MITSUBISHI GALANT 2004 Workshop Manual

" 




'()*)+,






#
" 







 



'?4)-'7
8'/)50
++0>
$$)D71->0+1;=7<-=
/5,15-0=155,7







" 






 ??5410915519<8-=<;,-./-,</5=<=+,</50,155/?1-6=+,-
/-0,7=
-'-'3+(50
5,7
+*2),*250052)+,
8'-52)+,

/9/-.,5=,9<@151-6-0=1551=/<-,;,7=<!&
AC205520
6
ENGINE OIL
1
2
34 5
6
N
8.5 ± 0.5 N·m
76 ± 4 in-lb
AB

 








((''%



((''&
 
(('' 

!K
((''#



 

 
%+,2),4'7&

" 




'()*)+,







% 0/-.0?,3/15=<<5$$)=1?=+,</50,15/-=<=+,;7<-=
310,


" 
 
G
" 




G
" 
 "



<?7,@,-==+,371->0+1;=?855,49<8-=/-.:<5=;7<95<<0,-/-.
6,.7,10,<735,1-=+,371->0+1;==+,371->0+1;=0?13,7=+,
371->0+1;=0,-0/-.:516,1-6=+,371->0+1;=1==+,0+<A-?<0/

=/<-0








ACX00363ABOIL SEAL MD998717CRANKSHAFT
MD998717
ACX01536
AB
CRANKSHAFTCRANKSHAFT
SPACER CRANKSHAFT
SENSING BLADE
CRANKSHAFT
SPROCKET
SHADED PART : DEGREASECLEANING
-'-'3+(50
5,7
+*2),*250052)+,
8'-52)+,

71-0125,00,9:54,9<@151-6-0=1551=/<-,;,7=<

%&
71-0125,'!!(
%&&$#
AC306784
ENGINE OIL
1
2
3
74 ± 1 N·m
55 ± 1 ft-lb
N
AB
44

 

''(((('' 



%
 

& 

(('' 

 

 
%+,2),4'7&

" 




'()*)+,







'?4)-'7
8'/)50
++0*>
•$$))D71->0+1;=,17
/5,15-0=155,7•$$))D54A+,,5=<??,7











0,0?,3/15=<<5$$))=<0,387,=+,67/@,?51=,1-6
7,9<@,=+,67/@,?51=,:<5=0








" 






 ??5410915519<8-=<;,-./-,</5=<=+,,-=/7,
3/7389;,7,-3,<;=+,</50,155/?
% 0,0?,3/15=<<5$$))=<=1?/-=+,</50,15100+<A-/-
=+,/5580=71=/<-








0,0?,3/15=<<5$$))/-=+,019,A1410687/-.7,9<@15
=</-0=155=+,67/@,?51=,:<5=0
AC306686MD998781AB
ACX00356
AB
MD998718
AC306686MD998781AB




"

'()*)+,






!



"




-'-'3+(50
5,7
+*2),*250052)+,
8'-52)+,
•-=1>,1-/;<56,9<@151-6-0=1551=/<-,;,7=<

!-=1>,1-/;<56
!#
•2+180=1-/;<56,9<@151-6-0=1551=/<-,;,7=<

!2+180=1-/;<56
!% 
•
/9/-.,5=,9<@151-6-0=1551=/<-,;,7=<!&
•
+,79<0=1=<80/-.,9<@151-6-0=1551=/<-,;,7=<

 1=,7<0,1-61=,7/?, %)
•,-,71=<7,9<@151-6-0=1551=/<-,;,7=<
#
,-,71=<700,9:54#!
AC306788
<COLD ENGINE>
108 ± 5 N·m
80 ± 3 ft-lb
108 ± 5 N·m
80 ± 3 ft-lb
(ENGINE OIL)
<COLD ENGINE>
108 ± 5 N·m
80 ± 3 ft-lb
108 ± 5 N·m
80 ± 3 ft-lb
(ENGINE OIL)
3.5 ± 0.5 N·m
31 ± 4 in-lb 10 ± 2 N·m
89 ± 17 in-lb
10 ± 2 N·m
89 ± 17 in-lb
3.5 ± 0.5 N·m
31 ± 4 in-lb
22 ± 4 N·m
16 ± 3 ft-lb
88 ± 10 N·m
65 ± 7 ft-lb 41 ± 8 N·m
30 ± 6 ft-lb
14 ± 1 N·m
120 ± 13 in-lb
1
2
345
67
8
9
10
11 1213
14 1516 17
1819
20
21
22
23
N
N
N
N
AC
0 N·m
0 in-lb
0 N·m
0 in-lbto
to to
to

 


K




%




& 



 


!



#



 



)




 
%+,2),4'7&




"

'()*)+,






$=
'?4)-'7
8'/)50
++0*>
•$$)*!D45/-6,7,16<5=7,-3+
•$$*#D-6K<>,<56,7
•$$)!D71->0+1;=855,4<56,7/-






 
 "

0,0?,3/15=<<50$$)!1-6$$*#=<7,9<@,=+,
3190+1;=0?7<3>,=

$








*

•
 

 K
''(((('' 



%





''((((''& 
K 
 K
 K 

•


 
 K


&


 
 K
&!%
!


 




#


 






)





$
K




%*


%



''((((''%%
K 
 K
((''%&K 


 
%+,2),4'7&
ACX00301
AB
MB990767
MD998715




"

'()*)+,






$






0,0?,3/15=<<5$$)*!=<5<<0,-,13+:<5==A<<7=+7,,
0=,?0/-=+,<76,70+<A-/-=+,/5580=71=/<-











"


 ,.7,10,=+,345/-6,7+,161-6345/-6,7:5<3>.10>,=
9<8-=/-.087;13,0
% 1>,087,=+1==+,.10>,=+10=+,?7<?,7/6,-=/;/31=/<-917>
;<7=+,,-./-,
& 14=+,345/-6,7+,16.10>,=<-=+,345/-6,7:5<3>A/=+=+,
/6,-=/;/31=/<-917>1==+,;7<-==<?








CAUTION
'
/5-'940
2.52
,+
9+-')A,
352'-)50
A'2*
),2+
2.'
/:0),7'-6

/++05,2
85**5A'*
+-
+)0
85**5A'*
,A),'
7535A'
35:

-'*402
 0,10371?,7=<35,1-=+,.10>,=087;13,<;=+,345/-6,7
+,16100,9:54
AC205273
AC206708
MD998051
EXHAUST SIDE
EXHAUST SIDE INTAKE SIDERIGHT BANK
LEFT BANK 1 2
3
4
56
7
8
1
23 4 5
67 8
AB
ACX00349AB
IDENTIFICATION MARK




"

'()*)+,






$
CAUTION
,*2500
2.'
.'57
@+02
15*.'-*
1)2.
2.'
@'('0'7
*)7'
95/),A

4815-7*
5*
*.+1,
),
2.'
)004*2-52)+,
% 0/-.0?,3/15=<<5$$)*!1-61=<7J8,A7,-3+=/.+=,-
=+,:<5=0=<=+,0?,3/;/,6=<7J8,/-=+,<76,70+<A-/-=+,
/5580=71=/<-/-=A<<7=+7,,3435,0
)A.2',),A
2+-?4'>
=
±
$
⋅3
%=
±

920@&
2+
=
⋅3
%=

),0@&
2+
=

±
$
⋅3
%=
±

920@&


 
 "


 0,0?,3/15=<<50$$)!1-6$$*#/-=+,019,
A1410687/-.7,9<@15=</-0=155=+,3190+1;=0?7<3>,=
%
/.+=,-=+,3190+1;=0?7<3>,=9<8-=/-.:<5==<=+,0?,3/;/,6
=<7J8,
)A.2',),A
2+-?4'>

±
=
⋅3
%#$
±

920@&
AC206709
MD998051 CYLINDER
HEAD BOLT
WASHER
EXHAUST SIDE
EXHAUST SIDEINTAKE SIDERIGHT BANK
LEFT BANK 12
3
4 5 6
7
8
1
2
3 4
5
6
7 8
AB
ACX00301
AB
MB990767
MD998715






'()*)+,






$








-'-'3+(50
5,7
+*2),*250052)+,
8'-52)+,
•-./-,<@,7,9<@151-6-0=1551=/<-,;,7=<
%%
•-6,7<@,7,9<@151-6-0=1551=/<-,;,7=<

!-6,7<@,7
!%
•/6,-6,7<@,7,9<@151-6-0=1551=/<-,;,7=<

!-6,7<@,7
!%
AC306787
45 ± 5 N·m
34 ± 3 ft-lb 48 ± 6 N·m
36 ± 4 ft-lb 44 ± 10 N·m
33 ± 7 ft-lb 23 ± 3 N·m
17 ± 2 ft-lb41 ± 8 N·m
30 ± 6 ft-lb
14 ± 1 N·m
120 ± 13 in-lb
11 ± 1 N·m
98 ± 8 in-lb
185 N·m
136 ft-lb14 ± 1 N·m
120 ± 13 in-lb 14 ± 1 N·m
120 ± 13 in-lb11 ± 1 N·m
98 ± 8 in-lb49 ± 9 N·m
36 ± 7 ft-lb 41 ± 6 N·m
31 ± 4 ft-lb
11 ± 1 N·m
98 ± 8 in-lb
1 2
34
5
6
7 8
910
1112
131415 16
17
1819 20
AC
(ENGINE OIL)

 




%


 


''((((''&
 K













!




#












)


K
$







*





 

 

 K
%



&





 
 





 
%+,2),4'7&






'()*)+,






$
'?4)-'7
8'/)50
++0*>
•$$)**D855,4<56,7
•$$)*%D/-
•$$)#D
,-0/<-855,4<3>,=7,-3+
•$$)#$D71->0+1;=855,4?13,7






" 


CAUTION
*'
+,0:
2.'
*8'/)9)'7
*8'/)50
2++0*6
+-
5
7535A'7
8400':

7538'-
/+407
-'*402
0,0?,3/15=<<50$$)**1-6$$)*%=<7,9<@,=+,
371->0+1;=?855,4;7<9=+,371->0+1;=

•








&%


&% 
!



''((((''#


((''



)

 K
$


%*


 
%+,2),4'7&
ACX01675AB
MB991800
MB991802






'()*)+,






$$






CAUTION
'('-
24-,
2.'
/-5,B*.592
/+4,2'-/0+/B1)*'

87-=+,371->0+1;=35<3>A/0,=<15/.-,13+=/9/-.917>1-6
=<0,==+,-89:,7345/-6,7=<3<9?7,00/<-=<?6,163,-=,7
% ;=+,=/9/-.:,5=/0=<:,7,80,63+15>1-177<A<-=+,;51=
0/6,<;=+,:,5=/-6/31=/-.=+,35<3>A/0,6/7,3=/<-
& <<0,-=+,3,-=,7:<5=<;=+,=,-0/<-,7?855,4=+,-7,9<@,
=+,=/9/-.:,5=











 ;=+,18=<=,-0/<-,77<67,91/-0;8554,2=,-6,60,=
133<76/-.=<=+,;<55<A/-.?7<3,687,
CAUTION
05/'
2.'
542+2',*)+,'-
8'-8',7)/405-
2+
2.'
J51*
+9
2.'

()/'
 513,=A<6<554:5<3>0/-1@/3,100+<A-/-=+,
/5580=71=/<-1-6=+,-?513,=+,18=<=,-0/<-,7/-=+,@/3,
CAUTION
'('-
/+38-'**
2.'
84*.-+7
2++
95*26
+-
)2
35:
@'
753
5A'7
% 5<A543<9?7,00=+,?80+7<6<;=+,18=<=,-0/<-,78-=/5
?/-+<5,/-=+,?80+7<6/015/.-,6A/=+?/-+<5,/-=+,
345/-6,7
& -0,7==+,0,==/-.?/-/-=<=+,?/-+<5,0<-3,=+,417,
15/.-,6
*"/!#4!" ///-
)-!"!/*! "
AC206490
TIMING MARK
TIMING MARK
CENTER
BOLT
TENSION
PULLEY
CAMSHAFT
SPROCKET
(LEFT BANK) CAMSHAFT
SPROCKET
(RIGHT BANK)
AB
AC205272
DOLLY BLOCKS
AB
AC206607
PIN HOLE A
PIN HOLE B
AB