engine Lexus IS300 2002 Pictorial Index / LEXUS 2002 IS300 SEDAN (OM9997X) Repair Manual

IN CASE OF AN EMERGENCY
203
SV04019

5Discharged battery 6Booster battery
JUMP STARTING PROCEDURE
1. If the booster battery is installed in another vehicle, make
sure the vehicles are not touching. Turn off all unnecessary
lights and accessories.2. If required, remove all the vent plugs from the booster
battery. Lay a cloth over the open vents on the booster battery.
(This
helps reduce the explosion hazard, personal injuries and
burns.)
If the booster battery is an extended maintenance interval
battery, it is not necessary to remove the vent plugs.
3. If the engine in the vehicle with the booster battery is not
running, start it and let it run for about 5 minutes. During jump
starting, run the engine at about 2000 rpm with the accelerator
pedal lightly depressed.
4. Locate positive (+) and negative (±) terminals of each
battery. Conn ect the jumper cables in the exact order (
1
2 3 4) shown in the illustration.
1 Connect a positive (red) jumper cable clamp to the
positive (+) terminal of the discharged battery.
2Connect the clamp at the other end of the positive (red)
cable to the positive (+) terminal of the booster battery.
3Connect a negative (black) cable clamp to the negative
(±) terminal of the booster battery.
4Connect the clamp at the other end of the negative (black)
cable to a solid, stationary, unpainted metallic point (such
as shown in the illustration) away from the battery. Do not
connect it to or near any part that moves when the engine
is cranked.

IN CASE OF AN EMERGENCY
204
CAUTION
When making the connections, to avoid serious injury,
do not lean over the battery or accidentally let the
jumper cables or clamps touch anything except the
correct battery terminals or the ground.
5. Start your engine in the normal way. After starting, run it at
about 2000 rpm for several minutes with the accelerator pedal
lightly depressed.
6. Carefully disconnect the cables in the exact reverse order:
the negative cable and then the positive cable.
7. Carefully di spose of the battery cover cloths which may now
contain sulfuric acid.
8. If removed, replace all the battery vent plugs.
If the cause of your battery discharging is not apparent (for
example, lights left on), you should have it checked.
IF YOUR VEHICLE OVERHEATS
If your engine coolant temperature gauge indicates
overheating, if you experience a loss of power, or if you
hear a loud knocking or pinging noise, the engine has
probably overheated.
When the engine overheats
Pull safely off the road, stop the vehicle and turn on your
emergency flashers. Put the transmission in ºPº and apply the
parking brake.
A: If steam is coming from your engine:
Turn off the engine. Leave the hood closed until there is no sign
of steam or coolant. Your engine could have been seriously
damaged already. Call your Lexus dealer for assistance.
CAUTION
To help avoid personal injury, keep the hood closed until
there is no steam. Escaping steam or coolant is sign of
very high pressure.

IN CASE OF AN EMERGENCY
205
B: If no steam is coming from your engine:
Leave the engine running and turn off the air conditioning.
Check the following.

Is the cooling fan operating?
 Is the coolant in the acceptable range?
 Is the engine drive belt O.K.?
CAUTION
When the engine is running, keep hands and clothing
away from the moving fan and engine drive belt.
 Do not attempt to remove the radiator cap when the
engine and radiator are hot. Serious injury could
result from scalding hot fluid and steam blown out
under pressure.
If the cooling fan is not operating or the coolant is not in the
acceptable range, turn off the engine and call your Lexus
dealer.
If both conditions are O.K., after the engine coolant
temperature has cooled to normal, continue driving your
vehicle.
If the engine coolant temperature does not cool down, or your
vehicle overheats again, have it checked as soon as possible
by your Lexus dealer.
IF YOU HAVE A FLAT TIRE
1. Reduce your speed gradually, keeping a straight line. Move
cautiously off the road to a safe place ± well away from the
traffic. A void stopping on the center divider of a highway. Park
on a level spot with firm ground.
2. Stop the engine and turn on your emergency flashers.
3. Firmly set the pa rking brake and put the transmission in ºPº.
4. Have everyone get out of the vehicle on the side away from
traffic.
5. Read the following instructions thoroughly.
CAUTION
When jacking, be sure to observe the following to
reduce the possibility of personal injury:
 Follow jacking instructions.
 Do not put any part of your body under a vehicle
supported by a jack. Personal injury may occur.
 Do not start or run the engine while your vehicle is
supported by the jack.

IN CASE OF AN EMERGENCY
218Towing in this manner may be done only on hard±surfaced
roads
for a short distance and at low speeds. Also, the wheels,
axles, drive train, steering and brakes must all be in good
condition.
CAUTION
Use extreme caution when towing the vehicle. Avoid
sudden starts or erratic driving maneuvers which would
place excessive stress on the emergency towing eyelet
and towing cable or chain. The eyelet and towing cable
or chain may break and cause serious injury or damage.
NOTICE
Use only a cable or chain specifically intended for use in towing vehicles. Securely fasten the cable or chainto the towing eyelet provided.
Before towing, release the parking brake and put the
transmission in ºNº. The ignition key must be in ºACCº (engine
off) or ºONº (engine running).
CAUTION
If the engine is not running, the power assist for the
brakes and steering will not work so steering and
braking will be much harder than usual.
IF YOU CANNOT SHIFT
AUTOMATIC TRANSMISSION SELECTOR LEVER
SV04012
If you cannot shift the selector lever, use the shift lock
button as follows:
1Turn the ignition key to ºLOCKº or ºACCº. Make sure the
parking brake is applied. Pry up the cover with a
flat±bladed screwdriver or equivalent.

IN CASE OF AN EMERGENCY
219
SV04013
2Insert your finger, the screwdriver or equivalent into the
hole to push down the shift lock override button. You can
shift the selector lever while pushing the button.
For your safety, keep the brake pedal depressed.
Be sure to have the system checked by your Lexus dealer as
soon as possible.
IF YOU LOSE YOUR KEYS OR LOCK YOURSELF OUT
You can purchase a new key at your Lexus dealer if you
can give them the key number and master key.
Even if you lose only one key, contact your Lexus dealer to
make a new key. If you lose all your master keys, you cannot
make new keys; the whole engine immobiliser system must be
replaced.
See the suggestion given in ºKeysº on page 8.
You can use the wireless remote control system with the new
key. Contact your Lexus dealer for detailed information.
If your keys are locked in the vehicle and you cannot get a
duplicate, many Lexus dealers can still open the door for you,
using their special tools. If you must break a window to get in,
we suggest breaking the smallest side window because it is the
least expensive to replace. Be extremely cautious to avoid
cuts from the glass.

MAINTENANCE
223
Where to go for service?
Lexus technicians are well±trained specialists and are kept up
to date with the latest service information through technical
bulletins, service tips, and in±dealership training programs.
They are well informed about the operation of all the systems
on your vehicle.
You can be confident that your Lexus dealer's service
department performs the best job to meet the maintenance
requirements of your vehicle.
Your copy of the repair order is proof that all required
maintenance has been performed for warranty coverage. And
if any problems should arise with your vehicle while under
warranty, your Lexus dealer will promptly take care of it. Again,
be sure to keep a copy of the repair order for any service
performed on your Lexus.
What about do±it±yourself maintenance?
Many of the maintenance items are easy to do yourself, if you
have a little mechanical ability and a few basic automotive
tools. Simple instructions for how to perform them are
presented in Section 6.
If you are a skilled do±it±yourself mechanic, the Lexus service
manuals are recommended. Please be aware that
do±it±yourself maintenance can affect your warranty
coverage. See ºOwner's Guideº, ºOwner's Manual
Supplementº or ºWarranty Bookletº for the details.
GENERAL MAINTENANCE
Listed below are the general maintenance items that should be
performed at the intervals specified. It is recommended that
any problem you notice be brought to the attention of your
Lexus dealer or qualified service shop for their advice.
CAUTION
Make these checks only where adequate ventilation can
be obtained if you run the engine.
Vehicle exterior
Items listed below should be performed from time to time,
unless otherwise specified.
Tire pressure
Check the pressure with a gauge every two weeks, or at least
once a month and adjust as shown on the tire pressure label.
See page 254 for additional information.
Tire surface
Check the tires carefully for cuts, damage or excessive wear.
See page 256 for additional information.
Wheel nuts
When checking the tires, make sure to check the nuts for
looseness. Tighten them if necessary.

MAINTENANCE
224Tire rotation
Rotate the tires according to the maintenance schedule. (For
scheduled maintenance information, please refer to the
ªOwner's Manual Supplementº or ªScheduled Maintenanceº.)
See page 255 for additional information.
Fluid leaks
Check under
neath for leaking fuel, oil, water or other fluid after
the vehicle has been parked for a while. If you smell fuel fumes
or notice any leak, have the cause found and corrected
immediately.
Doors and engine hood
Check that all doors, including trunk lid, operate smoothly and
all latches lock securely. Make sure the engine hood
secondary latch secures the hood when the primary latch is
released.
Vehicle interior
Items listed below should be checked regularly, e.g. while
performing periodic services, cleaning the vehicle, etc.
Lights
Make sure the headlight, stop lights, tail lights, turn signal
lights, and other lights are working. Check headlight aim.
Service reminder indicators and warning buzzers
Check that all service reminder indicators and warning
buzzers function properly. Steering wheel
Check that it has the specified free play. Be alert for changes
in steering condition, such as hard steering, excessive free
play or strange noise.
Seats
Check that all front seat controls such as seat adjusters,
seatback recliner, etc. operate smoothly. Ch
eck that the head
restraints move up and down smoothly and that the locks hold
securely in any latched position.
Seat belts
Check that the seat belt system such as buckles, retractors
and anchors operate properly and smoothly. Make sure the
belt webbing is not cut, frayed, worn or damaged.
Accelerator pedal
Check the pedal for smooth operation and uneven pedal ef fort
or catching.
Brake pedal
Check the pedal for smooth operation and the proper
clearance and free play. Check the brake booster function.
Brakes
At a safe place, check that the brakes do not pull to one side
when applied.
Parking brake
Check that the lever has the proper travel and that, on a safe
incline, your vehicle is held securely with only the parking
brake applied.

MAINTENANCE
225
Automatic transmission ºParkº mechanism
On a safe incline, check that your vehicle is held securely with
the selector lever in ºPº position and all brakes released.
Engine compartment
Items listed below should be checked from time to time,
e.g. each time when refueling.
Washer fluid
Make
sure there is sufficient fluid in the tank. See page 274 for
additional information.
Engine coolant level
Make sure the coolant level is between the Upper and Lower
lines on the see±through reservoir when the engine is cold.
See page 245 for additional information.
Battery
Your Lexus has a maintenance free battery. You do not have
to add distilled water. For longer life of the battery, however,
see page 268 for additional information.
Brake fluid level
Make sure the brake fluid level is correct. See page 252 for
additional information.
Engine oil level
Check the level on the dipstick with the engine turned off and
the vehicle parked on a level spot. See page 242 for additional
information. Power steering fluid level
Check the level on the dipstick. The level should be in the
ºHOTº or ºCOLDº range depending on the fluid temperature.
See page 253 for additional information.
Exhaust system
If you notice any change in the sound of the exhaust or smell
exhaust fumes, have the cause located and corrected
immediately. (See ªEngine exhaust cautionsº on page 165 in
Section 3±1.)

MAINTENANCE
226
DOES YOUR VEHICLE NEEDREPAIRING?
Be on the alert for changes in performance and sounds, and
visual tip±offs that indicate service is needed. Some important
clues are:

Engine missing, stumbling, or pinging

Appreciable loss of power

Strange engine noises

A fluid leak under the vehicle (however, water dripping from
the air conditioning after use is normal.)

Change in exhaust sound (This may indicate a dangerous
carbon monoxide leak. Drive with the windows open and
have the exhaust system checked immediately.)

Flat±looking tires, excessive tire squeal when cornering,
uneven tire wear

Vehicle pulls to one side when driving straight on a level
road

Strange noises related to suspension movement

Loss of brake effectiveness, spongy feeling brake pedal,
pedal almost touches floors, vehicle pulls to one side when
braking

Engine coolant temperature continually higher than normal
If you notice any of these clues, take your vehicle to your Lexus
dealer as soon as possible. It probably needs adjustment or
repair.
CAUTION
Do not continue driving with the vehicle unchecked. It
could result in serious vehicle damage and possibly
personal injury.

SECTION 6 ± 1
227
SERVICE PROCEDURES AND
SPECIFICATIONS
Introduction
Vehicle identification228
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. Engine com
partment overview
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 229
Do±it±yourself service precautions 230
. . . . . . . . . . . . . . . . . . . . . . . . .
Parts and tools 231
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
Positioning the jack 233
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.