fluid MITSUBISHI LANCER 2006 User Guide

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-23
POWER STEERING GEAR BOX AND LINKAGE
REMOVAL AND INSTALLATIONM1372010900237
WARNING
Before removing the steering gear, refer to GROUP 52B, Service Precautions (P.52B-5) and
Air Bag Module and Clock Spring (P.52B-194). Centre the front wheels. Failure to do so may
damage the SRS clock spring and render the SRS system inoperative, risking serious injury.
Pre-removal Operation
•Power Steering Fluid Draining (Refer to P.37-13.)
Post-installation Operation
•Check the dust cover for cracks or damage by pushing it
with your finger.
•Power Steering Fluid Supplying (Refer to P.37-13.)
•Power Steering Fluid Line Bleeding (Refer to P.37-14.)
•Checking Steering Wheel Position with Wheels Straight
Ahead.
•Front Wheel Alignment Adjustment (Refer to GROUP 33,
On-vehicle Service
− Front Wheel Alignment Check and
Adjustment
P.33-6.)
AC304920 AB
57 ± 7 N·m
15 ± 3 N·m
70 ± 10 N·m
7
3
8
5
6
9
10 24
1
12 ± 2 N·m
12 ± 2 N·m
<LH drive vehicles>
Removal steps
1.Crossmember (Refer to GROUP 32,
Crossmember
P.32-8).
•Engine rear roll stopper bracket (Refer
to GROUP 32, Engine Roll Stopper
and Centermember
P.32-7).
>>A<<2.Joint cover grommet
3.Return hose
4.Return tube
5.O-ring
6.Return tube
7.Eye bolt
8.Pressure hose assembly
9.Clamp
10.Steering gear and linkage
Removal steps (Continued)

POWER STEERING GEAR BOX AND LINKAGE
POWER STEERING37-28
LUBRICATION AND SEALING POINTS
AC200119AC
Grease: Silicone greaseFluid:
ATF DXRON III or
DEXRON II
Grease: Repair kit grease
Fluid:
ATF DXRON III or
DEXRON II
Sealant:
3M ATD Part No. 8661
or equivalent
Grease:
Multipurpose grease
SAE J310, NLGI No.2
or equivalent
Fluid:
ATF DXRON III or
DEXRON II
Fluid:
ATF DXRON III or
DEXRON II
Fluid:
ATF DXRON III or
DEXRON II Grease: Repair kit grease
Fluid:
ATF DXRON III or DEXRON II

POWER STEERING OIL PUMP ASSEMBLY
POWER STEERING37-35
TIE ROD END BALL JOINT DUST COVER
REPLACEMENT
M1372008200327
If the dust cover is damaged accidentally during
service work, replace the dust cover as follows:
AC001012AB
MB990776
1.App l y specified grea se to the lip an d inside of the
d u st c o ve r .
Specified grease:
Mu l t i p u r po se g r ea se SAE J3 10 , NL GI No .2 or
equival
ent
2.Drive in the d u st cover with special tool f r ont axle
b a se (MB9907 76) unt il it is fully seated .
3.Check t he dust co ver f o r cracks or da mage by
p u shing it with your finger .
POWER STEERING OIL PUMP ASSEMBL Y
REMOVA L AND INST ALLA TIONM13720052 0029 8
Pre-removal Operation
•Power Steering Fluid Draining (Refer to P.37-13).
Post-installation Operation
•Power Steering Fluid Supplying and Bleeding (Refer to
P.37-14).
•Drive Belt Tension Check (1300, 1600: refer to GROUP
11A, On-vehicle Service
− Drive Belt Tension Check
P.11A-7/2000: refer to GROUP 11C, On-vehicle Service − Drive Belt Tension Check P.11C-7).
<1300, 1600>
AC209708
87
1 2
3 4
5
6
57 ± 7 N·m
40 ± 4 N·m
22 ± 4 N·m
N
9
40 ± 5 N·m
AC

POWER STEERING HOSES
POWER STEERING37-40
POWER STEERING HOSES
REMOVAL AND INSTALLATIONM1372005700679
CAUTION
•Before removing the clock spring, refer to GROUP 52B, Service Precautions (P.52B-5) and Air Bag
Module and Clock Spring (P.52B-194). Also, put the front wheels in straight-ahead position. Fail-
ure to do so may damage the SRS clock spring and render the SRS air bag inoperative, which
results serious driver injury.
•
Pre-removal and Post-installation Operation
•Power Steering Fluid Draining and Refilling (Refer to P.37-13). and Bleeding (Refer to P.37-14).
*: Indicates parts which should be initially tightened, and then fully tightened after placing the
vehicle horizontally and loading the full weight of the engine on the vehicle body.
<LH drive vehicles>
AC304699AB
15 ± 3 N·m
18 ± 2 N·m
167 ± 9 N·m
12 ± 2 N·m
49 ± 10 N·m
12 ± 2 N·m
57 ± 7 N·m*57 ± 7 N·m
3
1
2
9
1310
7 11
12
5 68
12 ± 2 N·m
12 ± 2 N·m
2
9
4
7
8
7
8
7
8
57 ± 7 N·m57 ± 7 N·m
57 ± 7 N·m
12 ± 2 N·m
167 ± 9 N·mCrossmember
12 ± 2 N·m
<1300, 1600>
<2000>
12 ± 2 N·m
Removal steps
1.Oil reservoir
>>C<<2.Suction hose
>>B<<3.Return hose
•Clock spring (Refer to GROUP 52B,
Air Bag Modules and Clock Spring
P.52B-194).
Removal steps (Continued)

WINDSHIELD WIPER AND WASHER
EXTERIOR51-33
INSPECTION
M1511007700313
FRONT WIPER MOTOR CHECK
14 23
5
14 23
514 23
5
14 23
5
AC305201
14 23
5
Check operation
Low speed High speed
(A) Low speed (B) Automatical stop
Stop position check
AB
Inspe c t th e windshie l d wipe r mot o r by removing the
harness connector wit
h the motor a t t a ched to the
vehicle
.
Wiper Motor at Low-S peed and
High-S
peed Operation
Connect the ba ttery to the windsh i eld wiper motor to
insp
ect the ope ration of motor rot a tion in low or high
spee
d.
Wiper Motor at S t op Position Operation
1.Conn ect t he batt e ry to the wind shield wip e r mot o r
to rot a te th e motor in a low sp eed a s shown in the
illu stration (A) an d disco nnect the ba ttery durin g
ro t a tion to stop the motor .
2.Co nn ect b e t w ee n t h e te rmin als an d the b a tt ery as
shown in the illu strat i on (B) a nd co nfirm whether
th e mo tor sto p s at th e auto m atic stop po sition
a f ter rot a ting in a low sp eed.
FRONT WA SHER MOT O R CHECK
1
2
AC005891
1.Remove t he wash er t ank assembly wit h the
washer hose att a ched. T hen fill t he wash er t ank
with wa ter .
2.Check to see that th e wa ter is vigo rously sp ray is
when conn ecting the positive batt e ry te rmin al to
termina l number 2 and te rmin al nu mber 1 to th e
neg ative batt e ry te rmin al.
WI NDSHIELD W A SHER FLUID EJECTION
CHECK
Move the nozzle to adjust th e position so that th e
spray is in a
r ea shown in the are a sh own in t he illus
-
tration.

HEADLAMP WASHER <LH drive vehicles>
EXTERIOR51-39
HEADLAMP WASHER <LH drive vehicles>
TROUBLESHOOTINGM1511000700356
The headlamp washer is controlled by the Smart Wir-
ing System (SWS). For troubleshooting, refer to
GROUP 54B, Troubleshooting
P.54B-15 or GROUP
54C, Troubleshooting P.54C-4.
HEADLAMP WASHER
REMOVAL AND INSTALLATION
M1511009700063
AC304608AB
10N
2
4
56
8
7
1
9
11
9
1
10N
4.9 ± 0.7 N·m
4.9 ± 0.7 N·m
3
Removal steps
•Washer fluid draining
1.Headlamp washer hose connection
2.Under cover side panel (RH)
3.Splash shield mounting clip (RH)
4.Headlamp washer motor
connection
5.Headlamp washer joint
6.Headlamp washer hose
7.Headlamp washer motor
Removal steps (Continued)

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-10
ENGINE AND TRANSMISSION
ENGINE AND TRANSMISSION <4G1-MPI (LHD)>M1801000401949
AC301129
AD
B-02
B-03B-04B-05
B-22
B-23
B-24
B-25
B-26
Control wiring
harnessB-01
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow*
Connector
symbol
-01
thru
-26
B
Earth cable
B-01(5-GR)Windshield wiper motor
B-02(2-GR)Fuel injector 1
B-03(2-GR)Fuel injector 2
B-04(2-GR)Fuel injector 3
B-05(2-GR)Fuel injector 4
B-06(3-GR)Throttle body throttle sensor
B-07(3-B)Vehicle speed sensor <M/T>
B-09(2-GR)Brake fluid level indicator switch
B-10X(1)Engine speed detection connector
B-15X(4)A/T control relay
B-16X(4)Engine control relay
B-17X(4)A/C compressor relay

AC301130AC
9
10
11
13
B-103B-104 B-105
B-107
B-108
Battery wiring
harness
B-109
B-110
B-111
*
B-112
B-112(1-B)Water temperature gauge unit
B-113(3-GR)Ignition coil 2
B-114(1-B)A/C compressor
B-115(1)Power steering fluid pressure switch
B-116(3-B)Engine crank angle sensor
B-117(2-GR)Engine control detonation sensor
B-118(28-GR)ABS-ECU
ENGINE AND TRA
N SMISSION
CONF IGURA TION D I A G RA MS80-13
NOTE: On A/T only , the st andard routing positions
for the
corrug a ted tu be and wiring harne ss are
marked by*.

ENGINE AND TRANSMISSION
CONFIGURATION DIAGRAMS80-14
ENGINE AND TRANSMISSION <4G1-MPI (RHD)>
M1801000401950
AC301132AD
B-02
B-03B-04 B-05
B-22
B-23
B-24
B-25
B-26
Control wiring
harnessB-09
Connector colour
code
B : Black
BR : Brown
G : Green
GR : Grey
L : Blue
None : Milk white
O : Orange
R : Red
V : Violet
Y : Yellow*
Connector
symbol
-01
thru
-26
B
Earth cable
B-01(5-GR)Windshield wiper motor
B-02(2-GR)Fuel injector 1
B-03(2-GR)Fuel injector 2
B-04(2-GR)Fuel injector 3
B-05(2-GR)Fuel injector 4
B-06(3-GR)Throttle body throttle sensor
B-07(3-B)Vehicle speed sensor <M/T>
B-09(2-GR)Brake fluid level indicator switch
B-10X(1)Engine speed detection connector
B-14X(4)Ignition coil relay
B-15X(4)A/T control relay
B-16X(4)Engine control relay

AC301133AC
9
10
11
13
B-103B-104 B-105
B-107
B-108
Battery wiring
harness
B-109
B-110
B-111
*
B-112
B-118
B-111(2-B)Water temperature sensor unit
B-112(1-B)Water temperature gauge unit
B-113(3-GR)Ignition coil 2
B-114(1-B)A/C compressor
B-115(1)Power steering fluid pressure switch
B-116(3-B)Engine crank angle sensor
B-117(2-GR)Engine control detonation sensor
B-118(28-GR)ABS-ECU
ENGINE AND TRA
N SMISSION
CONF IGURA TION D I A G RA MS80-17
NOTE: On A/T only , the st andard routing positions
for the
corrug a ted tu be and wiring harne ss are
marked by*.