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CYLINDER BLOCK
• If measured value is out of the standard, replace flywheel.
Movement Amount in Radial (Rotation) Direction
Check the movement amount of radial (rot
ation) direction with the following procedure:
1. Install clutch cover bolt (1) to clutch cover mating hole, and place a torque wrench (A) on the extended line of the flywheel
(2) center line.
• Tighten bolt at a force of 9.8 N·m (1.0 kg-m, 87 in-lb) to keep itfrom loosening.
2. Put a mating mark on circumferences of the two flywheel masses without applying any load (Measurement standard
points).
3. Apply a force of 9.8 N·m (1.0 kg-m, 87 in-lb) in each direction, and mark the movement amount on the mass on the transaxle
side.
4. Measure the dimensions of movement amounts (A) and (B) on circumference of the flywheel on the transaxle side.
• If measured value is out of the standard, replace flywheel. Limit: 33.2 mm (1.307 in) or less.
PBIC4007E
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SERVICE DATA AND SPECIFICATIONS (SDS)
Standard and LimitINFOID:0000000005398149
GENERAL SPECIFICATIONS
DRIVE BELT
WATER CONTROL VALVE
EXHAUST MANIFOLD
Unit: mm (in)
THERMOSTAT
SPARK PLUG
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
CYLINDER HEAD
Engine type
MR18DE
Cylinder arrangement In-line 4
Displacement cm
3 (cu in)1,797 (109.65)
Bore and stroke mm (in) 84.0 x 81.1 (3.307 x 3.192)
Valve arrangement DOHC
Firing order 1-3-4-2
Number of piston rings Compression
2
Oil 1
Compression ratio 9.9
Compression pressure
kPa (bar, kg/cm
2, psi) / 250 rpm Standard
1,500 (15.0, 15.3, 217.6)
Minimum 1,200 (12.0, 12.2, 174)
Differential limit between cylinders 100 (1.0, 1.0, 15)
Tension of drive belt Auto adjustment by auto-tensioner
Valve opening temperature 93.5 - 96.5°C (200 - 206 °F)
Full-open valve lift amount 8 mm/ 108°C (0.315 in/ 226 °F)
Valve closing temperature More than 90°C (194 °F)
Items Limit
Surface distortion Each exhaust port
0.3 (0.012)
Entire part 0.7 (0.028)
Valve opening temperature 80.5 - 83.5°C (177 - 182 °F)
Full-open valve lift amount 8 mm/ 95°C (0.315 in/ 203 °F)
Valve closing temperature More than 77°C (171 °F)
Make DENSO
Standard type* FXE20HR11
Spark plug gap Nominal: 1.1 (0.043)
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SERVICE DATA AND SPECIFICATIONS (SDS)
Unit: mm (in)
VA LV E
Va l v e Ti m i n g
Unit: degree
( ): Valve timing control “ON”
Valve Dimensions
Unit: mm (in)
Items
StandardLimit
Head surface distortion —0.1 (0.004)
Normal cylinder head height (H) 130.9 (5.15)—
Groove of No. 1 journal 4.000 - 4.300 (0.1575 - 0.1587) —
PBIC0924E
Valve timing
abcde f
212 224-8 (32) 52 (12) 725
PBIC4542E
Valve head diameter (D) Intake 33.8 - 34.1 (1.331 - 1.343)
Exhaust
27.6 - 27.9 (1.087 - 1.098)
Valve length (L) Intake
106.27 (4.184)
Exhaust 105.26 (4.144)
SEM188A
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Valve Clearance
Unit: mm (in)
*: Approximately 80
°C (176 °F)
Available Valve Lifter
Valve stem diameter (d) Intake 5.465 - 5.480 (0.2152 - 0.2157)
Exhaust
5.455 - 5.470 (0.2148 - 0.2154)
Valve seat angle ( α 45°15 ′ - 45 °45 ′
Valve margin (T) Intake
1.1 (0.043)
Exhaust 1.2 (0.047)
Items ColdHot* (reference data)
Intake 0.26 - 0.34 (0.010 - 0.013)0.304 - 0.416 (0.012 - 0.016)
Exhaust 0.29 - 0.37 (0.011 - 0.015)0.308 - 0.432 (0.012 - 0.017)
Thickness mm (in) Identification mark*
3.00 (0.1181) 300
3.02 (0.1189) 302
3.04 (0.1197) 304
3.06 (0.1205) 306
3.08 (0.1213) 308
3.10 (0.1220) 310
3.12 (0.1228) 312
3.14 (0.1236) 314
3.16 (0.1244) 316
3.18 (0.1252) 318
3.20 (0.1260) 320
3.22 (0.1268) 322
3.24 (0.1276) 324
3.26 (0.1283) 326
3.28 (0.1291) 328
3.30 (0.1299) 330
3.32 (0.1307) 332
3.34 (0.1315) 334
3.36 (0.1323) 336
3.38 (0.1331) 338
3.40 (0.1339) 340
3.42 (0.1346) 342
KBIA0119E
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SERVICE DATA AND SPECIFICATIONS (SDS)
*: Always check with the Parts Department for the latest parts information
Valve Spring
Valve Lifter
Unit: mm (in)
Valve Guide
Unit: mm (in)
Va l v e S e a l
3.44 (0.1354)
344
3.46 (0.1362) 346
3.48 (0.1370) 348
3.50 (0.1378) 350
Thickness mm (in)
Identification mark*
ItemsIntake Exhaust
Free height 44.90 - 45.10 mm (1.7677 - 1.7755 in) 45.74 - 45.94 mm (1.8007 - 1.8086 in)
Installation height 35.30 mm (1.390 in) 35.30 mm (1.390 in)
Installation load 153 - 173 N (15.6 - 17.6 kg, 34 - 39 lb) 139 - 157 N (14.2 - 16.0 kg, 31 - 35 lb)
Height during valve open 26.36 mm (1.0377 in) 27.80 mm (1.0944 in)
Load with valve open 335 - 377 N (34.2 - 38.5 kg, 75 - 85 lb) 266 - 297 N (27.1 - 30.3 kg, 60 - 67 lb)
Identification color WhiteOrange
Squareness [Limit] 1.9 mm (0.075 in)
Items Standard
Valve lifter outer diameter Intake
33.977 - 33.987 (1.3377 - 1.3381)
Exhaust 29.977 - 29.987 (1.1802 - 1.1806)
Valve lifter hole diameter Intake
34.000 - 34.021 (1.3386 - 1.3394)
Exhaust 30.000 - 30.021 (1.1811 - 1.1819)
Valve lifter clearance 0.013 - 0.044 (0.0005 - 0.0017)
ItemsStandard partService part
Valve guide Outer diameter
9.523 - 9.534 (0.3749 - 0.3754) 9.723 - 9.734 (0.3828 - 0.3832)
Inner diameter (Finished size) 5.500 - 5.518 (0.2165 - 0.2172)
Cylinder head valve guide hole diameter 9.475 - 9.496 (0.3730 - 0.3739) 9.675 - 9.696 (0.3809 - 0.3817)
Interference fit of valve guide 0.027 - 0.059 (0.0011 - 0.0023)
Items StandardLimit
Valve guide clearance Intake
0.020 - 0.053 (0.0008 - 0.0021)
0.1 (0.004)
Exhaust 0.030 - 0.063 (0.0012 - 0.0025)
Projection length (L) 13.35 - 13.65 (0.526 - 0.537)
PBIC0184E
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Unit: mm (in)
Valve Seat
Unit: mm (in)
*: Diameter made by intersection point of conic angles (
α1) and ( α2)
*
2 : Diameter made by intersection point of conic angles ( α2) and α 3)
*
3 : Machining data
CAMSHAFT AND CAMSHAFT BEARING
Unit: mm (in)
Items StandardLimit
Valve seal installed height 15.1 - 15.7 (0.594 - 0.618) —
Items StandardOversize [0.5 (0.02)] (Service)
Cylinder head seat recess diameter (D) Intake 34.700 - 34.727 (1.3661 - 1.3672) 35.200 - 35.227 (1.3858 - 1.3869)
Exhaust 28.700 - 28.727 (1.1299 - 1.1310) 29.200 - 29.227 (1.1496 - 1.1507)
Valve seat outer diameter (d) Intake 34.808 - 34.824 (1.3704 - 1.3710) 35.308 - 35.324 (1.3901 - 1.3907)
Exhaust 28.808 - 28.824 (1.1342 - 1.1348) 29.308 - 29.324 (1.1539 - 1.1545)
Valve seat interference fit 0.081 - 0.124 (0.0032 - 0.0049)
Diameter (d1)*
1Intake 31.8 (1.252)
Exhaust 25.3 (0.996)
Diameter (d2)*
2Intake 33.1 - 33.6 (1.303 - 1.323)
Exhaust 26.9 - 27.4 (1.059 - 1.079)
Angle ( α1) Intake
60°
Exhaust 45°
Angle ( α2) 88°45 ′ - 90 °15 ′
Angle ( α3) 120°
Contacting width (W)*
3Intake 1.0 - 1.4 (0.039 - 0.055)
Exhaust 1.2 - 1.6 (0.047 - 0.063)
Height (h) Intake
5.9 - 6.0 (0.232 - 0.236) 5.03 - 5.13 (0.1980 - 0.2020)
Exhaust 5.9 - 6.0 (0.232 - 0.236) 4.95 - 5.05 (0.1949 - 0.1988)
Depth (H) Intake
6.04 (0.2378)
Exhaust 6.05 (0.2382)
PBIC2745E
Items Standard Limit
Camshaft journal oil clearance No. 1
0.045 - 0.086 (0.0018 - 0.0034)
0.15 (0.0059)
No. 2, 3, 4, 5 0.030 - 0.071 (0.0012 - 0.0028)
Camshaft bracket inner diameter No. 1
28.000 - 28.021 (1.1024 - 1.1032) —
No. 2, 3, 4, 5 25.000 - 25.021 (0.9843 - 0.9851) —
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SERVICE DATA AND SPECIFICATIONS (SDS)
*: Total indicator reading
CYLINDER BLOCK
Unit: mm (in)
Camshaft journal diameterNo. 1 27.935 - 27.955 (1.0998 - 1.1006) —
No. 2, 3, 4, 5
24.950 - 24.970 (0.9823 - 0.9381) —
Camshaft end play 0.075 - 0.153 (0.0030 - 0.0060)0.24 (0.0094)
Camshaft cam height (A) Intake
44.605 - 44.795 (1.7560 - 1.7635) 44.405 (1.7482)
Exhaust 43.175 - 43.365 (1.6997 - 1.7072) 42.975 (1.6919)
Camshaft flange 3.877 - 3.925 (0.1526 - 0.1545)—
Camshaft runout [TIR*] Less than 0.02 (0.0008)0.05 (0.0020)
Camshaft sprocket runout [TIR*] —0.15 (0.0059)
SEM671
Top surface distortion Limit 0.1 (0.004)
Cylinder bore Inner diameter Standard Grade No. 1
84.000 - 84.010 (3.3071 - 3.3075)
Grade No. 2 84.010 - 84.020 (3.3075 - 3.3079)
PBIC4017E
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PISTON, PISTON RING AND PISTON PIN
Available Piston
Unit: mm (in)
*: Always check with the Parts Department for the latest parts information
Piston Ring
Unit: mm (in)
Out-of-round [Difference between (X) and (Y)]
Limit 0.015 (0.0006)
Taper [Difference between (A) and (C)] 0.01 (0.0004)
Main bearing housing inner diameter grade Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W55.997 - 55.998 (2.2046 - 2.2046)
55.998 - 55.999 (2.2046 - 2.2047)
55.999 - 56.000 (2.2047 - 2.2047)
56.000 - 56.001 (2.2047 - 2.2048)
56.001 - 56.002 (2.2048 - 2.2048)
56.002 - 56.003 (2.2048 - 2.2048)
56.003 - 56.004 (2.2048 - 2.2049)
56.004 - 56.005 (2.2049 - 2.2049)
56.005 - 56.006 (2.2049 - 2.2050)
56.006 - 56.007 (2.2050 - 2.2050)
56.007 - 56.008 (2.2050 - 2.2050)
56.008 - 56.009 (2.2050 - 2.2051)
56.009 - 56.010 (2.2051 - 2.2051)
56.010 - 56.011 (2.2051 - 2.2052)
56.011 - 56.012 (2.2052 - 2.2052)
56.012 - 56.013 (2.2052 - 2.2052)
56.013 - 56.014 (2.2052 - 2.2053)
56.014 - 56.015 (2.2053 - 2.2053)
56.015 - 56.016 (2.2053 - 2.2053)
56.016 - 56.017 (2.2053 - 2.2054)
Grade* Dimension
Piston skirt diameter (A) Standard Grade No. 1
83.970 - 83.980 (3.3059 - 3.3063)
Grade No. 2 83.980 - 83.990 (3.3063 - 3.3067)
Piston height (H) dimension 39.9 (1.571)
Piston pin hole diameter 19.993 - 19.999 (0.7871 - 0.7874)
Piston to cylinder bore clearance Standard
0.020 - 0.040 (0.0008 - 0.0016)
Limit 0.08 (0.0031)
PBIC0188E
Items StandardLimit
Side clearance Top
0.04 - 0.08 (0.002 - 0.003) 0.11 (0.0043)
2nd 0.03 - 0.07 (0.001 - 0.003) 0.10 (0.0039)
Oil ring 0.015 - 0.185 (0.001 - 0.007) —
End gap Top
0.20 - 0.30 (0.008 - 0.012) 0.51 (0.020)
2nd 0.50 - 0.65 (0.020 - 0.026) 0.83 (0.033)
Oil (rail ring) 0.15 - 0.45 (0.006 - 0.018) 0.78 (0.031)
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SERVICE DATA AND SPECIFICATIONS (SDS)
Piston Pin
Unit: mm (in)
CONNECTING ROD
Unit: mm (in)
1: After installing in connecting rod
2: Always check with the Parts Department for the latest parts information
CRANKSHAFT
Unit: mm (in)
Items
StandardLimit
Piston pin outer diameter 19.989 - 19.995 (0.7870 - 0.7872) —
Piston to piston pin oil clearance 0.002 - 0.006 (0.0001 - 0.0002) —
Connecting rod bushing oil clearance 0.005 - 0.023 (0.0002 - 0.0009) 0.03 (0.0012)
Center distance 143.44 - 143.54 (5.647 - 5.650)
Bend [per 100 (3.94)] Limit 0.15 (0.0059)
Torsion [per 100 (3.94)] Limit 0.30 (0.0118)
Connecting rod bushing inner diameter
120.000 - 20.012 (0.7874 - 0.7879)
Side clearance Standard
0.20 - 0.35 (0.0079 - 0.0138)
Limit 0.40 (0.0157)
Connecting rod big end diameter Grade
2Dimension
Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N 47.000 - 47.001 (1.8504 - 1.8504)
47.001 - 47.002 (1.8504 - 1.8505)
47.002 - 47.003 (1.8505 - 1.8505)
47.003 - 47.004 (1.8505 - 1.8505)
47.004 - 47.005 (1.8505 - 1.8506)
47.005 - 47.006 (1.8506 - 1.8506)
47.006 - 47.007 (1.8506 - 1.8507)
47.007 - 47.008 (1.8507 - 1.8507)
47.008 - 47.009 (1.8507- 1.8507)
47.009 - 47.010 (1.8507- 1.8508)
47.010 - 47.011 (1.8508 - 1.8508)
47.011 - 47.012 (1.8508 - 1.8509)
47.012 - 47.013 (1.8509 - 1.8509)
Center distance (r) 40.41 - 40.49 (1.5909 - 1.5940)
Out-of-round [Difference between (X) and (Y)] Limit 0.0035 (0.0001)
Taper [Difference between (A) and (B)] Limit 0.0035 (0.0001)
Runout [TIR
1] Standard
0.05 (0.0020)
Limit 0.10 (0.0040)
Crankshaft end play Standard
0.10 - 0.26 (0.0039 - 0.0102)
Limit 0.30 (0.012)
SEM645PBIC3459J
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1: Total indicator reading
2: Always check with the Parts Department for the latest parts information
MAIN BEARING
Unit: mm (in)
Grade2Dimension
Pin journal diameter grade. (Dp) Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U43.970 - 43.971 (1.7311 - 1.7311)
43.969 - 43.970 (1.7311 - 1.7311)
43.968 - 43.969 (1.7310 - 1.7311)
43.967 - 43.968 (1.7310 - 1.7310)
43.966 - 43.967 (1.7309 - 1.7310)
43.965 - 43.966 (1.7309 - 1.7309)
43.964 - 43.965 (1.7309 - 1.7309)
43.963 - 43.964 (1.7308 - 1.7309)
43.962 - 43.963 (1.7308 - 1.7308)
43.961 - 43.962 (1.7307 - 1.7308)
43.960 - 43.961 (1.7307 - 1.7307)
43.959 - 43.960 (1.7307 - 1.7307)
43.958 - 43.959 (1.7306 - 1.7307)
43.957 - 43.958 (1.7306 - 1.7306)
43.956 - 43.957 (1.7305 - 1.7306)
43.955 - 43.956 (1.7305 - 1.7305)
43.954 - 43.955 (1.7305 - 1.7305)
43.953 - 43.954 (1.7304 - 1.7305)
Main journal diameter grade. (Dm) Grade No. A
Grade No. B
Grade No. C
Grade No. D
Grade No. E
Grade No. F
Grade No. G
Grade No. H
Grade No. J
Grade No. K
Grade No. L
Grade No. M
Grade No. N
Grade No. P
Grade No. R
Grade No. S
Grade No. T
Grade No. U
Grade No. V
Grade No. W51.978 - 51.979 (2.0464 - 2.0464)
51.977 - 51.978 (2.0463 - 2.0464)
51.976 - 51.977 (2.0463 - 2.0463)
51.975 - 51.976 (2.0463 - 2.0463)
51.974 - 51.975 (2.0462 - 2.0463)
51.973 - 51.974 (2.0462 - 2.0462)
51.972 - 51.973 (2.0461 - 2.0462)
51.971 - 51.972 (2.0461 - 2.0461)
51.970 - 51.971 (2.0461 - 2.0461)
51.969 - 51.970 (2.0460 - 2.0461)
51.968 - 51.969 (2.0460 - 2.0460)
51.967 - 51.968 (2.0459 - 2.0460)
51.966 - 51.967 (2.0459 - 2.0459)
51.965 - 51.966 (2.0459 - 2.0459)
51.964 - 51.965 (2.0458 - 2.0459)
51.963 - 51.964 (2.0458 - 2.0458)
51.962 - 51.963 (2.0457 - 2.0458)
51.961 - 51.962 (2.0457 - 2.0457)
51.960 - 51.961 (2.0457 - 2.0457)
51.959 - 51.960 (2.0456 - 2.0457)
Grade number*
Thickness Identification color Remarks
0 1.996 - 1.999 (0.0786 - 0.0787) Black
Grade and color are the same
for upper and lower bearings.
1
1.999 - 2.002 (0.0787 - 0.0788) Brown
2 2.002 - 2.005 (0.0788 - 0.0789) Green
3 2.005 - 2.008 (0.0789 - 0.0791) Yellow
4 2.008 - 2.011 (0.0791 - 0.0792) Blue
5 2.011 - 2.014 (0.0792 - 0.0793) Pink
6 2.014 - 2.017 (0.0793 - 0.0794) Purple
7 2.017 - 2.020 (0.0794 - 0.0795) White
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