NISSAN ALMERA TINO 2001 Service Repair Manual

Available Adjusting ShimsNLMT0081INPUT SHAFT REAR BEARING ADJUSTING SHIMNLMT0081S01
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
0.74 (0.0291) 32225-6J003
0.78 (0.0307) 32225-6J004
0.82 (0.0323) 32225-6J005
0.86 (0.0339) 32225-6J006
0.90 (0.0354) 32225-6J007
0.94 (0.0370) 32225-6J008
0.98 (0.0386) 32225-6J009
1.02 (0.0402) 32225-6J010
1.06 (0.0417) 32225-6J011
1.10 (0.0433) 32225-6J012
1.14 (0.0449) 32225-6J013
1.18 (0.0465) 32225-6J014
1.22 (0.0480) 32225-6J015
1.26 (0.0496) 32225-6J016
1.30 (0.0512) 32225-6J017
1.34 (0.0528) 32225-6J018
1.38 (0.0543) 32225-6J019
1.42 (0.0559) 32225-6J020
1.46 (0.0575) 32225-6J021
1.50 (0.0591) 32225-6J022
1.54 (0.0606) 32225-6J023
1.58 (0.0622) 32225-6J024
1.62 (0.0638) 32225-6J060
1.66 (0.0654) 32225-6J061
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Adjusting Shims
MT-92

MAINSHAFT ADJUSTING SHIMNLMT0081S02
SMT907D
Standard length“L”151.35 - 151.45 mm (5.9586 - 5.9626 in)
Thickness mm (in) Part number*
0.48 (0.0189) 32238-6J000
0.56 (0.0220) 32238-6J001
0.64 (0.0252) 32238-6J002
0.72 (0.0283) 32238-6J003
0.80 (0.0315) 32238-6J004
0.88 (0.0346) 32238-6J005
*: Always check with the parts department for the latest information.
MAINSHAFT REAR BEARING ADJUSTING SHIMNLMT0081S03
End play0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
2.99 (0.1177) 32238-6J010
3.03 (0.1193) 32238-6J011
3.07 (0.1209) 32238-6J012
3.11 (0.1224) 32238-6J013
3.15 (0.1240) 32238-6J014
3.19 (0.1256) 32238-6J015
3.23 (0.1272) 32238-6J016
3.27 (0.1287) 32238-6J017
3.31 (0.1303) 32238-6J018
3.35 (0.1319) 32238-6J019
3.39 (0.1335) 32238-6J020
3.43 (0.1350) 32238-6J021
3.47 (0.1366) 32238-6J022
3.51 (0.1382) 32238-6J023
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Adjusting Shims (Cont’d)
MT-93

Available Thrust WasherNLMT0082MAINSHAFT THRUST WASHERNLMT0082S01
SMT843D
Standard length“M”244.20 - 244.30 mm (9.6142 - 9.6181 in)
Thickness mm (in) Part number*
6.04 (0.2378) 32246-6J000
6.12 (0.2409) 32246-6J001
6.20 (0.2441) 32246-6J002
6.28 (0.2472) 32246-6J003
6.36 (0.2504) 32246-6J004
*: Always check with the parts department for the latest information.
Available WashersNLMT0083DIFFERENTIAL SIDE GEAR THRUST WASHERNLMT0083S01
Clearance between side gear and differential case 0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness mm (in) Part number*
0.75 - 0.80 (0.0295 - 0.0315) 38424-D2111
0.80 - 0.85 (0.0315 - 0.0335) 38424-D2112
0.85 - 0.90 (0.0335 - 0.0354) 38424-D2113
0.90 - 0.95 (0.0354 - 0.0374) 38424-D2114
0.95 - 1.00 (0.0374 - 0.0394) 38424-D2115
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Thrust Washer
MT-94

Available Shims—Differential Side Bearing
Preload and Adjusting Shim
=NLMT0084BEARING PRELOADNLMT0084S01Unit: mm (in)
Differential side bearing preload: T* 0.15 - 0.21 (0.0059 - 0.0083)
*: Install shims which are“deflection of differential case”+“T”in thickness.
DIFFERENTIAL SIDE BEARING ADJUSTING SHIMSNLMT0084S02
Thickness mm (in) Part number*
0.44 (0.0173) 38454-M8000
0.48 (0.0189) 38454-M8001
0.52 (0.0205) 38454-M8002
0.56 (0.0220) 38454-M8003
0.60 (0.0236) 38454-M8004
0.64 (0.0252) 38454-M8005
0.68 (0.0268) 38454-M8006
0.72 (0.0283) 38454-M8007
0.76 (0.0299) 38454-M8008
0.80 (0.0315) 38454-M8009
0.84 (0.0331) 38454-M8010
0.88 (0.0346) 38454-M8011
*: Always check with the parts department for the latest information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F70A
Available Shims—Differential Side Bearing Preload and Adjusting Shim
MT-95

General SpecificationsNLMT0024TRANSAXLENLMT0024S01
Applied modelYD22DDTi
Model code number4U107
Transaxle modelRS5F50A
Number of speeds5
Synchromesh typeWarner
Shift pattern
Gear ratio 1st3.400
2nd1.955
3rd1.206
4th0.829
5th0.641
Reverse 3.428
Number of teeth Input gear 1st 15
2nd 22
3rd 29
4th 47
5th 53
Rev. 14
Main gear 1st 51
2nd 32
3rd 35
4th 39
5th 34
Rev. 48
Reverse idler gear 29
Oil capacity!(US pt, Imp pt) 4.5 - 4.8 (9-1/2 - 10-1/8, 7-7/8 - 8-1/2)
Remarks1st & 2nd double baulk ring type synchronizer
FINAL GEARNLMT0024S02
EngineYD22DDTi
Transaxle modelRS5F50A
Final gear ratio3.823
Number of teethFinal gear/Pinion 65/17
Side gear/Pinion 14/10
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
General Specifications
MT-96

Gear End PlayNLMT0025Unit: mm (in)
Gear End play
1st main gear
2nd main gear
3rd input gear
4th input gear
5th input gear0.23 - 0.43 (0.0091 - 0.0169)
0.23 - 0.58 (0.0091 - 0.0228)
0.23 - 0.43 (0.0091 - 0.0169)
0.25 - 0.55 (0.0098 - 0.0217)
0.23 - 0.48 (0.0091 - 0.0189)
Clearance Between Baulk Ring and GearNLMT00263RD, 4TH & 5TH BAULK RINGNLMT0026S01Unit: mm (in)
Gear Standard Wear limit
3rd, 4th & 5th 1.0 - 1.35 (0.0394 - 0.0531) 0.7 (0.028)
1ST AND 2ND DOUBLE BAULK RINGNLMT0026S02Unit: mm (in)
SMT806B
Dimension Standard Wear limit
A 0.6 - 0.8 (0.024 - 0.031)
0.2 (0.008)
B 0.6 - 1.1 (0.024 - 0.043)
REVERSE BAULK RINGNLMT0026S03
SMT581B
Dimension Wear limit
A 1.2 mm (0.047 in)
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
Gear End Play
MT-97

Available Snap Rings=NLMT00271ST & 2ND SYNCHRONIZER HUB (AT MAINSHAFT)NLMT0027S01
Allowable clearance 0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number*
1.95 (0.0768)
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)32269-03E03
32269-03E00
32269-03E01
32269-03E02
*: Always check with the Parts Department for the latest parts information.
3RD & 4TH SYNCHRONIZER HUB (AT INPUT SHAFT)NLMT0027S02
Allowable clearance 0 - 0.1 mm (0 - 0.004 in)
Thickness mm (in) Part number*
1.95 (0.0768)
2.00 (0.0787)
2.05 (0.0807)
2.10 (0.0827)32269-03E03
32269-03E00
32269-03E01
32269-03E02
*: Always check with the Parts Department for the latest parts information.
5TH MAIN GEAR (AT MAINSHAFT)NLMT0027S03
Allowable clearance 0 - 0.15 mm (0 - 0.0059 in)
Thickness mm (in) Part number*
1.95 (0.0768)
2.05 (0.0807)
2.15 (0.0846)
2.25 (0.0886)32348-05E00
32348-05E01
32348-05E02
32348-05E03
*: Always check with the Parts Department for the latest parts information.
Available Thrust WasherNLMT00284TH INPUT GEAR (AT INPUT SHAFT)NLMT0028S01
Allowable clearance 0 - 0.06 mm (0 - 0.0024 in)
Thickness mm (in) Part number*
4.500 (0.1772)
4.525 (0.1781)
4.550 (0.1791)
4.575 (0.1801)32278-03E01
32278-03E02
32278-03E03
32278-03E04
*: Always check with the Parts Department for the latest parts information.
DIFFERENTIAL SIDE GEAR THRUST WASHERNLMT0028S02
Allowable clearance between side gear and differential case with washer 0.1 - 0.2 mm (0.004 - 0.008 in)
Thickness mm (in) Part number*
0.75 - 0.80 (0.0295 - 0.0315)
0.80 - 0.85 (0.0315 - 0.0335)
0.85 - 0.90 (0.0335 - 0.0354)
0.90 - 0.95 (0.0354 - 0.0374)38424-E3020
38424-E3021
38424-E3022
38424-E3023
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
Available Snap Rings
MT-98

Available Shims=NLMT0029—INPUT SHAFT END PLAY AND MAINSHAFT AND DIFFERENTIAL SIDE BEARING PRELOAD AND
ADJUSTING SHIM
BEARING PRELOAD AND END PLAYNLMT0029S01Unit: mm (in)
Mainshaft bearing preload 0.06 - 0.11 (0.0024 - 0.0043)
Input shaft end play0 - 0.05 (0 - 0.0020)
Differential side bearing preload 0.40 - 0.45 (0.0157 - 0.0177)
TOTAL TURNING TORQUE (NEW BEARING)NLMT0029S02Unit: N·m (kg-cm, in-lb)
Total turning torque (new bearing) 8.8 - 21.6 (90 - 220, 78 - 191)
MAINSHAFT BEARING ADJUSTING SHIMNLMT0029S03
Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
1.20 (0.0472)32139-03E11
32139-03E00
32139-03E01
32139-03E12
32139-03E02
32139-03E03
32139-03E04
32139-03E05
32139-03E06
32139-03E07
32139-03E08
32139-03E13
*: Always check with the Parts Department for the latest parts information.
TABLE FOR SELECTING MAINSHAFT BEARING ADJUSTING SHIM(S)NLMT0029S04Unit: mm (in)
Dimension“C”Suitable shim(s)
0.30 - 0.34 (0.0118 - 0.0134)
0.34 - 0.38 (0.0134 - 0.0150)
0.38 - 0.42 (0.0150 - 0.0165)
0.42 - 0.46 (0.0165 - 0.0181)
0.46 - 0.50 (0.0181 - 0.0197)
0.50 - 0.54 (0.0197 - 0.0213)
0.54 - 0.58 (0.0213 - 0.0228)
0.58 - 0.62 (0.0228 - 0.0244)
0.62 - 0.66 (0.0244 - 0.0260)
0.66 - 0.70 (0.0260 - 0.0276)
0.70 - 0.74 (0.0276 - 0.0291)
0.74 - 0.78 (0.0291 - 0.0307)
0.78 - 0.82 (0.0307 - 0.0323)
0.82 - 0.86 (0.0323 - 0.0339)
0.86 - 0.90 (0.0339 - 0.0354)
0.90 - 0.94 (0.0354 - 0.0370)
0.94 - 0.98 (0.0370 - 0.0386)
0.98 - 1.02 (0.0386 - 0.0402)
1.02 - 1.06 (0.0402 - 0.0417)
1.06 - 1.10 (0.0417 - 0.0433)
1.10 - 1.14 (0.0433 - 0.0449)
1.14 - 1.18 (0.0449 - 0.0465)
1.18 - 1.22 (0.0465 - 0.0480)
1.22 - 1.26 (0.0480 - 0.0496)
1.26 - 1.30 (0.0496 - 0.0512)
1.30 - 1.34 (0.0512 - 0.0528)
1.34 - 1.38 (0.0528 - 0.0543)
1.38 - 1.42 (0.0543 - 0.0559)
1.42 - 1.46 (0.0559 - 0.0575)
1.46 - 1.50 (0.0575 - 0.0591)0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.40 + 0.44 (0.0157 + 0.0173)
0.44 + 0.44 (0.0173 + 0.0173)
0.44 + 0.48 (0.0173 + 0.0189)
0.48 + 0.48 (0.0189 + 0.0189)
0.48 + 0.52 (0.0189 + 0.0205)
0.52 + 0.52 (0.0205 + 0.0205)
0.52 + 0.56 (0.0205 + 0.0220)
0.56 + 0.56 (0.0220 + 0.0220)
0.56 + 0.60 (0.0220 + 0.0236)
0.60 + 0.60 (0.0236 + 0.0236)
0.60 + 0.64 (0.0236 + 0.0252)
0.64 + 0.64 (0.0252 + 0.0252)
0.64 + 0.68 (0.0252 + 0.0268)
0.68 + 0.68 (0.0268 + 0.0268)
0.68 + 0.72 (0.0268 + 0.0283)
0.72 + 0.72 (0.0283 + 0.0283)
0.72 + 0.76 (0.0283 + 0.0299)
0.76 + 0.76 (0.0299 + 0.0299)
0.76 + 0.80 (0.0299 + 0.0315)
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
Available Shims
MT-99

INPUT SHAFT BEARING ADJUSTING SHIMNLMT0029S05
Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
1.20 (0.0472)32225-08E00
32225-08E01
32225-08E02
32225-08E03
32225-08E04
32225-08E05
32225-08E06
32225-08E07
32225-08E08
32225-08E09
32225-08E10
32225-08E11
*: Always check with the Parts Department for the latest parts information.
TABLE FOR SELECTING INPUT SHAFT BEARING ADJUSTING SHIM(S)NLMT0029S06Unit: mm (in)
Dial indicator indication Suitable shim(s)
0.65 - 0.69 (0.0256 - 0.0272)
0.69 - 0.73 (0.0272 - 0.0287)
0.73 - 0.77 (0.0287 - 0.0303)
0.77 - 0.81 (0.0303 - 0.0319)
0.81 - 0.85 (0.0319 - 0.0335)
0.85 - 0.89 (0.0335 - 0.0350)
0.89 - 0.93 (0.0350 - 0.0366)
0.93 - 0.97 (0.0366 - 0.0382)
0.97 - 1.01 (0.0382 - 0.0398)
1.01 - 1.05 (0.0398 - 0.0413)
1.05 - 1.09 (0.0413 - 0.0429)
1.09 - 1.13 (0.0429 - 0.0445)
1.13 - 1.17 (0.0445 - 0.0461)
1.17 - 1.21 (0.0461 - 0.0476)
1.21 - 1.25 (0.0476 - 0.0492)
1.25 - 1.29 (0.0492 - 0.0508)
1.29 - 1.33 (0.0508 - 0.0524)
1.33 - 1.37 (0.0524 - 0.0539)
1.37 - 1.41 (0.0539 - 0.0555)
1.41 - 1.45 (0.0555 - 0.0571)
1.45 - 1.49 (0.0571 - 0.0587)
1.49 - 1.53 (0.0587 - 0.0602)
1.53 - 1.57 (0.0602 - 0.0618)
1.57 - 1.61 (0.0618 - 0.0634)
1.61 - 1.65 (0.0634 - 0.0650)
1.65 - 1.69 (0.0650 - 0.0665)0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.40 + 0.44 (0.0157 + 0.0173)
0.44 + 0.44 (0.0173 + 0.0173)
0.44 + 0.48 (0.0173 + 0.0189)
0.48 + 0.48 (0.0189 + 0.0189)
0.48 + 0.52 (0.0189 + 0.0205)
0.52 + 0.52 (0.0205 + 0.0205)
0.52 + 0.56 (0.0205 + 0.0220)
0.56 + 0.56 (0.0220 + 0.0220)
0.56 + 0.60 (0.0220 + 0.0236)
0.60 + 0.60 (0.0236 + 0.0236)
0.60 + 0.64 (0.0236 + 0.0252)
0.64 + 0.64 (0.0252 + 0.0252)
0.64 + 0.68 (0.0252 + 0.0268)
0.68 + 0.68 (0.0268 + 0.0268)
0.68 + 0.72 (0.0268 + 0.0283)
0.72 + 0.72 (0.0283 + 0.0283)
0.72 + 0.76 (0.0283 + 0.0299)
0.76 + 0.76 (0.0299 + 0.0299)
0.76 + 0.80 (0.0299 + 0.0315)
0.80 + 0.80 (0.0315 + 0.0315)
0.44 + 1.20 (0.0173 + 0.0472)
DIFFERENTIAL SIDE BEARING ADJUSTING SHIMNLMT0029S07
Thickness mm (in) Part number*
0.40 (0.0157)
0.44 (0.0173)
0.48 (0.0189)
0.52 (0.0205)
0.56 (0.0220)
0.60 (0.0236)
0.64 (0.0252)
0.68 (0.0268)
0.72 (0.0283)
0.76 (0.0299)
0.80 (0.0315)
0.84 (0.0331)
0.88 (0.0346)
1.20 (0.0472)38453-96E00
38453-96E01
38453-96E02
38453-96E03
38453-96E04
38453-96E05
38453-96E06
38453-96E07
38453-96E08
38453-96E09
38453-96E10
38453-96E11
38453-96E12
38453-96E13
*: Always check with the Parts Department for the latest parts information.
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
Available Shims (Cont’d)
MT-100

TABLE FOR SELECTING DIFFERENTIAL SIDE BEARING ADJUSTING SHIM(S)=NLMT0029S08Unit: mm (in)
Dial indicator deflection Suitable shim(s)
0.47 - 0.51 (0.0185 - 0.0201)
0.51 - 0.55 (0.0201 - 0.0217)
0.55 - 0.59 (0.0217 - 0.0232)
0.59 - 0.63 (0.0232 - 0.0248)
0.63 - 0.67 (0.0248 - 0.0264)
0.67 - 0.71 (0.0264 - 0.0280)
0.71 - 0.75 (0.0280 - 0.0295)
0.75 - 0.79 (0.0295 - 0.0311)
0.79 - 0.83 (0.0311 - 0.0327)
0.83 - 0.87 (0.0327 - 0.0343)
0.87 - 0.91 (0.0343 - 0.0358)
0.91 - 0.95 (0.0358 - 0.0374)
0.95 - 0.99 (0.0374 - 0.0390)
0.99 - 1.03 (0.0390 - 0.0406)
1.03 - 1.07 (0.0406 - 0.0421)
1.07 - 1.11 (0.0421 - 0.0437)
1.11 - 1.15 (0.0437 - 0.0453)
1.15 - 1.19 (0.0453 - 0.0469)
1.19 - 1.23 (0.0469 - 0.0484)
1.23 - 1.27 (0.0484 - 0.0500)
1.27 - 1.31 (0.0500 - 0.0516)0.44 + 0.48 (0.0173 + 0.0189)
0.48 + 0.48 (0.0189 + 0.0189)
0.48 + 0.52 (0.0189 + 0.0205)
0.52 + 0.52 (0.0205 + 0.0205)
0.52 + 0.56 (0.0205 + 0.0220)
0.56 + 0.56 (0.0220 + 0.0220)
0.56 + 0.60 (0.0220 + 0.0236)
0.60 + 0.60 (0.0236 + 0.0236)
0.60 + 0.64 (0.0236 + 0.0252)
0.64 + 0.64 (0.0252 + 0.0252)
0.64 + 0.68 (0.0252 + 0.0268)
0.68 + 0.68 (0.0268 + 0.0268)
0.68 + 0.72 (0.0268 + 0.0283)
0.72 + 0.72 (0.0283 + 0.0283)
0.72 + 0.76 (0.0283 + 0.0299)
0.76 + 0.76 (0.0299 + 0.0299)
0.76 + 0.80 (0.0299 + 0.0315)
0.80 + 0.80 (0.0315 + 0.0315)
0.44 + 1.20 (0.0173 + 0.0472)
0.48 + 1.20 (0.0189 + 0.0472)
0.52 + 1.20 (0.0205 + 0.0472)
SERVICE DATA AND SPECIFICATIONS (SDS)RS5F50A
Available Shims (Cont’d)
MT-101