Check t hat t he gear sel ect or lever cable is
correctl y adjus ted.
For addit ional informati on, refer t o: Sel ect or Lever Cabl e Adjus t ment (307-05 Aut omati c
Transmis s ion/Trans axle External Cont rols ,
General Procedures ).
Refer to the warrant y pol icy and procedures
manual i f the TCM is s us pect
P2801-00
Trans mis s ion range sens or
B circui t range/performance Incorrect adjus tment of t he
gear s elector lever cabl e Int ernal t rans mi ss i on cont rol
modul e (TCM) fault P2805-00
Trans mis s ion range sens or
A/B correl at ion Incorrect adjus tment of t he
gear s elector lever cabl e Int ernal t rans mi ss i on cont rol
modul e (TCM) fault U0001-00
High s peed cont rol ler area
network (CAN)
communicat ion bus CAN circuit : open circuit CAN circuit : s hort circui t to
each ot her CAN circuit : s hort circui t to
power CAN cont rol module fail ure Carry out a compl ete vehicle read for DTCs
indicati ng a CAN or module fault . Rect ify as
neces sary. Refer t o t he warranty pol icy and
procedures manual if a module i s s uspect.
U0100-00 Los t communicati on wi th
ECM "A" CAN circuit : open circuit CAN circuit : s hort circui t to
each ot her CAN circuit : s hort circui t to
power CAN cont rol module fail ure Carry out a compl ete vehicle read for DTCs
indicati ng a CAN or module fault . Rect ify as
neces sary. Refer t o t he warranty pol icy and
procedures manual if a module i s s uspect.
U0121-00 Cont rol ler area net work
(CAN) t rans mi ss ion cont rol
module ( TCM)/ant i-lock
brake s yst em (ABS) circuit
malfunct ion no
communicat ion CAN circuit : open circuit CAN circuit : s hort circui t to
each ot her CAN circuit : s hort circui t to
power CAN cont rol module fail ure Carry out a compl ete vehicle read for DTCs
indicati ng a CAN or module fault . Rect ify as
neces sary. Refer t o t he warranty pol icy and
procedures manual if a module i s s uspect.
U0300-00 Int ernal cont rol module
s oft ware i ncompat ibil it y Incorrect cont rol ler area
net work (CAN) configurat ion
ID
- incorrect
hardware/s oft ware level Check t hat t he modules are correct for the
vehicl e and that t he correct level of software is
ins tall ed. Reconfi gure t he CAN s yst em us i ng the
approved di agnos ti c s ys t em.
U0401-00 Invali d data recei ved from
engi ne cont rol module
(ECM) Incorrect s ignal from t he ECM Carry out a compl ete vehicle read for DTCs
indicati ng a cont rol ler area net work (CAN) or
ECM faul t. Recti fy as necess ary. Refer t o t he
warrant y poli cy and procedures manual if t he
ECM is sus pect .
U0415-00 Invali d data recei ved from
the ant i-lock brake s ys tem
(ABS) control modul e The engine cont rol module
(ECM) has t he wrong code for
the i mmobil izer The ABS modul e (brake
control modul e (BCM)) has
the wrong code for the
immobi lizer Transmis si on cont rol module
(TCM) faul t Reprogramme the modules as neces sary. Refer
to the warranty pol icy and procedures manual if
a module i s s uspect.
U2100-00 Ini ti al confi gurati on not
compl ete Cont roll er area network
(CAN) circui t fault Init ial cent ral confi gurati on
has never been sent Check for ot her controll er area network (CAN)
DTCs or apparent ly unrel at ed cust omer
compl ai nts . Carry out a complet e vehi cl e DTC
read. Check t he CAN circui ts . Refer t o t he
el ect ri cal guides . Rect ify as neces s ary. Clear
the DTCs and t es t for normal operat ion. Check
correct cent ral car confi gurati on s oftware i s
ins tall ed. Reprogramme t he module as
neces sary.
U2101-00 Cont rol module
configurat ion i ncompat ible Cent ral car confi gurati on
parameter mi ss i ng or
corrupted Check correct central car configurat ion s oft ware
is i nst all ed. Reprogramme t he module as
neces sary.
U2023-00 Engi ne t orque s ignal Cont roll er area network
(CAN) circui t (between
engine cont rol module (ECM)
and trans mi ss i on cont rol
modul e (TCM)): open ci rcuit CAN circuit (between ECM
and TCM): s hort circui t CAN module fault Carry out a compl ete read for related DTCs .
Rect ify as neces s ary. Check t he CAN circui ts .
Refer to the el ect ri cal guides . Rect ify as
neces sary.
U2105-11 Swit ch pack s i gnal "A" Shi ft l ock s olenoid ci rcuit
fault : s hort ci rcuit t o ground Gear s elector module (GSM)
fault Check t he GSM and circui ts . Refer t o t he
el ect ri cal guides . Rect ify as neces s ary. Refer to
the warrant y pol icy and procedures manual if
the GSM is s us pect .

Page 195 of 3229

Publi s hed: 11-May-2011
Suspension System - General Information - Suspension System
Diagnosi s and Tes ti ng
Principles of Operation
For a detail ed descripti on of the sus pens i on sys t em, refer t o t he rel evant Des cript ion and Operat ion s ecti on in theworks hop manual . REFER to:
Front Sus pensi on (204-01 Front Sus pensi on, Des cri pti on and Operati on),Rear Sus pens ion (204-02 Rear Suspens ion, Descri pti on and Operat ion),Ride and Handli ng Opti mizati on (204-06 Ride and Handli ng Opti mizat ion, Descri pti on and Operat ion).
Inspection and Verification
1. Verify t he cus t omer concern.1.
2. Vis ually ins pect for obvious s igns of damage.2.
Visual InspectionMechanical
Damaged t iresW heel bearing(s)Loose or damaged front or rear s uspens ion component sLoose, damaged or mis s ing s us pens ion fas tener(s )Incorrect spring(s ) i ns t alledDamaged or s aggi ng spring(s )Damaged or leaking s hock abs orber(s )Damaged or leaking s t rut (s )W orn or damaged s us pensi on bushi ng(s )Loose, worn or damaged s t eering sys tem componentsDamaged axle component s
3. If an obvious cause for an obs erved or report ed concern is found, correct t he caus e (if pos s ible) beforeproceeding t o t he next s t ep.3.
4. If t he caus e is not vis ually evi dent , verify t he sympt om and refer t o t he Sympt om Chart.4.
Symptom Chart
SymptomPossible CauseAction
CrabbingIncorrect rear thrus t angleFront or rear s uspens ioncomponent sDrive axle damaged
CHECK t he rear toe adjust ment.REFER to: Speci fi cat ions (204-00 Suspens ion Syst em - GeneralInformat ion, Specificati ons) /Four-W heel Al ignment (204-00 Sus pens i on Sys t em - GeneralInformat ion, General Procedures ).INSPECT t he front and rear s us pensi on s yst ems . REPAIR orINSTALL new s us pens ion component s as neces s ary. INSTALL a newrear dri ve axl e/di fferenti al as necess ary
Drift/Pul lUnequal t ire pres s ureIncorrect wheel ali gnmentTiresUnevenl y loaded oroverloaded vehi cleDamaged s teeri ngcomponent sBrake drag
CHECK and ADJUST the t ire pres s ures . INSPECT t he ti re forexces si ve wear.REFER to: Speci fi cat ions (204-04 W heels and Ti res , Specificati ons ).CHECK and ADJUST the wheel ali gnment .REFER to: Four-W heel Al ignment (204-00 Sus pensi on Syst em -General Informat ion, General Procedures ).CHECK and ADJUST the t ire pres s ures . INSPECT t he ti re forexces si ve wear.REFER to: Speci fi cat ions (204-04 W heels and Ti res , Specificati ons ).NOTIFY the cus tomer of incorrect vehicle l oadi ng. CHECK thes teeri ng s ys t em.REFER to: St eering Sys tem (211-00 St eeri ng Sys t em - GeneralInformat ion, Diagnosi s and Test ing).CHECK t he brakes .REFER to: Brake Sys tem (206-00 Brake Syst em - GeneralInformat ion, Diagnosi s and Test ing).Front Bott omi ng orRidi ng LowCoil s pri ngsCHECK t he ri de hei ght. INSTALL new springs as neces s ary.REFER to: Spri ng (204-01 Front Sus pensi on, Removal andIns t al lat ion) /Rear Shock Absorber (204-02 Rear Sus pensi on, Removal andIns t al lat ion).
Incorrect Ti re W earIncorrect ti re press ure(rapid center rib or i nnerand outer edge wear)Exces s ive front or rear toe(rapid inner or out er edgewear)Exces s ive negat ive orposi ti ve camber (rapi dinner or out er edge wear)Tires out of bal ance (ti rescupped or dis hed)
CHECK and ADJUST the t ire pres s ure. INSPECT t he t ire forexces si ve wear.REFER to: Speci fi cat ions (204-04 W heels and Ti res , Specificati ons ).CHECK and ADJUST the wheel ali gnment .REFER to: Four-W heel Al ignment (204-00 Sus pensi on Syst em -General Informat ion, General Procedures ).BALANCE the wheels /ti res

Page 199 of 3229

Publi s hed: 11-May-2011
Front Suspension - Front Suspension
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Right Hand (RH) s pring and damper as sembl y
2-St abi lizer bar li nk
3-St abi lizer bar4-Left Hand (LH) spring and damper as sembl y
5-W heel knuckle
6-Hub and beari ng ass embl y7-Lower cont rol arm
8-Subframe
OVERVIEW
The front sus pensi on feat ures long t ravel McPherson st rut s t o opti mize on and off road performance.
The s uspens ion component s are mount ed on a subframe. The s ubframe is mount ed on 4 bus hes which have differi ngcompres si on rat es t o absorb lat eral and longit udi nal l oadi ng. Thi s provides a rigi d plat form for front s us pens ion corneringloads , front al impact abs orpt ion and al so provides a t owing poi nt for off-road recovery.
SPRING AND DAMPER

Page 202 of 3229

ItemPart NumberDescription
1-Clamp bol t2-W heel knuckle
3-Anti -l ock Brake Sys t em (ABS) wheel s peed sens or mount ing
4-Steering t ie-rod at tachment5-ABS wheel speed s ensor puls e ring
6-Seal
7-W heel bearing8-Hub
9-W heel s tud
10-Dis c s hiel d att achment11-Brake cali per at tachment
The cas t s t eel wheel knuckle provi des the at tachment for t he lower cont rol arm, spring and damper ass embl y, wheel huband bearing as s embly and t he s t eering t ie-rod.
The extended lower boss on the knuckl e provides for the at tachment of the s t eering gear t ie-rod ball joi nt. The ball joint isa t aper fit ti ng and is secured wit h a l ocknut. The t ie-rod all ows for t he adjus tment of t he front wheel t oe angle.
The upper s ecti on of the wheel knuckle has a locat ion hol e for t he damper body. The damper body s li des int o the hol e andlocates agains t an abutment . The rear face of t he hol e i s s pl it and al lows t he damper body t o be s ecured i n the wheelknuckle wit h a clamp bol t.
Mounti ng locat ions are provided for the brake cal iper and the brake dis c s hi eld. A hole in the t op face of t he wheel knuckl eprovides t he locati on for t he ABS wheel speed s ensor whi ch is s ecured wit h a bol t.
STABILIZER BAR

Page 223 of 3229

Publi s hed: 11-May-2011
Front Suspension - Front Shock Absorber
Removal and Inst all ati on
Removal
• W ARNINGS:
Ens ure t he s pri ng compress or Safe W orking Load (SW L) meets or exceeds the s pri ng rat ing quot ed in t heSpeci fcati ons s ecti on.
Al ways foll ow t he s pring compres s or manufact urer's i nst ructi ons.
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he road wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Remove t he s pring and damper as sembl y.
Refer t o: Shock Abs orber and Spring As s embly (204-01 FrontSus pens ion, Removal and Inst all at ion).
3.
Inst all t he s pring compres s or in a vis e.4.
Inst all t he s hock abs orber and spring as s embl y i n the springcompres s or.5.
6. W ARNING: Make sure t hat a new nut isi ns t alled.6.
Installation

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1.
W ARNINGS: Make s ure that a new nut is i ns t alled.
It i s imperat ive that the ti ming marks are
ali gned as s hown in i ll us t rat ion.
T orque: 80 Nm 1.
Releas e t he tens ion from t he spring and damper as sembl y and
remove from t he s pecial t ool .
2.
Remove t he s pring compres s or from a vi s e.
3.
Inst all t he s pring and damper as sembl y.
Refer t o: Shock Abs orber and Spring As s embly (204-01 Front
Sus pens ion, Removal and Inst all at ion).
4.
Inst all t he road wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
5.

Page 225 of 3229

Publi s hed: 11-May-2011
Front Suspension - Shock Absorber and Spring Assembly
Removal and Inst all ati on
Special T ool(s)
204-159Lever, W heel Knuckle
204-619G-Clamp
Removal
Remove t he plenum chamber panel.
Refer t o: Plenum Chamber (412-01 Cl imat e Control, Removal andInst all at ion).
1.
Releas e t he hood support s t rut s and s ecure the hood i nan upri ght pos it ion.2.
3. W ARNING: Make sure t o s upport the vehicle wit h axles tands .
Rais e and s upport t he vehi cl e.
3.
Remove t he wheel and t ire.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
4.

Page 228 of 3229

Publi s hed: 11-May-2011
Front Suspension - Spring
Removal and Inst all ati on
Removal
• W ARNINGS:
Ens ure t he s pri ng compress or Safe W orking Load (SW L) meets or exceeds the s pri ng rat ing quot ed in t heSpeci fcati ons s ecti on.
Al ways foll ow t he s pring compres s or manufact urer's i nst ructi ons.
1. W ARNING: Do not work on or under a vehi cle s upported onl yby a jack. Al ways support t he vehi cl e on s afet y s tands .
Rais e and s upport t he vehi cl e.
1.
Remove t he road wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal andInst all at ion).
2.
Remove t he s pring and damper as sembl y.
Refer t o: Shock Abs orber and Spring As s embly (204-01 FrontSus pens ion, Removal and Inst all at ion).
3.
Inst all t he s pring compres s or in a vis e.4.
Inst all t he s hock abs orber and spring as s embl y i n the springcompres s or.5.
6. W ARNING: Make sure t hat a new nut isi ns t alled.6.
Remove old spring from the spring compres s or.7.

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Installation
Inst all t he new s pri ng to the compres s or and compress suffi ci ent ly.
1. 2.
W ARNINGS: Make s ure that a new nut is i ns t alled.
It i s imperat ive that the ti ming marks are
ali gned as s hown in i ll us t rat ion.
T orque: 80 Nm 2.
Releas e t he tens ion from t he spring and damper as sembl y and
remove from t he s pecial t ool .
3.
Remove t he s pring compres s or from a vi s e.
4.
Inst all t he s pring and damper as sembl y.
Refer t o: Shock Abs orber and Spring As s embly (204-01 Front
Sus pens ion, Removal and Inst all at ion).
5.
Inst all t he road wheel.
Refer t o: W heel and Ti re (204-04 W heel s and Tires, Removal and
Inst all at ion).
6.

Page 231 of 3229

Publi s hed: 11-May-2011
Rear Suspension - Rear Suspension
Des cript ion and Operat ion
COMPONENT LOCATION
ItemPart NumberDescription1-Right Hand (RH) s pring and damper as sembl y
2-St abi lizer li nk
3-St abi lizer bar4-Left Hand (LH) spring and damper as sembl y
5-W heel knuckle
6-Hub7-Longi tudinal li nk
8-Rear trans vers e l ink
9-Front t rans verse li nk10-Subframe
OVERVIEW
The rear s uspens ion feat ures l ong travel McPhers on s truts t o opt imi ze on and off road performance.
The s uspens ion component s are mount ed on a subframe whi ch provides a rigid platform att ached to t he unders ide of t hevehi cl e body. The s ubframe i s mounted t o t he body on 4 bus hes which have differi ng compres si on rat es t o absorb lat eraland longit udinal loadi ng from cornering and braki ng.

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