Warning MITSUBISHI GALANT 2004 Workshop Manual

Page 13 of 1456




    
 
 

&'()(*+
 
!

   


 

  
E
   


 

 F
&G.(/&1
<&3(2=
**=H
•)) )F 2/5:=<.72
162://" 2=439:9.2)) '

162:// :<#
•-:/5:=.14<774)) )?76=722:=<765.2=72<1=<56:/
/36:/-7349@:3/:9-:<:/<567@:/-73492:8:6@:?76=
.@4C.2/:6<:9'1/.<01C=13/:19:?:=<.8:=72<1=<
•670@1=E/.9:7?<-:=722:=<76"  -162:///.9:
=722:=<76#
• .2=:<-:  -162://=722:=<76./541<:9<7.05678:
=7293=<.8.<C'7@/:68:<-:B162.2>@:47BB-:2=-:=E.2><-./
=722:=<76
WARNING
 


   
       



    



       
    
 
 
  




      
         
        

 


   

  
  


   


 

  
E
   




 F
CAUTION
4
46()
4(8&,
9&
32/&>.=
+*4
4*
)6*/4
46&
3*++&34*/
<(+)
5(46

46&
4&)4
</*9&)
*(+0
)*
827
12820&
46&
3(/3.(4)
(+)(1&

46&

73=-<-:5.29.6:=<4CB.<-<-:<:/<567@:
ACX00865AB
MB991219
AC001607
SRS-ECU HARNESS
CONNECTOR
AB
ACX00867
AB

Page 34 of 1456

 
 
 
 

&'()(*+
 

  
 

 

WARNING
      
      !"##!$%"!&'
#!$%($)
 7<:<-:?7447B.2>@:?76:567=::9.2>B.<-B76E.2>72<-:
:4:=<6.=14/C/<:0
:8:65:6?7603213<-76.L:9079.?.=1<.72/<712C:4:=<6.=14
9:8.=:76B.6.2> 3=-079.?.=1<.72/0.>-<4:19<718:-.=4:
014?32=<.72'78:6=151=.<C76/-76<=.6=3.<<-1<=73496:/34<.2
1?.6:.2<-:8:-.=4:
CAUTION
•&>*/&
3*++&34(+0
*/
1()3*++&34(+0
46&
+&024('&
924
4&/7
329=&,
9&
)./&
4*
4./+
46&
(0+(4(*+
)5(436
4*
46&

@A@
:;
<*)(4(*+
2+1
4./+
*>>
46&
=(064)
:>
46()
()

+*4
1*+&,
46&/&
()
46&
<*))(9(=(47
*>
)&8(3*+1.34*/

<2/4)
9&(+0
12820&1;

>4&/
3*8<=&4(*+
*>
46&
5*/D
:2+1
46&
+&024('&
9244&/7

4&/8(+2=)
()
3*++&34&1;,
52/8
.<
46&
&+0(+&
2+1
2==*5

(4
4*
(1=&
>*/
2<</*?(824&=7

8(+.4&)
.+1&/
46&
3*+1(

4(*+)
1&)3/(9&1
9&=*5
(+
*/1&/
4*
)429(=(L&
&+0(+&
3*+
4/*=
3*+1(4(*+),
2+1
46&+
36&3D
4*
9&
)./&
4624
46&
(1=&

()
)24()>234*/7
• +0(+&
3**=2+4
4&8<&/24./&H
"
4*
$"°
: "
4*

!
°;
•(064)
2+1
2==
233&))*/(&)H

•/2+)2?=&H
@ @
*/
@ @
<*)(4(*+

•4&&/(+0
56&&=H
)4/2(064>*/52/1
<*)(4(*+
 -:2/:68.=.2><-::4:=<6.=14/C/<:0'9./=722:=<<-:
2:>1<.8:=1@4:<:60.214?670<-:@1<<:6C
 

 

?-.>-56://36:=16B1/-.2>:G3.50:2<76/<:10=16B1/-.2>
:G3.50:2<./3/:9<7B1/-<-:8:-.=4:'@:/36:<701.2<1.2<-:
/561C27LL4:1<19./<12=:7?1<4:1/<15567;.01<:4C$=0" 
.2=-:/#?67012C541/<.=516</12914475:2.2>516</"9776/'43>

>1>:=70516<0:2<':<=#




 


  


727<<71554C7.476>6:1/:<7<-:-:1<:97;C>:2/:2/76 ?
1554.:9'<-:/:2/7601C014?32=<.7267<:=<<-:-:1<:97;C

>:2/:2/76B.<-1=78:6@:?76:1554C.2>12<.=7667/.721>:2<'
:<=
ACX00880
AB
ACX00881AF
APPROXIMATELY
50 cm (20 in)

Page 59 of 1456


 

 

&'()(*+
 
"
 77/:2<-:<:2/.72:65344:C47=E23<
 9A3/<<-:@:4<<:2/.72<7<-:/<1291698143:@C<362.2><-:
19A3/<.2>@74<-:<:2/.72B.44.2=6:1/:B-:2<362.2><-:
19A3/<.2>@74<=47=EB./:'1299:=6:1/:B-:2<362.2>
=732<:6=47=EB./:
42+12/1
'2=.&H
 .>-<:2<-:47=E23<<7<-:/5:=.?.:9<76G3:
(064&+(+0
4*/G.&H
#$
±
$
⋅8
:
±

>4=9;
 .>-<:2<-:19A3/<.2>@74<
(064&+(+0
4*/G.&H
"
±

⋅8
:##
±
$
(+=9;
CAUTION
6&3D
2>4&/
4./+(+0
46&
3/2+D)62>4
*+&
*/
8*/&
/*424(*+)

3=*3D5()&
$ -:=E<-:@:4<8.@61<.72?6:G3:2=C'<:2/.72769:?4:=<.72
10732<'1296:19A3/<.?2:=://16C
 -:2<-:@:4<<:2/.72./19A3/<:9@C0:1/36.2><-:@:4<
9:?4:=<.72'19A3/<.<B.<-1<774?768.@61<.72?6:G3:2=C
0:1/36:0:2<76<:2/.720:1/36:0:2<1?<:6B169
$
-

 
: 



 ,
 
 


   


 ;
: A


  ;

 -:=E?76-74:/129:;-13/<>1/4:1E/93:<79101>:'
=7667/.72':<=
 -:=E<-:A7.2</129=722:=<.72/?76477/:2://129:;-13/<
>1/4:1E/
 -:=E<-:63@@:6-12>:6/129@61=E:</?769101>:



:
 ; 

/:<-:/5:=.?.:97.4":?:6<7#
WARNING
*   
 
 ?<:6B160.2>35<-::2>.2:'6:078:<-:7.4?.44:6=15
 :078:<-:961.2543><71447B<-::2>.2:7.4<7961.2
  

M  

 
  
.@61<.72
?6:G3:2=C
L−$−)
:2/.72 "4@#−
"−))#
)−
"−$#
:?4:=<.72
":?:6:2=:8143:#
00".2=-# −$
"$ −$)#
)− 
"−#
AC210301
ADJUSTING
BOLTLOCK NUT
AB

Page 61 of 1456


 

 

&'()(*+
 

34<.01<:4C:2>.2:9101>:-:?7447B.2>./1-.>-G314.<C?.4<:6
129.//<672>4C6:=700:29:9?763/:72<-./8:-.=4:F.</3@./-.
2>.2:.4.4<:616<230@:6' $76
$I 
J129$  76 $)
I
J
2C6:541=:0:2<7.4?.4<:6/-7349@:.2/<144:9.21==76912=:B.<-
<-:7.4?.4<:60123?1=<36:6K/.2/<1441<.72.2/<63=<.72/

(=
(=4&/
&<=23&8&+4
WARNING
*   
 
 61.2<-::2>.2:7.4@C6:078.2><-:7.4961.2543>
 /:127.4?.4<:6B6:2=-<76:078:<-::2>.2:7.4?.4<:6
 4:12<-:?.4<:6@61=E:</.9:0732<.2>/36?1=:129:2/36:
<-:7496.2>-1/@::26:078:9
 554C1/014410732<7?:2>.2:7.4<7<-:6.2>7?<-:2:B
7.4?.4<:6
$ -:6:<-:7.4?.4<:66.2><73=-:/<-:7.4512?412>:'<.>-<:2
<-:7.4?.4<:6<7<-:/5:=.?.:9<76G3:3/.2><-:=700:6=.144C
181.41@4:<774
(064&+(+0
4*/G.&H
E",
"!!
*/
!" $FH
<</*?(
824&=7
#
4./+
P#
±
!
⋅8
:!#
±

(+=9;Q
E#,
!!" FH
<</*?(824&=7
*+&
4./+

P

±

⋅8
:
±
!
>4=9;Q
 992:B:2>.2:7.4<-673>-<-:7.4?.44:6
!




-

: A


  

  ;




 A
 6.8:<-:8:-.=4:32<.4<-:<612/0.//.72?43.9<:05:61<36:
6./:/<7<-:27601475:61<.2><:05:61<36:*
−°"$−

°#+
 
    

 



@AA0A:-/%$$$ #
#4
AC000093
MB991610 OR
GENERAL
SERVICE
TOOL
AG
ACX00396
O-RING
AB

Page 65 of 1456


 

 

&'()(*+
 
#
 32<-::2>.2:32<.4<-::2>.2:=77412<B160/'129<-:2
/<75<-::2>.2:
WARNING
      
      +   
       
 

     

!    

  

 61.2<-:B1<:6?670<-:619.1<76'-:1<:6=76:129:2>.2:
1?<:632543>>.2><-:619.1<76961.2543>1296:078.2><-:
619.1<76=15

Page 84 of 1456

  
 
  !
 
 



  9 
 -!393*&&!3#1*&"7*%+**"!&!"";%4"#;$&2"#$1&"
 -!39#!%81&$+"$&2,1%!"7*%3*%%*"1*&
> -!39#!%81&$+"$&2,1%!"7*%*.!&31%341#*%18.!&21&5
*.!&31%341#
( -!39,1%!1&"4+$#1*&$&23*$#1&57*%2$8$5!;3%$39";$&2
,!$%
) -!393*&243#10!.$%#"*7#!%81&$+"7*%3*&#$3#,1#-*#-!%
8!#$++13.$%#"<0!-13+!/*2:$&2*#-!%.$%#"=
 -!395%*4&21&5.$%#"#*0!%17:#-$##-!%!1"3*8.+!#!
3*&#1&41#:/!#,!!&$##$3-1&5/*+#<"=$&20!-13+!/*2:
 -!397*%1&3*%%!3#,1%1&5
' -!39#-$#-$%&!""!"$%!"!34%!2#*.%!0!&#3*&#$3#,1#-
"-$%.!25!"$&23*%&!%"*%-*#.$%#"<!E-$4"#8$&17*+2;
.1.!;!#3=
 -!39#-$#-$%&!""!"$%!"!34%!271%8+:#*.%*012!!&*45-
3+!$%$&3!7%*8#-!7$&.4++!:;7$&/!+#;$&2*#-!%%*#$#1&5*%
8*01&5.$%#"
-!39#-$##-!-$%&!""!"/!#,!!&71E!2.$%#"<"43-$"#-!
0!-13+!/*2:=$&201/%$#1&5.$%#"<"43-$"#-!!&51&!=$%!
+*&5!&*45-#*$++*,7*%01/%$#1*&$&28*0!8!&#

" 
 

WARNING
 
 
 



 
 !"
-!&3-!391&5*%"!%0131&52*!"&*#%!B41%!.*,!%7%*8#-!
0!-13+!/$##!%:;/!"4%!#*21"3*&&!3##-!3$/+!7%*8#-!/$##!%:
<
−=#!%81&$+-1",1++.%!0!&#.%*/+!8"#-$#3*4+2/!3$4"!2/:
$"-*%#31%341#1"3*&&!3##-!<
−=/$##!%:#!%81&$+71%"#$&2
%!3*&&!3#1#+$"#
 
 
 "8 9 
31%341#3*&"1"#"*7#-!.*,!%"4..+:;",1#3-;%!+$:;+*$2;
5%*4&2;!#3-!%!$%!0$%1*4"8!#-*2"#*3-!39$31%341#
1&3+421&5$&*0!%$++3-!39;0*+#$5!3-!39;"-*%#31%341#3-!39;
$&23*&#1&41#:3-!39
$3-*7#-!8!#-*2"/%1!7+:2!"3%1/!2
/!+*,$..+1!"*&+:#*31%341#""181+$%#*#-!1++4"#%$#1*&
ACX00954AB
ACX00955
AB
AC000017

Page 106 of 1456

  

 


'()*)+,


 




 +,30))&388%&32-);,%-/8:0,+8+0),&),0230))&3802
9! ))"0!)-/#)
,-#/,#)2
WARNING
 

 
  
   
  
 
  

      
 0=&28%&,:-2;:.1*%0.&?+8%-,%0:80?&.&839512+)*
32-);+)*/8&28%&&)*+)&%-,7&&)32-);&593%&3;/02
/02&+*)6-8&2+-.-5%&2+)*808%&,%0:80?&.
 &8-306:2&,,+0)*-1*&800)&0/8%&,:-2;:.1*%0.&,
! 2-);8%&&)*+)&?+8%8%&8%2088.&=-.=&/1..40:&)-)5
6&-,12&8%&306:2&,,+0):2&,,12&
25,75-7
(504'
$52
',=),'
*8''7
+9

-H3),%@

6#&
; 5
$&
8*)%
),)343
0)3)2
$52
',=),'
*8''7
+9

-H3),%@

6!
; 5
$&
8*)%
" &-,12&8%&306:2&,,+0):2&,,12&/02-..8%&34.+)5&2,9-)5
3%&3;8%-88%&:2&,,12&5+//&2&)3&,0/8%&34.+)5&2,-2&
7&.0?8%&.+6+8
)3)2@
>
; 5
$
8*)%
 /8%&2&+,-34.+)5&2?+8%306:2&,,+0)02-306:2&,,+0)
5+//&2&)3&8%-8+,018,+5&8%&.+6+89:012-,6-..-601)80/
&)*+)&0+.8%201*%8%&,:-2;:.1*%0.&9-)52&:&-88%&
0:&2-8+0),+),8&:,!80
'( /8%&306:2&,,+0)+)32&-,&,-/8&20+.+,-55&598%&3-1,&
0/8%&6-./1)38+0)+,-?02)025-6-*&5:+,80)2+)*-)5C
0234.+)5&2+))&2,12/-3&
'( /8%&306:2&,,+0)50&,)082+,&-/8&20+.+,-55&598%&
3-1,&+,-712)8025&/&38+=&=-.=&,&-8902:2&,,12&+,
.&-;+)*/2068%&*-,;&8
 0))&388%&32-);,%-/8:0,+8+0),&),0230))&3802
$),8-..8%&,:-2;:.1*,-)5+*)+8+0)30+.,
AK303009
CRANKSHAFT
POSITION SENSOR
CONNECTOR
ABGENERATOR
AK204360
COMPRESSION GAUGE
AC

Page 173 of 1456

  

 


'()*)+,


 




& /03<--,3==+,371->0+1;=?<0/=/<-0,-0<73<--,3=<7
;! //"(!/,-#/
*,#-*#/.
WARNING
 

 
  
   
  
 
  

      
 <@,7=+,0?17>?58.+<5,A/=+10+<?=<A,5,=3687/-.
371->/-.;=,7=+,,-./-,+10:,,-371->,63+,3>;<7
;<7,/.-91=,7/1516+,7/-.=<=+,0+<?=<A,5
! ,=3<9?7,00/<-.18.,=<<-,<;=+,0?17>?58.+<5,0
# 71->=+,,-./-,A/=+=+,=+7<==5,@15@,;8554<?,-1-6
9,1087,=+,3<9?7,00/<-?7,0087,
25,75-7
(504'
%52
',A),'
*8''7
+9
==
-G3),&>
6$$=

B 5
%$
8*)&
),)343
0)3)2
%52
',A),'
*8''7
+9
==
-G3),&>
6=

B 5
%#
8*)&
 ,1087,=+,3<9?7,00/<-?7,0087,;<7155=+,345/-6,701-6
3+,3>=+1==+,?7,0087,6/;;,7,-3,0<;=+,345/-6,7017,
:,5<A=+,5/9/=
)3)2>
!
B 5
%
8*)&
) ;=+,7,/01345/-6,7A/=+3<9?7,00/<-<713<9?7,00/<-
6/;;,7,-3,=+1=/0<8=0/6,=+,5/9/=?<8710915519<8-=<;
,-./-,</5=+7<8.+=+,0?17>?58.+<5,1-67,?,1==+,
<?,71=/<-0/-0=,?0#=<)
 ;=+,3<9?7,00/<-/-37,10,01;=,7</5/0166,6=+,3180,
<;=+,915;8-3=/<-/01A<7-<76191.,6?/0=<-7/-.1-6B
<7345/-6,7/--,7087;13,
% ;=+,3<9?7,00/<-6<,0-<=7/0,1;=,7</5/0166,6=+,
3180,/01:87-=<76,;,3=/@,@15@,0,1=<7?7,0087,/0
5,1>/-.;7<9=+,.10>,=
$ <--,3==+,371->0+1;=?<0/=/<-0,-0<73<--,3=<7
*-0=155=+,0?17>?58.01-6/.-/=/<-3</50
AK303010
CRANKSHAFT
POSITION SENSOR
CONNECTOR
AB
AKX00436
COMPRESSION
GAUGE
AB

Page 218 of 1456

 
 



 !"




 
 
 

 
 !"#$%&'(%)*+ (),%-'."!!/.)$& . ,0."!!.!)1.%!($'(%)*(/2




WARNING


 





 





 


 






 




















 
 

 


 
 

 
 

 







 
 



  

#!$$"%%
&#'()!"
 +)-( .. &(%3 2$ &'"(%)*%-()2$ 3 *(0'-.'$'-
2$'&(%&'!0( $%-4).-4%*&)*('&(1%(+%* $'!)%!-% 
"-  *&!)- ,-/-( +-.)$'*,!%*5"- , *5%* )%!
'*,, 5$ '- &)+2)* *(-01 $ 2$'&(%&'!0# .)$ 
'*,!%*5( +

)*&
+&#'()!" ,
•3)%,2$)!)*5 ,'*,$ 2 '( ,&)*('&(1%()%!0
2'$(%&"!'$!/"- , *5%* )%!
•6 '$2$)( &(%3 &!)(%*50%*&!",%*5%+2 $3%)"-
5!)3 -1 $ 2$'&(%&'!
•3)%,&)*('+%*'(%*5&!)( -1%()%!
•7)*)(2"()%!/$'5-%*2)&4 (-
•7)*)(1 '$ '3%!/-)%! ,&!)(%*5'*,)%!
-)'4 ,.))(1 '$ 3 $'!!-+"-(# &! '* ,$ 5

"!'$!/'*,4 2(- 2'$'( .$)+2 $-)*'!&!)(%*5
•6 $ ( $ %-'$%-4). / &)*('&(0 / 2$)( &
(%)*-)"!,# 1)$*% & +%&'!5)55! -)$.'& 
-% !,- *',,%(%)*0'* / 1'-.'&%!%(/-)"!,
# 2$)3%, ,
•#('%*.%$-('%,($ '(+ *(%++ ,%'( !/.)$)2 *
&"(-'*,1)"*,-
•6'-$ 5"!'$!/1%(-)'2'*,1'( $() *-"$ '!!
)%!%-$ +)3 ,8-4%*&! '*- $-'*,*'%!#$"- -
1%!! !29 .( $&! '*%*50'22!/!)(%)*0 (& 0&)*

('%*%*5!'*)!%*()$ 2!'& *'("$'!-4%*)%!-%-
',3%- ,
•7)*)("- 5'-)!%* 04 $)- * 0,% - !." !05'-
)%!0(%** $-)$-)!3 *(-.)$&! '*%*5-4%*
•22!/#'$$% $&$ '+-# .)$  '&1)$42 $%),
•.-4%*,%-)$, $-, 3 !)20)#('%*+ ,%&'!',3%& 
%++ ,%'( !/
 


 - 



%!2"+2(/2  *5%* *3)!"( 5 '$(/2
 :*5%* $)&)%,(/2
7$%3 + (), $'*4-'.(

- 
 

-   
  


;;

<
%!.%!( $1$ *&
 * $'!- $3%& ())! +)3'!'*,%*-('!!'(%)*
). *5%* )%!.%!( $81 *
"-%*5)%!.%!( $7<<<9
7;;:<

*5%* )%!2$ --"$ 
-1%(&1$ *&
 * $'!- $3%& ())! +)3'!'*,%*-('!!'(%)*
). *5%* )%!2$ --"$ 
-1%(&
MB991610

Page 219 of 1456

  

 


 !"




 
  

 





 .  
"!!)"(( )%!,%2-(%&4-!)1!/'*,& &4('(( )%!! 3 !%-
1%(%*( +'$4-)*( )%!,%2-(%&4
  &4('(( )%!%-*)( =& --%3 !/,%$(/0('(( $ %-*)
&))!'*()$5'-)!%* +%= ,%*0'*,('(%(%--"..%&% *(!/(%&4
'*,-!%22 $/




  - 

('$((  *5%* '*,'!!)1%(()1'$+"2"*(%!( 
( +2 $'("$ ).( &))!'*($ '& -:<
−;<° 8
−
;
°9
WARNING

 






  +)3 (  *5%* )%!.%!! $&'2
  +)3 ( ,$'%*2!"5(),$'%*)%!
 *-('!!'* 1,$'%*2!"55'-4 (-)('(%(.'& -%*( 
,%$ &(%)*-)1*%*( %!!"-($'(%)*0'*,( *(%5( *( ,$'%*
2!"5()( -2 &%.% ,()$>"
/*)""/
)!&0(,
1
±
2
⋅$
1
±

3)45
AC205268
MAXIMUM MINIMUMGOOD
AB
AC305936
DRAIN PLUG
GASKET
OIL PAN SIDE
39 ± 5 N·m
29 ± 3 ft-lb
AB
<2.4L ENGINE>
AC305937
DRAIN PLUG
GASKET
OIL PAN SIDE
39 ± 5 N·m
29 ± 3 ft-lb
AB
<3.8L ENGINE>

Page:   1-10 11-20 21-30 31-40 41-50 ... 50 next >