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The scheduled maintenance items listed inscheduled maintenance
informationare essential to the life and performance of your vehicle
and to its emissions system.
If other than Ford, Motorcraftor Ford-authorized parts are used for
maintenance replacements or for service of components affecting
emission control, such non-Ford parts should be equivalent to genuine
Ford Motor Company parts in performance and durability.
WARNING:Do not park, idle, or drive your vehicle in dry grass
or other dry ground cover. The emission system heats up the
engine compartment and exhaust system, which can start a fire.
Illumination of the service engine soon
indicator, charging system
warning light or the temperature warning light, fluid leaks, strange odors,
smoke or loss of engine power could indicate that the emission control
system is not working properly.
An improperly operating or damaged exhaust system may allow exhaust
to enter the vehicle. Have a damaged or improperly operating exhaust
system inspected and repaired immediately.
WARNING:Exhaust leaks may result in entry of harmful and
potentially lethal fumes into the passenger compartment.
Do not make any unauthorized changes to your vehicle or engine. By
law, vehicle owners and anyone who manufactures, repairs, services,
sells, leases, trades vehicles, or supervises a fleet of vehicles are not
permitted to intentionally remove an emission control device or prevent
it from working. Information about your vehicle’s emission system is on
the Vehicle Emission Control Information Decal located on or near the
engine. This decal also lists engine displacement.
Please consult yourWarranty Guide/Customer Information Guidefor
complete emission warranty information.
On board diagnostics (OBD-II)
Your vehicle is equipped with a computer that monitors the engine’s
emission control system. This system is commonly known as the On
Board Diagnostics System (OBD-II). The OBD-II system protects the
environment by ensuring that your vehicle continues to meet
government emission standards. The OBD-II system also assists your
authorized dealer in properly servicing your vehicle. When the service
engine soon
indicator illuminates, the OBD-II system has detected
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4. Check the fluid level in the
reservoir. It should be between the
MIN and MAX lines. Do not add
fluid if the level is in this range.
5. If the fluid is low, add fluid in small amounts, continuously checking
the level until it reaches the range between the MIN and MAX lines. Be
sure to put the cap back on the reservoir. Refer toMaintenance
product specifications and capacitiesin this chapter for the proper
fluid type.
BRAKE FLUID
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the MAX line that
do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your authorized dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid (if equipped)
Refer to yourscheduled maintenance informationfor scheduled
intervals for fluid checks and changes. Your transmission does not
consume fluid. However, the fluid level should be checked if the
transmission is not working properly, i.e., if the transmission slips or
shifts slowly or if you notice some sign of fluid leakage.
Automatic transmission fluid expands when warmed. To obtain an
accurate fluid check, drive the vehicle until it is at normal operating
temperature (approximately 20 miles [30 km]). If your vehicle has been
operated for an extended period at high speeds, in city traffic during hot
weather or pulling a trailer, the vehicle should be turned off for about
30 minutes to allow fluid to cool before checking.
DONOTOVERFILLPOWERSTEERINGFLUID
MAX
MIN
MAX
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AIR FILTER
Refer toscheduled maintenance informationfor the appropriate
intervals for changing the air filter element.
When changing the air filter element, use only the air filter element
listed. Refer toMotorcraftpart numbersin this chapter.
WARNING:To reduce the risk of vehicle damage and/or
personal burn injuries do not start your engine with the air
cleaner removed and do not remove it while the engine is running.
Changing the air filter element
1. Release the clamps that secure the air filter housing cover.
2. Carefully separate the two halves of the air filter housing.
3. Remove the air filter element from the air filter housing.
4. Wipe the air filter housing and cover clean to remove any dirt or
debris and to ensure good sealing.
5. Install a new air filter element. Be
careful not to crimp the filter
element edges between the air filter
housing and cover. This could cause
filter damage and allow unfiltered
air to enter the engine if not
properly seated.
6. Replace the air filter housing cover and secure the clamps.
7. Replace the air inlet tube and secure the clamp.
Note:Be sure the hinge features of the air filter cover to the air filter
housing are fully engaged when reassembling the air filter assembly.
Note:Failure to use the correct air filter element may result in severe
engine damage. The customer warranty may be void for any damage to
the engine if the correct air filter element is not used.
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TRANSMISSION
The police vehicle has a unique high-performance powertrain including
transmission and an aluminum driveshaft, which is designed for
maximum vehicle performance. Due to the nature of this powertrain,
some powertrain noise may be present.
Driving in the overdrive cancel mode for prolonged periods at high speeds
will deteriorate performance and may cause extensive engine damage.
Crown Victoria police vehicles are designed to operate in the
(Overdrive) gear selector position while in pursuit. Optimum performance
will be obtained in
(Overdrive). Operation in the overdrive cancel
mode should only be used in situations noted in this publication.
WARNING:Under no circumstances should the aluminum
driveshaft be replaced with a steel driveshaft. Doing so will
adversely affect vehicle operation which could lead to personal injury.
POWERTRAIN OVERSPEED PROTECTION
The powertrain control module (PCM) includes logic to electronically
prevent powertrain overspeed in any transmission selector position.
IDLE METER
Your vehicle may be equipped with an idle meter to indicate how much
time the vehicle is idling in P (Park) or N (Neutral). The meter is
incorporated with the vehicle odometer. Pressing the odometer-reset
button once will display the trip odometer (miles followed by aTfor
trip odometer). Pressing the odometer-reset button a second time will
display the idle meter (hours followed by anhfor hours). The idle
meter only accumulates time when the vehicle is in P (Park) or N
(Neutral). Displayed time is cumulative for the vehicle. It cannot be reset
to zero.
Police/Fleet vehicles often experience long periods of idling, during
which engine oil will continue to break down but mileage is not
accumulated on the odometer.
To assist fleet managers in maintaining proper oil change intervals, the
idle meter will help determine when an oil change is required. For every
hour that the vehicle idles, it has accumulated the equivalent of
approximately 33 miles (53 km) of driving. Using the combination of the
vehicle odometer and idle meter allows the fleet manager to better
determine when the oil needs to be changed.
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Taxi
Pin Function Gauge Color
1 Not used — —
2 Vehicle speed signal 20 Gray/Black
3 Battery saver 18 Light green/Orange
4 50A Battery 10 Light green
5 Not used — —
6 50A Battery 10 Tan/Yellow
7 20A Run/Acc 12 White/Pink
8 10A Run/Acc 14 Light Blue/White
9 50A Battery 10 Yellow
10 Not used — —
11 50A Battery 10 Red/White
12 10A Run/Acc 14 Gray/White
The mating connector is provided on the end of the power distribution
connector. The vehicle modifier can either purchase pins for the mating
connector and install them on the wires before they are inserted into the
connector, thereby avoiding any splicing, or purchase an optional power
pigtail for the interface. The power pigtail (P/N 14A411) plugs into the
power distribution connector and provides blunt cut wires ready for
splicing by the vehicle modifier.
See thePolice Interceptor Modifier Guidefor more details.
Rear power point - police
The rear power point is a battery access port for police auxiliary equipment
mounted in the trunk. It is capable of supplying 80 amps of battery power.
The front power distribution box (PDB) contains two 50 amp fuses, which
protects the power point. Battery access is via two studs contained in an
enclosure, mounted in the trunk, on the right side fender support. The
terminal with the red wires is the battery positive, and the terminal with
the black wire is the ground. Remove both fuses in the front PDB before
removing the cover to the rear power point. Ensure load devices can be
turned off, and are switched off when reinserting fuses.
WARNING:Under no circumstance should the rear power point
cover be removed without first pulling the two fuses in the front
power distribution box. Removing cover without pulling fuses could
result in an electrical hazard, and result in personal injury. Shut off
load devices before inserting fuses.
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If after repeating the procedure and two short beeps are heard when the
ignition is turned to off, seek assistance from your authorized dealer.
Brakes - police
The police vehicle is equipped with heavy-duty front disc brake pads to
meet the varying demands of different police service for fade resistance
and other performance requirements.
The police vehicle has standard anti-lock brakes and may be equipped
with traction control.
Brake fluid maintenance
Police pursuits involving hard braking result in very high temperatures in
the brake system, including the brake fluid. Over time, repeated
exposure to high brake temperatures can degrade brake fluid, potentially
reducing its boiling point. A lower boiling point could cause long brake
pedal travel and a loss of braking confidence during subsequent pursuit
driving. Ford recommends that police fleets replace the brake fluid at
every brake pad service interval. Brake fluid may be replaced more
frequently on vehicles involved in frequent high-speed pursuits with
heavy brake usage.
INTERIOR
Heavy-duty seats - police
The front seat assemblies, including the seat adjustment mechanisms and
supports, are ruggedly designed and ensure working comfort. An
anti-stab plate is integrated into the seat back to reduce the risk of
officer injury. An adjustable power lumbar system is standard on the
driver’s seat.
Seat belt extenders
Some police departments have begun employing the use of seat belt
extenders to make the practice of buckling and unbuckling seat belts
easier for officers wearing hip mounted radios, side arms, etc.
Seat belt extenders should never be worn when the lap strap will not
adjust snugly on the hips and/or when the intersection of the lap belt
and shoulder belt straps (measured along the lap strap) is less than six
(6) inches (15 cm) from an imaginary center line of the occupant’s body.
WARNING:Do not use extensions to change the fit of the
shoulder belt across the torso.
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Aftermarket equipment installation
Ford has developed aPolice Interceptor Modifier Guideto assist the
vehicle modifier in safely installing police equipment into the vehicle.
The guide provides detailed information on the location of key vehicle
components that must be untouched and warnings for other areas where
caution must be exercised. The Modifier Guide is available for
downloading, free of charge, from www.fleet.ford.com.
When installing aftermarket equipment, avoid using fasteners that are too
long for the application or are in an area which might damage vehicle
components, including wiring, brake lines, fuel tank and lines, powertrain
components, exhaust system and suspension.
Also, do not make electrical connections to vehicle electrical systems not
specifically designed for aftermarket equipment installations. Refer to the
“Wiring Diagram Manual” for electrical system information.
Do not install any components into the powertrain control module
(PCM) or PCM harness. Connecting into this system may affect engine
and transmission operation.
As an example: connection of aftermarket electrical equipment into the
brake light circuit or any other circuit which is connected to the PCM,
anti-lock brake computer, airbag system or any other vehicle system
which will cause vehicle malfunction.
WARNING:Contact during a crash with aftermarket equipment
in a vehicle can result in a personal injury.
WARNING:Installation of prisoner barriers may increase the
risk of injury to front seat occupants if the vehicle is impacted
from the rear at high speeds. This risk should be balanced, by the law
enforcement agency, against the risk of injury to the Officer associated
with prisoner transport.
Trunk Pack™ and trunk loading
WARNING:Ford recommends that police equipment be both
secured and laterally aligned. Hard, stiff or sharp objects,
especially when not secured or properly located, pose a risk to the fuel
tank and back seat occupants in the event of a high speed rear impact.
After-market organizers that do not adequately deform in rear-impacts
can themselves become injury-producing objects. When locating,
securing and mounting police equipment, please review theTrunk
Equipment Mounting Guide,available on the www.cvpi.com website,
which provides recommended fastener mounting types and locations.
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WARNING:Following the trunk packing considerations, also on
the www.fleet.ford.com website, is the most meaningful method
of reducing risk. If your department practice is inconsistent with the
Trunk Packing Considerations, then Ford suggests that you consider
purchasing an optional drop-in Trunk Pack™ to further reduce the risk
of injury resulting from police equipment pushing forward into the
back seat and/or fuel tank in the event of a high-speed rear impact.
The Trunk Pack™ provides more flexibility to officers transporting
police equipment than the trunk packing considerations.
To improve trunk packing by police agencies, Ford has made the
following items available:
•Trunk Pack™ – a drop-in box with a tough plastic shell made of high
density Polyethylene (HDPE). It both aligns police equipment laterally
in the trunk and utilizes a puncture resistant lining on the forward
side of the box to reduce the risk of police equipment penetrating into
the fuel tank and/or back seat in high-speed rear impacts.
•Trunk Equipment Mounting Guide – an outline pattern with
recommended fastener mounting locations in the trunk. The guide can
be found in thePolice Interceptor Modifier Guideand on the
Internet at www.fleet.ford.com.
•Trunk packing considerations – the following guidelines are offered to
reduce the risk of unique police equipment items pushing through the
fuel tank and/or back seat (see our www.fleet.ford.com website for
more details).
Trunk Packing Considerations
A slogan has been developed to increase police agency awareness of the
importance of trunk packing.
’LOAD SAFE’
L-Lateral S-Soft
O-Orientation A-and
A-and F-Fixed
D-Direction E-Equipment
Equipment categories and placement
It is recognized that a wide variety of equipment is carried in the trunks
of police vehicles as noted above. This section addresses the inherent
risks of various types of equipment in the event of a high-speed rear
impact.
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This information is divided into three categories:
•Carrying not recommended
•Carry with caution
•Low risk items
WARNING: Carrying not recommended – The following
items have been observed in police vehicles and should
not be transported in a vehicle trunk– containers with gasoline,
loose ammunition, loose flares, loose fire extinguisher(s), loose 4-point
lug wrench, loose crowbars, loose axes and other loose equipment with
potential puncture capability in high speed rear end collisions.
Carry with caution –These items will require special packing or
mounting consideration and possibly use of the Trunk Pack™ as an
additional level of safety. Examples include (with proposed orientation):
fire extinguisher (fixed), lug wrench 4–point (fixed - vertical), rolotape
measuring wheel (fixed - vertical), safety flares (lateral orientation – in a
container), stop stick (lateral - mount on deck lid inner panel), shovel
(lateral - place at rear of trunk), shotgun and rifle (lateral - store in
case), baton (lateral - place at rear of trunk), ammunition (container).
Flares should be placed in a protective storage container (preferably soft
sided plastic). Flares with spikes attached should be laterally oriented in
the trunk area.
1.Spare tire special considerations –The safest location for the
spare tire, jack and lug wrench is the production location on the forward
package shelf above the rear axle. If unable to mount there, the next
safest location for the spare tire is mounted vertically inside the Trunk
Pack™ using the J-bolt attachment device provided with the Trunk
Pack™. The jack and lug wrench should be stored in the rearward
compartment of the Trunk Pack™.
2.Electronic Equipment –The safest location for the electronic
equipment is on the trunk forward package shelf. Some equipment can
be mounted in the side shelf areas, but it must not protrude into the fuel
tank area in a crash (noted in Trunk Equipment Mounting Guide). The
optional Complete Police Prep Package is available to facilitate packaging
of electronic components with a sliding tray for the forward package
shelf and side compartments in the right and left shelf area. All
equipment should be located and mounted using theTrunk Equipment
Mounting Guidefor proper positioning of fasteners. This guide can be
accessed on the www.fleet.ford.com website. The sliding tray can also be
used, depending on size, to properly store parts with rigid and sharp
edges.
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Ballistic door panels (if equipped)
Your vehicle may be equipped with ballistic door panels on one or both
of the front doors. Doors equipped with a ballistic panel are marked with
a sticker on the interior door trim panel above the door handle indicating
BALLISTIC PANEL.Otherwise, doors with ballistic panels are visually
indistinguishable from standard doors. The ballistic panels are designed
to act as a shield for the officer at the scene of an altercation.
The door panels meet National Institute of Justice (NIJ) Level III-A
protection requirements. NIJ is the research, development, and
evaluation agency within the U. S. Department of Justice. The panels
have been tested and certified by a NIJ approved ballistic testing
laboratory, in accordance with the methodology included in NIJ Standard
0108.01 and Los Angeles Police Department (LAPD) Standard MTD
05-01E.
Manufactured by combining ballistic grade ceramic and DuPont™
KEVLAR, this composite ballistic door panel has been extensively
tested with the rounds called out in the above-referenced specifications.
Note:DuPont™ and KEVLARare trademarks or registered trademarks
of DuPont™ or its affiliates.
The panels have been subjected to standard Ford Motor Company
vehicle testing, including long-term durability, key life, and crash testing.
Important:In the interest of officer safety, detailed panel performance
specifications are not shown here. The specifications can be dangerous in
the hands of criminals. Contact 1-800-34-FLEET for panel performance
specifications.
WARNING:As with body armor, protection provided by the
ballistic panel is limited. Certain rounds or combinations of
rounds may penetrate the panel and cause serious injury or death.
Use of ballistic door panels
It is critical that officers understand where the panel is located inside the
door in order to achieve optimal ballistic protection.
The door panels are designed to provide a shield for the officer at the
scene of an altercation. Any protection afforded the officer while
patrolling inside the vehicle is incidental.
The ballistic ceramic faces the outside of the door.It is imperative
that the officer using the panel as a ballistic shield has the
exterior of the door facing the threat. In other words, the officer
should be positioned behind the interior portion of the door for
ballistic protection.
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