NISSAN NOTE 2016 Service Repair Manual

ST-20
< SERVICE DATA AND SPECIFICATIONS (SDS)
SERVICE DATA AND SPECIFICATIONS (SDS)
Rack Stroke
INFOID:0000000012430518
Unit: mm (in)
Ball Joint Swing ForceINFOID:0000000012430519
*: For measuring position, refer to ST-14, "Inspection".
Ball Joint Axial End PlayINFOID:0000000012430520
Unit: mm (in)
Inner Socket LengthINFOID:0000000012430521
Unit: mm (in)
Item Standard
Rack stroke neutral position (L) 64.6 (2.543)
JSGIA0272ZZ
ItemStandard
Outer socket Spring balance measurement
*6.0 – 58 N (0.61 – 5.9 kg-f, 1.35 – 13.03 lb-f)
Inner socket Spring balance measurement
*3.5 – 34.7 N (0.36 – 3.5 kg-f, 0.79 – 7.8 lb-f)
Item Standard
Outer socket 0.5 (0.020) or less
Inner socket 0.2 (0.008 in) or less
ItemStandard
Inner socket length (L) 67.4 (2.654)
SGIA0167E
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TM-1
TRANSMISSION & DRIVELINE
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CONTENTS
TRANSAXLE & TRANSMISSION
5MT: RS5F91R
PRECAUTION ....... ........................................
7
PRECAUTIONS .............................................. .....7
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" ............................................................. ......
7
General Precautions .................................................7
Precaution for Work ..................................................7
Liquid Gasket ............................................................8
PREPARATION ...........................................10
PREPARATION .............................................. ....10
Special Service Tools .......................................... ....10
Commercial Service Tools ......................................12
SYSTEM DESCRIPTION .............................13
STRUCTURE AND OPERATION ................... ....13
Sectional View ..................................................... ....13
System Description .................................................13
DTC/CIRCUIT DIAGNOSIS .........................15
POSITION SWITCH ........................................ ....15
BACK-UP LAMP SWITCH .................................... ....15
BACK-UP LAMP SWITCH : Component Inspec-
tion ..........................................................................
15
PARK/NEUTRAL POSITION (PNP) SWITCH ....... ....15
PARK/NEUTRAL POSITION (PNP) SWITCH :
Component Inspection ............................................
15
SYMPTOM DIAGNOSIS ..............................16
NOISE, VIBRATION AND HARSHNESS
(NVH) TROUBLESHOOTING ........................ ....
16
NVH Troubleshooting Chart ................................ ....16
PERIODIC MAINTENANCE .........................17
GEAR OIL .........................................................17
Inspection ............................................................ ....17
Draining ...................................................................17
Refilling ....................................................................17
REMOVAL AND INSTALLATION ...............18
SIDE OIL SEAL .................................................18
Removal and Installation ..................................... ....18
Inspection ................................................................18
POSITION SWITCH ..........................................19
Removal and Installation .........................................19
Inspection ................................................................19
CONTROL LINKAGE ........................................20
Exploded View ..................................................... ....20
Removal and Installation .........................................20
Inspection ................................................................21
AIR BREATHER HOSE ....................................22
Exploded View .........................................................22
Removal and Installation .........................................22
5TH MAIN GEAR ASSEMBLY .........................23
Removal and Installation .........................................23
Inspection ................................................................23
UNIT REMOVAL AND INSTALLATION ......24
TRANSAXLE ASSEMBLY ................................24
Exploded View ..................................................... ....24
Removal and Installation .........................................24
Inspection ................................................................25
UNIT DISASSEMBLY AND ASSEMBLY ....26
TRANSAXLE ASSEMBLY ................................26
Exploded View ..................................................... ....26
Disassembly ............................................................30
Assembly .................................................................36
Inspection ................................................................44
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TM-2
INPUT SHAFT AND GEAR ...............................45
Exploded View ..................................................... ...45
Disassembly ...........................................................45
Assembly ................................................................45
Inspection ...............................................................45
MAINSHAFT AND GEAR ..................................47
Exploded View ..................................................... ...47
Disassembly ...........................................................47
Assembly ................................................................49
Inspection ...............................................................50
FINAL DRIVE .....................................................52
Exploded View ..................................................... ...52
Disassembly ...........................................................52
Assembly ................................................................52
Inspection ...............................................................52
SERVICE DATA AND SPECIFICATIONS
(SDS) ........................................................ ...
54
SERVICE DATA AND SPECIFICATIONS
(SDS) ............................................................... ...
54
General Specifications ......................................... ...54
CVT: RE0F11A
PRECAUTION .............. ...............................
55
PRECAUTIONS .............................................. ...55
Precaution for Supplemental Restraint System
(SRS) "AIR BAG" and "SEAT BELT PRE-TEN-
SIONER" .............................................................. ...
55
Precaution for Procedure without Cowl Top Cover ...55
Precaution for TCM, Transaxle Assembly or Con-
trol Valve Replacement ..........................................
55
Precaution for G Sensor Removal/Installation or
Replacement ..........................................................
55
General Precautions ...............................................56
On Board Diagnosis (OBD) System of CVT and
Engine ....................................................................
57
Removal and Installation Procedure for CVT Unit
Connector ...............................................................
57
PREPARATION ...........................................59
PREPARATION .............................................. ...59
Special Service Tools .......................................... ...59
Commercial Service Tools ......................................59
SYSTEM DESCRIPTION ............................61
COMPONENT PARTS .................................... ...61
CVT CONTROL SYSTEM ...................................... ...61
CVT CONTROL SYSTEM : Component Parts Lo-
cation ......................................................................
61
CVT CONTROL SYSTEM : TCM ...........................63
CVT CONTROL SYSTEM : ROM Assembly ....... ...63
CVT CONTROL SYSTEM : Transmission Range
Switch .................................................................. ...
63
CVT CONTROL SYSTEM : Primary Speed Sen-
sor ........................................................................ ...
63
CVT CONTROL SYSTEM : Secondary Speed
Sensor .....................................................................
63
CVT CONTROL SYSTEM : Output Speed Sensor ...64
CVT CONTROL SYSTEM : CVT Fluid Tempera-
ture Sensor .......................................................... ...
64
CVT CONTROL SYSTEM : Secondary Pressure
Sensor .................................................................. ...
65
CVT CONTROL SYSTEM : Primary Pressure So-
lenoid Valve ......................................................... ...
65
CVT CONTROL SYSTEM : Low Brake Solenoid
Valve .......................................................................
65
CVT CONTROL SYSTEM : High Clutch & Re-
verse Brake Solenoid Valve ....................................
66
CVT CONTROL SYSTEM : Torque Converter
Clutch Solenoid Valve .............................................
66
CVT CONTROL SYSTEM : Line Pressure Sole-
noid Valve ............................................................ ...
66
CVT CONTROL SYSTEM : G Sensor ....................66
CVT CONTROL SYSTEM : Overdrive Control
Switch .....................................................................
66
CVT CONTROL SYSTEM : O/D OFF Indicator
Lamp .......................................................................
66
CVT CONTROL SYSTEM : Shift Position Indica-
tor ............................................................................
68
CVT CONTROL SYSTEM : Malfunction Indicator
Lamp (MIL) ..............................................................
68
SHIFT LOCK SYSTEM ..............................................68
SHIFT LOCK SYSTEM : Co mponent Parts Loca-
tion ....................................................................... ...
68
STRUCTURE AND OPERATION ......................70
TRANSAXLE .......................................................... ...70
TRANSAXLE : Cross-Sectional View .....................70
TRANSAXLE : Transaxle Mechanism ... .................70
TRANSAXLE : Operation Stat us .............................72
TRANSAXLE : Oil Pressure System .......................73
TRANSAXLE : Component De scription ..................73
FLUID COOLER & FLUID WARMER SYSTEM ..... ...74
FLUID COOLER & FLUID WARMER SYSTEM :
System Description .................................................
74
SHIFT LOCK SYSTEM ..............................................74
SHIFT LOCK SYSTEM : Syst em Description .........75
KEY LOCK SYSTEM .............................................. ...75
KEY LOCK SYSTEM : System Description ............75
SYSTEM ......................................................... ...76
CVT CONTROL SYSTEM .........................................76
CVT CONTROL SYSTEM : System Description . ...76
CVT CONTROL SYSTEM : Fail-safe ......................78
CVT CONTROL SYSTEM : Protection Control .......80
LINE PRESSURE CONTROL ................................ ...81
LINE PRESSURE CONTROL : System Descrip-
tion ....................................................................... ...
82
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TM-3
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SHIFT CONTROL ..................................................
....
82
SHIFT CONTROL : System Description .................83
SELECT CONTROL .............................................. ....84
SELECT CONTROL : System Description ..............85
LOCK-UP CONTROL ............................................ ....85
LOCK-UP CONTROL : System Description ............86
IDLE NEUTRAL CONTROL .................................. ....86
IDLE NEUTRAL CONTROL : System Description ....87
ON BOARD DIAGNOSTIC (OBD) SYSTEM ......90
Description .......................................................... ....90
Function of OBD ......................................................90
DIAGNOSIS SYSTEM (TCM) .............................91
DIAGNOSIS DESCRIPTION ................................. ....91
DIAGNOSIS DESCRIPTION : 1 Trip Detection Di-
agnosis and 2 Trip Detect ion Diagnosis ..................
91
DIAGNOSIS DESCRIPTION : DTC and DTC of
1st Trip ................................................................ ....
91
DIAGNOSIS DESCRIPTION : Malfunction Indica-
tor Lamp (MIL) .........................................................
91
DIAGNOSIS DESCRIPTION : Counter System ......91
CONSULT Function ............................................ ....93
ECU DIAGNOSIS INFORMATION ..............99
TCM ................................................................ ....99
Reference Value ................................................. ....99
Fail-safe ................................................................106
Protection Control .................................................109
DTC Inspection Priority Chart ............................. ..109
DTC Index ........................................................... ..110
WIRING DIAGRAM ....................................112
CVT CONTROL SYST EM ................................112
Wiring Diagram ................................................... ..112
CVT SHIFT LOCK SYSTEM ............................119
Wiring Diagram ................................................... ..119
BASIC INSPECTION .................................122
DIAGNOSIS AND REPAIR WORK FLOW .... ..122
Flowchart of Trouble Diagnosis ........................... ..122
Question sheet ......................................................123
ADDITIONAL SERVICE WHEN REPLACING
TCM ..................................................................
125
Description .......................................................... ..125
Work Procedure ....................................................125
ADDITIONAL SERVICE WHEN REPLACING
CONTROL VALVE OR TRANSAXLE ASSEM-
BLY ...................................................................
127
Description .......................................................... ..127
Work Procedure ....................................................127
CALIBRATION OF G SENSOR .......................130
Description ........................................................... ..130
Work Procedure .....................................................130
STALL TEST ...................................................131
Work Procedure .....................................................131
LINE PRESSURE TEST ..................................132
Work Procedure .....................................................132
CVT POSITION ...............................................133
Inspection ..............................................................133
Adjustment .............................................................133
HOW TO ERASE PERMANENT DTC ............134
Description .............................................................134
DTC/CIRCUIT DIAGNOSIS .......................135
U0073 COMMUNICATION BUS A OFF .........135
Description ........................................................... ..135
DTC Logic ..............................................................135
Diagnosis Procedure .............................................135
U0100 LOST COMMUNICATION (ECM A) ....136
Description .............................................................136
DTC Logic ..............................................................136
Diagnosis Procedure .............................................136
U0140 LOST COMMUNICATION (BCM) ........137
Description .............................................................137
DTC Logic ..............................................................137
Diagnosis Procedure .............................................137
U0141 LOST COMMUNICATION (BCM A) ....138
Description .............................................................138
DTC Logic ..............................................................138
Diagnosis Procedure .............................................138
U0155 LOST COMMUNICATION (IPC) ..........139
Description .............................................................139
DTC Logic ..............................................................139
Diagnosis Procedure .............................................139
U0300 CAN COMMUNICATION DATA ..........140
Description .............................................................140
DTC Logic ..............................................................140
Diagnosis Procedure .............................................140
U1000 CAN COMM CIRCUIT .........................141
Description .............................................................141
DTC Logic ..............................................................141
Diagnosis Procedure .............................................141
U1117 LOST COMMUNICATION (ABS) ........142
Description .............................................................142
DTC Logic ..............................................................142
Diagnosis Procedure .............................................142
P062F EEPROM ..............................................143
Description .............................................................143
DTC Logic ..............................................................143
Diagnosis Procedure .............................................143
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TM-4
P0705 TRANSMISSION RANGE SENSOR A .144
DTC Logic ..............................................................144
Diagnosis Procedure .............................................144
Component Inspection (Transmission Range
Switch) ...................................................................
148
P0706 TRANSMISSION RANGE SENSOR A .150
DTC Logic ..............................................................150
Diagnosis Procedure .............................................150
Component Inspection (Transmission Range
Switch) ...................................................................
152
P0711 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................
153
DTC Logic ............................................................ ..153
Diagnosis Procedure .............................................156
Component Inspection (CVT Fluid Temperature
Sensor) ..................................................................
156
P0712 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................
157
DTC Logic ............................................................ ..157
Diagnosis Procedure .............................................157
Component Inspection (CVT Fluid Temperature
Sensor) ..................................................................
157
P0713 TRANSMISSION FLUID TEMPERA-
TURE SENSOR A ............................................
159
DTC Logic ............................................................ ..159
Diagnosis Procedure .............................................159
Component Inspection (CVT Fluid Temperature
Sensor) ..................................................................
160
P0715 INPUT SPEED SENSOR A ..................161
DTC Logic ............................................................ ..161
Diagnosis Procedure .............................................161
P0720 OUTPUT SPEED SENSOR ..................164
DTC Logic ............................................................ ..164
Diagnosis Procedure .............................................164
P0740 TORQUE CONVERTER .......................167
DTC Logic ............................................................ ..167
Diagnosis Procedure .............................................168
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
168
P0743 TORQUE CONVERTER .......................169
DTC Logic ............................................................ ..169
Diagnosis Procedure .............................................170
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
170
P0744 TORQUE CONVERTER .......................171
DTC Logic ............................................................ ..171
Diagnosis Procedure .............................................172
Component Inspection (Torque Converter Clutch
Solenoid Valve) .....................................................
172
P0746 PRESSURE CONTROL SOLENOID A .173
DTC Logic ............................................................ ..173
Diagnosis Procedure ............................................ .174
Component Inspection (Line Pressure Solenoid
Valve) ....................................................................
174
P0846 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................
175
DTC Logic .............................................................175
Diagnosis Procedure .............................................175
P0847 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................
177
DTC Logic .............................................................177
Diagnosis Procedure .............................................177
P0848 TRANSMISSION FLUID PRESSURE
SEN/SW B ........................................................
179
DTC Logic .............................................................179
Diagnosis Procedure .............................................179
P0863 TCM COMMUNICATION .......................181
DTC Logic .............................................................181
Diagnosis Procedure .............................................181
P0890 TCM .......................................................182
DTC Logic .............................................................182
Diagnosis Procedure .............................................182
P0962 PRESSURE CONTROL SOLENOID A ..184
DTC Logic ............................................................ .184
Diagnosis Procedure .............................................184
Component Inspection (Line Pressure Solenoid
Valve) ....................................................................
184
P0963 PRESSURE CONTROL SOLENOID A ..186
DTC Logic ............................................................ .186
Diagnosis Procedure .............................................186
Component Inspection (Line Pressure Solenoid
Valve) ....................................................................
186
P0965 PRESSURE CONTROL SOLENOID B ..188
DTC Logic ............................................................ .188
Diagnosis Procedure .............................................188
P0966 PRESSURE CONTROL SOLENOID B ..189
DTC Logic ............................................................ .189
Diagnosis Procedure .............................................189
Component Inspection (Primary Pressure Sole-
noid Valve) ............................................................
189
P0967 PRESSURE CONTROL SOLENOID B ..191
DTC Logic ............................................................ .191
Diagnosis Procedure .............................................191
Component Inspection (Primary Pressure Sole-
noid Valve) ............................................................
191
P0998 SHIFT SOLENOID F .............................193
DTC Logic .............................................................193
Diagnosis Procedure .............................................193
Component Inspection (Low Brake Solenoid
Valve) ....................................................................
193
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TM-5
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P0999 SHIFT SOLENOID F .............................195
DTC Logic ........................................................... ..195
Diagnosis Procedure .............................................195
Component Inspection (Low Brake Solenoid
Valve) ....................................................................
195
P099B SHIFT SOLENOID G ............................197
DTC Logic ........................................................... ..197
Diagnosis Procedure .............................................197
Component Inspection (High Clutch & Reverse
Brake Solenoid Valve) ...........................................
197
P099C SHIFT SOLENOID G ............................199
DTC Logic ........................................................... ..199
Diagnosis Procedure .............................................199
Component Inspection (High Clutch & Reverse
Brake Solenoid Valve) ...........................................
199
P1586 G SENSOR ............................................201
DTC Logic .............................................................201
Diagnosis Procedure .............................................201
P1588 G SENSOR ............................................204
DTC Logic .............................................................204
Diagnosis Procedure .............................................204
P2765 CLUTCH B SPEED SENSOR ...............206
DTC Logic ........................................................... ..206
Diagnosis Procedure .............................................206
P2857 CLUTCH A PRESSURE .......................209
DTC Logic ........................................................... ..209
Diagnosis Procedure .............................................209
P2858 CLUTCH B PRESSURE .......................210
DTC Logic ........................................................... ..210
Diagnosis Procedure .............................................210
P2859 CLUTCH A PRESSURE .......................211
DTC Logic ........................................................... ..211
Diagnosis Procedure .............................................212
P285A CLUTCH B PRESSURE .......................213
DTC Logic ........................................................... ..213
Diagnosis Procedure .............................................214
MAIN POWER SUPPLY AND GROUND CIR-
CUIT ..................................................................
215
Diagnosis Procedure ........................................... ..215
OVERDRIVE CONTROL SWITCH ...................217
Component Function Check ................................ ..217
Diagnosis Procedure .............................................217
Component Inspection (Overdrive Control Switch)
..
218
OD OFF INDICATOR LAMP ............................219
Component Function Check ..................................219
Diagnosis Procedure .............................................219
SHIFT POSITION INDICATOR CIRCUIT .........220
Component Parts Function Inspection ................ ..220
Diagnosis Procedure ........................................... ..220
SHIFT LOCK SYSTEM ...................................221
Component Function Check ..................................221
Diagnosis Procedure .............................................221
SYMPTOM DIAGNOSIS ............................223
CVT CONTROL SYSTEM ...............................223
Symptom Table ................................................... ..223
PERIODIC MAINTENANCE ......................228
CVT FLUID ......................................................228
Inspection ............................................................ ..228
Replacement .........................................................228
Adjustment .............................................................229
REMOVAL AND INSTALLATION .............231
CVT SHIFT SELECTOR ..................................231
Exploded View ..................................................... ..231
Removal and Installation .......................................231
Disassembly and Assembly ...................................232
Inspection ..............................................................232
CONTROL CABLE ..........................................234
Exploded View .......................................................234
Removal and Installation .......................................234
Inspection and Adjustment ....................................236
KEY INTERLOCK CABLE ..............................237
Exploded View .......................................................237
Removal and Installation .......................................237
Inspection ..............................................................238
TCM .................................................................239
Exploded View .......................................................239
Removal and Installation .......................................239
Adjustment .............................................................239
AIR BREATHER HOSE ..................................240
Removal and Installation .......................................240
G SENSOR ......................................................241
Exploded View .......................................................241
Removal and Installation .......................................241
Adjustment .............................................................241
OIL PAN, CONTROL VALVE .........................242
Exploded View .......................................................242
Removal and Installation .......................................242
Inspection and Adjustment ....................................245
PRIMARY SPEED SENSOR ...........................246
Exploded View .......................................................246
Removal and Installation .......................................246
Inspection and Adjustment ....................................246
SECONDARY SPEED SENSOR ....................247
Exploded View .......................................................247
Removal and Installation .......................................247
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TM-6
Inspection and Adjustment ....................................247
OUTPUT SPEED SENSOR .............................248
Exploded View ..................................................... ..248
Removal and Installation .......................................248
Inspection and Adjustment ....................................248
DIFFERENTIAL SIDE OIL SEAL ....................249
Exploded View ..................................................... ..249
Removal and Installation .......................................249
Inspection and Adjustment ....................................250
WATER HOSE .................................................251
Exploded View ..................................................... ..251
Removal and Installation .......................................251
Inspection ..............................................................253
FLUID COOLER HOSE ...................................254
Exploded View ..................................................... ..254
Removal and Installation .......................................254
Inspection and Adjustment ....................................254
PLUG ...............................................................255
Description ........................................................... ..255
Exploded View .......................................................255
Removal and Installation .......................................255
Inspection and Adjustment ....................................255
CVT OIL WARMER ..........................................256
Exploded View ..................................................... ..256
Removal and Installation .......................................256
Inspection ..............................................................256
CVT FLUID FILTER ..........................................257
Exploded View ..................................................... .257
Removal and Installation .......................................257
Inspection ............................................................. .258
UNIT REMOVAL AND INSTALLATION ...259
TRANSMISSION ASSEMBLY ........................ ..259
Exploded View ..................................................... .259
Removal and Installation .......................................259
Inspection and Adjustment ................................... .261
UNIT DISASSEMBLY AND ASSEMBLY ..263
TORQUE CONVERTER AND CONVERTER
HOUSING OIL SEAL ........................................
263
Exploded View ..................................................... .263
Disassembly ..........................................................263
Assembly ..............................................................263
Inspection ..............................................................264
SERVICE DATA AND SPECIFICATIONS
(SDS) ........ .................................................
265
SERVICE DATA AND SPECIFICATIONS
(SDS) .............................................................. ..
265
General Specification ........................................... .265
Shift Characteristics ..............................................265
Stall Speed ........................................................... .265
Line Pressure ........................................................265
Torque Converter ..................................................265
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PRECAUTIONSTM-7
< PRECAUTION > [5MT: RS5F91R]
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PRECAUTIONS
Precaution for Supplemental Restraint System (SRS) "AIR BAG" and "SEAT BELT
PRE-TENSIONER"
INFOID:0000000012430936
The Supplemental Restraint System such as “AIR BAG” and “SEAT BELT PRE-TENSIONER”, used along
with a front seat belt, helps to reduce the risk or severi ty of injury to the driver and front passenger for certain
types of collision. Information necessary to service the system safely is included in the SR and SB section of
this Service Manual.
WARNING:
• To avoid rendering the SRS inoper ative, which could increase the risk of personal injury or death in
the event of a collision which would result in air bag inflation, all maintenance must be performed by
an authorized NISSAN/INFINITI dealer.
• Improper maintenance, including in correct removal and installation of the SRS, can lead to personal
injury caused by unintentional act ivation of the system. For removal of Spiral Cable and Air Bag
Module, see the SR section.
• Do not use electrical test equipm ent on any circuit related to the SRS unless instructed to in this
Service Manual. SRS wiring harnesses can be identi fied by yellow and/or orange harnesses or har-
ness connectors.
PRECAUTIONS WHEN USING POWER TOOLS (AIR OR ELECTRIC) AND HAMMERS
WARNING:
• When working near the Airbag Diagnosis Sensor Un it or other Airbag System sensors with the Igni-
tion ON or engine running, DO NOT use air or el ectric power tools or strike near the sensor(s) with a
hammer. Heavy vibration could activate the sensor( s) and deploy the air bag(s), possibly causing
serious injury.
• When using air or electric power tools or hammers, always switch the Ignition OFF, disconnect the
battery and wait at least three mi nutes before performing any service.
General PrecautionsINFOID:0000000012430937
CAUTION:
• Do not reuse CSC (Concentric Sl ave Cylinder). CSC slides back to th e original position every time
when removing transaxle assembly. At this time, du st on the sliding parts may damage the seal of
CSC and may cause clutch fluid leakage. Refer to CL-17, "
Removal and Installation".
• Do not reuse transaxle gear oi l, once it has been drained.
• Check oil level or replace gear oil with vehicle on level surface.
• During removal or installation, keep insi de of transaxle clear of dust or dirt.
• Check for the correct installation alignment prior to removal or disassembly. If matching marks are
required, be certain they do not interfer e with the function of the parts marked.
• In principle, tighten bolts or nu ts gradually in several steps workin g diagonally from inside to out-
side. If tightening sequence is specified, use it.
• Do not damage sliding surfaces and mating surfaces.
Precaution for WorkINFOID:0000000012430938
• When removing or disassembling each component, be ca reful not to damage or deform it. If a component
may be subject to interference, be sure to protect it with a shop cloth.
• When removing (disengaging) components with a screwdriver or similar tool, be sure to wrap the component with a shop cloth or vinyl tape to protect it.
• Protect the removed parts with a shop cloth and prevent them from being dropped.
• Replace a deformed or damaged clip.
• If a part is specified as a non-reusabl e part, always replace it with a new one.
• Be sure to tighten bolts and nuts securely to the specified torque.
• After installation is complete, be sure to check that each part works properly.
• Follow the steps below to clean components:
- Water soluble dirt:
• Dip a soft cloth into lukewarm water, wring the water out of the cloth and wipe the dirty area.
• Then rub with a soft, dry cloth.
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TM-8
< PRECAUTION >[5MT: RS5F91R]
PRECAUTIONS
- Oily dirt:
• Dip a soft cloth into lukewarm water with mild detergent (concentration: within 2 to 3%) and wipe the dirty
area.
• Then dip a cloth into fresh water, wring the water out of the cloth and wipe the detergent off.
• Then rub with a soft, dry cloth.
- Do not use organic solvent such as thinner, benzene, alcohol or gasoline.
- For genuine leather seats, use a genuine leather seat cleaner.
Liquid GasketINFOID:0000000012430939
REMOVAL OF LIQUID GASKET SEALING
• After removing the bolts and nuts, separate the mating surface and remove the liquid gasket using Tool (A).
CAUTION:
Be careful not to damage the mating surfaces.
• In areas where the cutter is difficult to use, use a plastic hammer to lightly tap (1) the cutter where the liquid gasket is applied. Use a
plastic hammer to slide (2) the cutter by tapping on the side.
CAUTION:
Do not damage the mating surfaces.
LIQUID GASKET APPLICATION PROCEDURE
1. Using suitable tool (A), remove old liquid gasket adhering to the liquid gasket application surface and the mating surface.
• Remove liquid gasket completely from the groove of the liquidgasket application surface, mounting bolts, and bolt holes.
2. Wipe the liquid gasket application surface and the mating sur- face with white gasoline (lighting and heating use) to remove
adhering moisture, grease and foreign materials.
3. Attach liquid gasket tube to the suitable tool. Use Genuine Silicone RTV Seal ant, or equivalent. Refer to
GI-22, "
Recommended Chemical Products and Sealants".
4. Apply liquid gasket without gaps to the specified location accord- ing to the specified dimensions.
• If there is a groove for liquid gasket application, apply liquid
gasket to the groove.
• As for bolt holes (B), normally apply liquid gasket inside the holes. Occasionally, it should be applied outside the holes.
Check to read the text of this manual.
• Within five minutes of liquid gasket application, install the mat- ing component.
• If liquid gasket protrudes, wipe it off immediately.
• Do not retighten mounting bolts or nuts after the installation. Tool Number : KV10111100 (J-37228)
AWBIA1249GB
JPBIA0053ZZ
EMA0622D
(A) : Groove
: Inside
JPBIA0010ZZ
Revision: August 2015 2016 Versa Note

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PRECAUTIONSTM-9
< PRECAUTION > [5MT: RS5F91R]
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• After 30 minutes or more have passed from the installation, fill engine oil and engine coolant.
CAUTION:
If there are specific instructions in the procedures contained in this manual concerning liquid gas-
ket application, observe them.
Revision: August 2015 2016 Versa Note

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