battery OPEL FRONTERA 1998 Workshop Manual

6E–212
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0353 Ignition 3 Control Circuit
D06RW072
Circuit Description
The powertrain control module’s (PCM) control circuit 3
provides a zero-volt or a 5-volt output signal to the ignition
coil. The normal voltage on the circuit is zero volts. When
the ignition coil receives the 5-volt signal from the PCM, it
provides a ground path for the B+ supply to the primary
side of the number 3 ignition coil. When the PCM shuts off
the 5 volts to the ignition coil, the ignition coil turns “OFF.”
This causes the ignition coil primary magnetic field to
collapse, producing a voltage in the secondary coil which
fires the spark plug.
The circuit between the PCM and ignition coil is monitored
for an open circuit, short to voltage, and short to ground.
When the PCM detects a problem on ignition control
circuit 3, it will set a DTC P0353.
Conditions for Setting the DTC
The ignition is “ON.”
The engine is turning, determined by the 58X
crankshaft position input signal.
The output voltage is not equal to 5 volts when output
is “ON.”
The output voltage is not equal to 0 volts when output
is “OFF.”
Twenty test failures occur within 40 samples of
continuous spark events.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0353 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

6E–215 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0354 Ignition 4 Control Circuit
D06RW072
Circuit Description
The powertrain control module’s (PCM) control circuit 4
provides a zero-volt or a 5-volt output signal to the ignition
coil. The normal voltage on the circuit is zero volts. When
the ignition coil receives the 5-volt signal from the PCM, it
provides a ground path for the B+ supply to the primary
side of the number 4 ignition coil. When the PCM shuts off
the 5 volts to the ignition coil, the ignition coil turns “OFF.”
This causes the ignition coil primary magnetic field to
collapse, producing a voltage in the secondary coil which
fires the spark plug.
The circuit between the PCM and ignition coil is monitored
for an open circuit, short to voltage, and short to ground.
When the PCM detects a problem on ignition control
circuit 4, it will set a DTC P0354.
Conditions for Setting the DTC
The ignition is “ON.”
The engine is turning, determined by the 58X
crankshaft position input signal.
The output voltage is not equal to 5 volts when output
is “ON.”
The output voltage is not equal to 0 volts when output
is “OFF.”
Twenty test failures occur within 40 samples of
continuous spark events.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0354 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

6E–218
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0355 Ignition 5 Control Circuit
D06RW072
Circuit Description
The powertrain control module’s (PCM) control circuit 5
provides a zero-volt or a 5-volt output signal to the ignition
coil. The normal voltage on the circuit is zero volts. When
the ignition coil receives the 5-volt signal from the PCM, it
provides a ground path for the B+ supply to the primary
side of the number 5 ignition coil. When the PCM shuts off
the 5 volts to the ignition coil, the ignition coil turns “OFF.”
This causes the ignition coil primary magnetic field to
collapse, producing a voltage in the secondary coil which
fires the spark plug.
The circuit between the PCM and ignition coil is monitored
for an open circuit, short to voltage, and short to ground.
When the PCM detects a problem on ignition control
circuit 5, it will set a DTC P0355.
Conditions for Setting the DTC
The ignition is “ON.”
The engine is turning, determined by the 58X
crankshaft position input signal.
The output voltage is not equal to 5 volts when output
is “ON.”
The output voltage is not equal to 0 volts when output
is “OFF.”
Twenty test failures occur within 40 samples of
continuous spark events.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0355 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

6E–221 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0356 Ignition 6 Control Circuit
D06RW072
Circuit Description
The powertrain control module’s (PCM) control circuit 6
provides a zero-volt or a 5-volt output signal to the ignition
coil. The normal voltage on the circuit is zero volts. When
the ignition coil receives the 5-volt signal from the PCM, it
provides a ground path for the B+ supply to the primary
side of the number 6 ignition coil. When the PCM shuts off
the 5 volts to the ignition coil, the ignition coil turns “OFF.”
This causes the ignition coil primary magnetic field to
collapse, producing a voltage in the secondary coil which
fires the spark plug.
The circuit between the PCM and ignition coil is monitored
for an open circuit, short to voltage, and short to ground.
When the PCM detects a problem on ignition control
circuit 6, it will set a DTC P0356.
Conditions for Setting the DTC
The ignition is “ON.”
The engine is turning, determined by the 58X
crankshaft position input signal.
The output voltage is not equal to 5 volts when output
is “ON.”
The output voltage is not equal to 0 volts when output
is “OFF.”
Twenty test failures occur within 40 samples of
continuous circuit monitoring.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0356 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Diagnostic Aids
Check for the following conditions:

6E–224
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0402 EGR Pintle Crank Error
D06RW106
Circuit Description
The powertrain control module (PCM) monitors the EGR
valve pintle position input to ensure that the valve
responds properly to commands from the PCM, and to
detect a fault if pintle position is stuck open. If the PCM
detects a pintle position signal indicates more than 21.5%
and more than for 625 msec during cranking, the PCM will
set DTC P0402.
Conditions for Setting the DTC
Ignition voltage is between 11 and 16 volts.
Intake Air temp is more than 3C
At Engine revolution less than 600 RPM, EGR pintle
position indicates more than 21.5% and more than for
625 msecs.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) after the second consecutive trip in which the
fault is detected.
The PCM will store conditions which were present
w h e n t h e D T C w a s s e t a s F r e e z e F r a m e a n d i n F a i l u r e
Records data.
Conditions for Clearing the MIL/DTC
DTC P0402 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Foreign material on EGR valve between pintle and
seat may cause EGR stuck open. Inspect foreign
material in EGR valve.
Excessive carbon deposit may cause unsmooth
operation of EGR valve shaft. Inspect carbon deposit
and clean up inside of carbon deposit.
Poor connection or damaged harness–inspect the
wiring harness for damage If the harness appears to be
OK, observe the EGR actual position display on Tech
2 while moving connectors and wiring harnesses
related to EGR valve. A change in the display will
indicate the location of the fault.
NOTE: If the EGR valve shows signs of excessive heat,
check the exhaust system for blockage (possibly a
plugged catalytic converter) using the “Restricted
Exhaust System Check”.

6E–226
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0404 EGR Open Stuck
D06RW106
Circuit Description
The powertrain control module (PCM) monitors the EGR
valve pintle position input to ensure that the valve
responds properly to commands from the PCM, and to
detect a fault if pintle position is different from
commanded position. If the PCM detects a pintle position
signal indicates more than 15 points different between
current and commanded and more than 15 seconds, the
PCM will set DTC P0404.
Conditions for Setting the DTC
Ignition voltage is between 11 and 16 volts.
Intake Air temp is more than 3C.
Desire EGR position is more than 0.
The difference between desired EGR and current EGR
is less than 3%.
Difference EGR pintle position between current and
commanded position becomes more than 15% and
last more than 15 seconds, and this condition meets
three times in a trip. Then it trigger, the PCM lights on.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) as soon as failure detected after consecutive 2nd
trip in which the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in Failure
Records data.
Conditions for Clearing the MIL/DTC
DTC P0404 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Excessive carbon deposit on EGR valve shaft may
cause EGR stuck open or unsmooth operation. Those
carbon deposit may occur by unusual port operation.
Clean up carbon may make smooth function of EGR
valve.
Poor connection or damaged harness – Inspect the
wiring harness for damage. If the harness appears to
be OK, observe the EGR actual position display on
Tech 2 while moving connectors and wiring harnesses
related to EGR valve. A change in the display will
indicate the location of the fault.

6E–228
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0405 EGR Low Voltage
D06RW106
Circuit Description
The powertrain control module (PCM) monitors the EGR
valve pintle position input to ensure that the valve
responds properly to command from the PCM. If current
pintle position voltage indicates less than 0.1 V and last
more than 10 seconds, then the PCM will set DTC P0405.
Conditions for Setting the DTC
Ignition voltage is between 11 and 16 volts.
EGR pintle position output voltage is less than 0.1 volt
and last more than 10 sec. Action taken when the DTC
sets.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) as soon as failure detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in Failure
Records data.
Conditions for Clearing the MIL/DTC
DTC P0405 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Poor connection or damaged harness – Inspect the
wiring harness for damage. If the harness appears to
be OK, observe the EGR actual position display on
Tech 2 while moving connectors and wiring harnesses
related to EGR valve. A change in the display will
indicate the location of the fault.

6E–231 ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0406 EGR High Voltage
D06RW106
Circuit Description
The powertrain control module (PCM) monitors the EGR
valve pintle position input to ensure that the valve
responds properly to command from the PCM. If current
pintle position voltage indicates more than 4.8 V and last
more than 10 seconds, then the PCM will set DTC P0406.
Conditions for Setting the DTC
Ignition voltage is between 11 and 16 volts.
EGR pintle position output voltage is more than 4.8 volt
and last more than 10 sec.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) as soon as failure detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in Failure
Records data.
Conditions for Clearing the MIL/DTC
DTC P0404 can be cleared by using Tech 2 “Clear Info”
function or by disconnecting the PCM battery feed.
Diagnostic Aids
Check for the following conditions:
Poor connection or damaged harness – Inspect the
wiring harness for damage. If the harness appears to
be OK, observe the EGR actual position display on
Tech 2 while moving connectors and wiring harnesses
related to EGR valve. A change in the display will
indicate the location of the fault.

6E–234
ENGINE DRIVEABILITY AND EMISSIONS
Diagnostic Trouble Code (DTC) P0502 VSS Circuit Low Input
D06RW019
Circuit Description
The vehicle speed sensor has a magnet rotated by the
transmission output shaft. Attached to the sensor is a hall
effect circuit the interacts with the magnetic field treated
by the rotating magnet. A 12-volt operating supply for the
speed sensor hall circuit is supplied from the meter fuse.
The VSS pulses to ground the 9-volt signal sent from the
powertrain control module (PCM) on the reference circuit.
The PCM interprets vehicle speed by the number of
pulses to ground per second on the reference circuit.
Conditions for Setting the DTC
Engine is running.
Engine coolant temperature is above 60C (140F).
Engine speed is between 1800 RPM and 2500 RPM.
Throttle angle is between 10% and 40%.
Engine load is greater than 50 kPa.
MAP sensor indicates greater than 50 kPa manifold
pressure.
PCM detects no VSS signal for 12.5 seconds over a
period of 25 seconds.
Action Taken When the DTC Sets
The PCM will illuminate the malfunction indicator lamp
(MIL) the first time the fault is detected.
The PCM will store conditions which were present
when the DTC was set as Freeze Frame and in the
Failure Records data.
Conditions for Clearing the MIL/DTC
DTC P0502 can be cleared by using the Tech 2 “Clear
Info” function or by disconnecting the PCM battery
feed.
Test Description
Number(s) below refer to the step number(s) on the
Diagnostic Chart.
10. To avoid backprobing the VSS and possibly
damaging a seal or terminal, the VSS output can be
tested at the point where the transmission harness
connects to the engine harness. Power and ground
are applied by jumpers to the VSS through the
connectors which are located just in front of the air
cleaner assembly. The VSS signal is monitored
with a DVM as the rear driveshaft turns. The
wheels can be turned to rotate the driveshaft, or in
2-wheels-drive vehicles the driveshaft can be turned
directly.
12. The speedometer-to-PCM VSS signal wire is
spliced to a wire leading to the cruise control
module. If a short to ground or voltage is indicated
between the PCM and speedometer, it could be on
the cruise control circuit if the vehicle is equipped
with cruise control.

6E–235 ENGINE DRIVEABILITY AND EMISSIONS
DTC P0502 – VSS Circuit Low Input
StepActionVa l u e ( s )Ye sNo
1Was the “On-Board Diagnostic (OBD) System Check”
performed?
—Go to Step 2
Go to OBD
System
Check
2Does the speedometer work?—Go to Step 10Go to Step 3
31. Disconnect the VSS connector.
2. Ignition “ON.”
3. Using a test light to battery +, probe the connector
ground wire.
Did the light illuminate?
—Go to Step 5Go to Step 4
4Repair the sensor ground.
Is the action complete?
—Verify repair—
51. Ignition “ON,” sensor disconnected.
2. Using a DVM, measure at the VSS connector
between ground and voltage supply.
Was the measurement near the specified value?
Battery
voltage
Go to Step 7Go to Step 6
6Repair the open or short to ground which may have
blown the meter fuse.
Is the action complete?
—Verify repair—
71. Ignition “ON,” VSS disconnected.
2. Using a DVM, measure at the VSS connector
between ground and the wire from the
speedometer.
Was the measurement near the specified value?
7.5-8 VGo to Step 9Go to Step 8
8Check for an open or short circuit between the
speedometer and the VSS.
Was an open or short circuit located?
—Verify repairGo to Step 9
9Replace the speedometer.
Is the action complete?
—Verify repair—