MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 57: Installing O
-Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
WATER HOSE AND WATER PIPE REMOVAL AND INSTALLATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 58: Removing/Installing Water Hose And Water Pipe Components

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REMOVAL SERVICE POINT << A >> RADIATOR UPPER HOSE DISCONNECTION After making mating marks on the radiator hose and hose clamp, disconnect the
radiator hose.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 59: Disconnecting Radiator Upper Hose

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
INSTALLATION SERVICE POINTS > >A<< O-RING INSTALLATION Insert the O-ring to the water pipe, and coat the outer portion of the O-ring with
water or en
gine coolant.
CAUTION: Do not allow engine oil or other grease to adhere to
the O-ring

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 60: Installing O
-Ring

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
> >B<< ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION Apply the specified sealant to the thread of the engine coolant temperature sensor,
and then tighten it to the specified torque.
Specified Sealant:3M(tm) AAD part number 8371 or equivalent
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 61: Installing Engine Coolant Temperature Sensor

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> >C<< RADIATOR UPPER HOSE CONNECTION 1. Insert each hose as far as the projection of the water outlet fitting.
2. Align the mating marks on the radiator hose and hose clamp, and then connect
the radiator hose.
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 62: Connecting Radiator Upper Hose

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INSPECTION Water Pipe and Hose Check Check the water pipe and hose for cracks, damage and clogs. Replace them if
necessary. SPECIFICATIONS FASTENER TIGHTENING SPECIFICATION
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 63: Fastener Tightening Specification Table

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SERVICE SPECIFICATION Fig. 64: Service Specification Table

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CAPACITIES
2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

Fig. 65: Capacities Table

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SEALANT Fig. 66: Sealant Table

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y of MITSUBISHI MOTOR SALES OF AMERICA
.

2004 Mitsubishi Endeavor Limited 2004 ENGINE Engine Cooling - Endeavor

2004 STARTING & CHARGING SYSTEMS
Generators & Regulators - Endeavor
DESCRIPTION The charging system charges the battery with the generator output to keep the
battery charged at a constant level during varying electrical load. OPERATION Rotation of the excited field coil generates AC voltage in the stator. This alternating
current is rectified through diodes to DC voltage having a waveform. The average
output voltage fluctuates slightly with the generator load condition.
When the ignition switch is turned on, current flows in the field coil and initial
excitation of the field coil occurs. When the stator coil begins to generate power
after the engine is started, the field coil is excited by the output current of the stator
coil. The generator output voltage rises as the field current increases and it falls as
the field current decreases. When the battery positive voltage (generator S terminal
voltage) reaches a regulated voltage of approximately 14.4V, the field current is cut
off. When the battery positive voltage drops below the regulated voltage, the
voltage regulator regulates the output voltage to a constant level by controlling the
field current. In addition, when the field current is constant, the generator output
volta
ge rises as the en
gine s
peed increases. See Fig. 1
or Fig. 2
.
NOTE: See appropriate SELF DIAGNOSTICS article in ENGINE
PERFORMANCE to properly diagnose charging system.
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor


2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor

Fig. 1: Charging System Circuit Diagram (Up To December 2003)

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 2: Charging System Circuit Diagram (From January 2004)

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ADJUSTMENTS BELT TENSION
2004 Mitsubishi Endeavor Limited
2004 STARTING & CHARGING SYSTEMS Generators & Regulators - Endeavor