MITSUBISHI ENDEAVOR 2004 Service Repair Manual

Fig. 72: Bearing Division Turning Torque Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Place special tool MB991365 in the side bearing seat of the differential carrier,
and then select a drive pinion rear shim of a thickness which corresponds to the
gap between the special tools.
NOTE: When selecting the drive pinion rear shims, keep the
number of shims to a minimum.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 73: Placing Special Tool MB991365 In Side Bearing Seat Of Differential Carrier

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Fit the selected drive pinion rear shim(s) to the drive pinion, and press-fit the
drive
pinion rear bearin
g inner race b
y usin
g special tool MB990728.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 74: Fitting Drive Pinion Rear Bearing Inner Race

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
>>E<<DRIVE PINION TURNING TORQUE ADJUSTMENT/OIL SEAL INSTALLATION Adjust the drive pinion turning torque by the following procedures:
1. Insert the drive pinion into the differential carrier, and then install the
following parts in sequence from the carrier rear side: drive pinion spacer,
drive pinion front shim, drive pinion front bearing inner race and companion
flange.
2. Tighten the companion flange self-locking nut to the specified torque while
holdin
g the com
panion flan
ge with s
pecial tool MB990850.
NOTE: Do not install the oil seal.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Tightening torque: 186 +/- 29 N.m (137 +/- 21 f
t-lb)
Fig. 75: Tightening Companion Flange Self Locking Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
3. Use special tools MB990685 and MB990326 to measure the drive pinion
turning torque (without the drive pinion oil seal).
Standard value:
CAUTION: There should be no gear oil adhered to the
bearing.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 76: Measuring Drive Pinion Turning Torque

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
Fig. 77: Bearing Division Turning Torque Table
Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
4. If the drive pinion turning torque is not within the standard value, adjust the
turnin
g tor
que b
y re
placin
g the drive
pinion front shim
(s) or the drive
pinion

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

spacer.
Fig. 78: Identifying Height

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
NOTE: When selecting the drive pinion front shims, if the
number of shims is large, reduce the number of shims
to a minimum by selecting the drive pinion spacers.
Select the drive pinion spacer from the following two
types.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 79: Identifying Colour Table

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
5. Remove the companion flange and drive pinion again. Then insert the drive
pinion front bearing inner race into the differential carrier. Use special tool
MB990727 to pres
s-fit the drive pinion oil seal.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 80: Inserting Drive Pinion Front Bearing Inner Race

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
6. Install the drive pinion assembly and companion flange with the mating marks
properly aligned. Tighten the companion flange self-locking nut to the
specified torque while holding the companion flange with special tool
MB990850.
Tightening torque: 186 +/- 29 N.m (137 +/- 21 ft-lb)

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 81: Tightening Companion Flange Self Locking Nut

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.
7. Use special tools MB990685 and MB990326 to measure the drive pinion
turning torque (with drive pinion oil seal) to verify that the drive pinion turning
torque complies with the standard value.
Standard value:

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor

Fig. 82: Measuring Drive Pinion Turning Torque

Courtesy of MITSUBISHI MOTOR SALES OF AMERICA.

2004 Mitsubishi Endeavor LS
2004 SUSPENSION Rear Axle < AWD > - Endeavor