key PORSCHE 911 TURBO 2014 6.G Repair Manual

Minor Repairs 239
Minor Repairs
Exercise Extreme Caution when Working on your vehicle .............................. 240Checking the Coolant Level and Adding Coolant .......................................... 242Brake Fluid ................................................ 243Electromechanical Power Steering............... 244Changing Air Cleaner .................................. 244Changing Particle Filters ............................. 244Tires and Wheels ........................................ 244Changing Wheels........................................ 254Wheel Attachment Faces ............................. 257Wheel Bolts................................................ 257Wheels with Central Lock ............................ 258Central Bolts .............................................. 258Changing a Wheel....................................... 258Rim Cleaner ............................................... 263Central Bolt Emergency Fastening ............... 263Flat Tire ..................................................... 265Electrical System ....................................... 267Battery (12 volt) ......................................... 271External Power Supply, Emergency starting with jumper cables ......................... 273Changing Car Key (Remote Control) Battery . 275Replacing bulbs.......................................... 276Headlights ................................................. 276Headlight Adjustment .................................. 277Towing ...................................................... 278Fire extinguisher......................................... 282
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Minor Repairs 241
If the vehicle is not secured, or incorrectly secured, during repair work, it could move unexpectedly or fall from the car jack or car lift.fBe alert and cautious around the engine at all times while it is running. If you have to work on the engine while it is running, always apply the electric parking brake and put the PDK selector lever in position P or N.fAlways support your car with safety stands if it is necessary to work under the car. The jack supplied with the car is not adequate for this purpose.Switch off level control of air suspension and height adjustment.Please see the chapter “RAISING THE VEHICLE WITH A LIFTING PLATFORM, TROLLEY JACK OR STANDARD JACK” on page 254.fJack up the vehicle only at the specified jacking points on the underside of the vehicle.fNever start the engine when the vehicle is jacked or lifted up. Vibration from the engine could cause the vehicle to fall.fWhen working under the car without safety stands but with the wheels on the ground, make sure the car is on level ground, the wheels are blocked, and that the engine cannot be started.Withdraw ignition keys (switch ignition off in vehicles that have Porsche Entry & Drive).
Information
fIncomplete or improper servicing may cause problems in the operation of the car. If in doubt about any servicing, have it done by your authorized Porsche dealer.Improper maintenance during the warranty period may affect your Porsche warranty coverage.fSome countries require additional tools and special spare parts to be carried in your vehicle. Please make enquiries before driving abroad.
T
The engine-compartment blowers are mounted under the engine compartment lid.After the engine is switched off, the engine compartment temperature is monitored for approx. 30 minutes.During this period, and depending on temperature, the engine-compartment blowers may continue to run or start to run.fCarry out work in this area only with the engine off and exercise extreme caution.
The radiators and radiator fans are in the front of the vehicle.The radiator fans in the front of the vehicle may be operating or unexpectedly start operating when the engine is switched on.fCarry out work in these areas only with the engine switched off.fTake great care to ensure that parts of the body, items of clothing or jewelery cannot be drawn in by the radiator fan, engine-compartment blower, drive belt or other moving parts.
Measurements on test stands
Performance test
Performance tests on roller-type test stands are not approved by Porsche.
Brake tests
Brake tests must be performed only on roller-type test stands.
The following limit values must not be exceeded on roller-type test stands: – Test speed 4.7 mph (7.5 km/h)– Test duration 20 seconds
Testing the electric parking brake
Electric parking brake tests on the brake test stand must only be performed with the ignition switched on and the Porsche Doppelkupplung selector lever in position N. The vehicle switches automatically to brake test stand mode, in which the electric parking brake can be tested.The message “ Electric parking brake in service mode ” appears on the multi-function display in the instrument panel.
Balancing wheels on the vehicle
During finish balancing of the wheels, the entire vehicle must be lifted and the wheels must be free to turn.
Information
The tools required for changing a wheel (e.g. jack, wheel bolt wrench, assembly aids) are not supplied as standard with the vehicle. Your authorized Porsche dealer will be pleased to advise you.
Failure to Secure VehicleWARNINGh
Radiator Fans, Engine Compartment Blowers
WARNINGh
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Minor Repairs 255
fBefore you change a wheel, be sure the ground is level and firm. If necessary, use a board under the jack to ensure that the jack does not sink into the ground.fSet the electric parking brake and block the wheels opposite the flat tire on the other side of the vehicle.fThe jack is only to be used for changing a wheel. Do not use it as a support to work under the car.fThe car must be jacked up only at the illustrated jacking points. Lifting at any other place may result in personal injury.
Risk of damage to the engine or vehicle if you lift the vehicle improperly.fThe car must be jacked up only at the illustrated jacking points. Lifting at any other place may result in damage to the vehicle.fNever jack up the car by the body, bumpers, engine, transmission or at the axles.fDo not damage any sensitive components in the vicinity of the jacking points.fFor safety reasons do not use tire inflating bot-tles. Do not use commercially available sealant bottles. Use only the tire inflating bottle located in the luggage compartment.
Information
The tools required for changing a wheel (e.g. jack, wheel bolt wrench, assembly aids) are not supplied as standard with the vehicle. Your authorized Porsche dealer will be pleased to advise you.
Information
The tire and wheel sizes on both axles are different.fDo not fit the wrong wheels on the wrong axle.fOnly use wheels/tires with approved dimensions for the relevant axle.
Sequence of operation
The jack must be used only to raise the car for wheel changing. The jack must never be used as a support to work underneath the vehicle. If the jack is accidentally dislodged, you or bystanders could suffer severe personal injury.fNever jack up other vehicles or other loads with the jack.fAlways place the car on stable supports if you have to work under it. When working under the vehicle, always use safety stands specifically designed for this purpose.
fPlease use a suitable knee rest to protect your clothing against soiling.1. Activate the electric parking brake and move the PDK selector lever to position P. Remove the ignition key or control unit on vehicles with Porsche Entry & Drive.2. Switch on the emergency flasher if necessary.
3. Secure the vehicle to prevent it from rolling away, e.g. by means of wedges under the wheels on the opposite side.This is particularly important on slopes.4. Slightly loosen the wheel bolts on the wheel to be changed.5. Lift the vehicle only at the specified jacking points.6. Raise the vehicle until the wheel lifts off the ground. fPlease see the chapter “RAISING THE VEHICLE WITH A LIFTING PLATFORM, TROLLEY JACK OR STANDARD JACK” on page 254.7. Remove 1 or 2 wheel bolts (see corresponding figure).NOTICE
Working Under VehicleWARNINGh
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Minor Repairs 257
Do not grease wheel attachment face B
Wheel Attachment Faces
There is a risk of damage to the wheel and wheel attachment face.fThe wheel attachment face B on the brake disk and on the wheel itself must not be greased.fOnly the areas A may be greased. Grease these areas very thinly with Optimoly® TA. Do not use any other grease/paste.
Wheel Bolts
fAlways clean the wheel bolts before fitting.fWheel bolts must not be greased.fReplace damaged wheel bolts.Only use genuine Porsche wheel bolts assigned especially to this model or wheel bolts of similar quality that have been manufactured according to Porsche specifications and production requirements.
Tightening torque
Tightening torque for wheel bolts: 160 Nm (118 ftlb.) .
Security wheel bolts
The adapter (wrench socket) for the security wheel bolts is stored in the tool box in the luggage compartment.fIf the wheels have to be removed at the workshop, do not forget to hand over the socket for the security wheel bolts along with the car key.fTo loosen or tighten the wheel bolt with anti-theft protection, the adapter must be used between the wheel bolt and the wheel bolt wrench.fWhen positioning the wrench socket, ensure that it engages fully in the teeth of the wheel bolt.
NOTICE
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Minor Repairs 259
If a wheel needs to be changed, the procedure described below must be adhered to exactly, as otherwise the wheel may loosen, resulting in damage. Porsche cannot be held liable if this happens.To achieve the high tightening torque required for the central bolt, a suitable, commercially available 443 ftlb. (600 Nm) torque wrench must be used. Alternatively, a corresponding tool with torque multiplier (part no. 997.450.323.90) is available from Porsche Motorsport. When a torque multiplier is used, the torque must be reduced in accordance with the tool’s operating instructions.
When loosening and fastening the wheel, a second person is needed to prevent the wheel from turning by firmly braking it.
The high mounting forces involved can cause the vehicle to roll away and slip off the jack.fAlways use a lifting platform if there is one available.
Risk of damage due to vehicle tipping over or falling off lifting equipment or using the wrong tool.
The high mounting forces involved can cause the vehicle to roll away and slip off the jack. An impact wrench can damage the central lock.fAlways use a lifting platform if there is one available.fDo not use an impact wrench .
1. Apply the electric parking brake, move the PDK selector lever to position P and remove the key from the ignition.2. Secure the vehicle carefully in both directions to prevent it from rolling away, e.g. using wedges at the wheels on the opposite side.This is particularly important on slopes.3. Raise the vehicle until the wheel lifts off the ground. Lift the vehicle only at the specified jacking points.fPlease see the chapter “RAISING THE VEHICLE WITH A LIFTING PLATFORM, TROLLEY JACK OR STANDARD JACK” on page 254.
Information
The vehicle must not be standing on the wheel to be secured during fitting.
4. Open the luggage compartment and lift the plastic cover A. Please see the chapter “TIRE FILLING COMPRESSOR” on page 198.Open the receptacle B and remove the polygon tool.The central bolt must only be opened using this original polygon tool. Always leave the polygon tool in the luggage compartment to ensure that it is always available in the event of a breakdown.
Risk of damage from scratching.fProceed with care when removing the wheel-hub cap.
Tipping or falling vehicleWARNINGh
NOTICE
NOTICE
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Minor Repairs 265
Flat Tire
1.Stop the vehicle as far away from the driving lane as possible.The vehicle must be parked on a firm and flat surface offering adequate grip.2. Switch emergency flasher on. 3. Apply the parking brake. 4. Move the PDK selector lever to position P. 5. Straighten the front wheels. 6. Remove the ignition key, or the control unit on vehicles with Porsche Entry & Drive, in order to lock the steering and prevent the engine from being started.7. Get all passengers to leave the vehicle. 8. Set up the warning triangle at a suitable distance.
Filling in tire sealant
The tire sealant can be found in the right-hand box in the luggage compartment. The compressor is located under the cover in the luggage compartment.
The tire sealant can be used to seal small cuts, especially in the tire tread.
Sealing the tire with the tire sealant is only an emergency solution so you can drive to the nearest workshop. Even if the tire is air-tight, it may only be used for short journeys in an emergency.
The tire sealant set comprises: – a filler bottle– a filler hose– a valve turner– a spare valve insert– a sticker with the maximum permitted speed– a compressor– operating instructions
Always observe the following points:fUse the tire sealant only in the case of cuts or punctures no larger than 0.15 in. (4 mm).fNever use the tire sealant if the rim is damaged.
The sealant is highly flammable and harmful to health.fFire, naked flame and smoking are prohibited when handling tire sealant.fAvoid contact with skin, eyes or clothing due to caustic chemical properties of the tire sealant.fKeep tire sealant away from children.fDo not inhale vapors, due to the consequent harm to personal health resulting in serious personal injury or death.
In the event of contact with sealant:
fIf sealant gets on your skin or into your eyes, thoroughly rinse the affected part of your body immediately with plenty of water.fChange soiled clothing immediately.fSee a doctor immediately in the event of an allergic reaction.fIf sealant is swallowed, thoroughly rinse out the mouth without delay and drink plenty of water. Do not induce vomiting.See a doctor immediately.
Limits on Tire Sealant Use
Tire Sealant Flammability
WARNINGh
WARNINGh
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270 Minor Repairs
Row D Emergency unlocking of luggage compartment lid
If the battery is discharged, the luggage compartment lid can be opened only with the aid of a donor battery.
Information
The engine cannot be started with this method.fPlease see the chapter “EXTERNAL POWER SUPPLY, EMERGENCY STARTING WITH JUMPER CABLES” on page 273.
Unlocking lids 1. Use the key to unlock the vehicle at the door lock.2. Remove the plastic cover from the left-hand fuse box.3. Pull out positive terminal C (red) in the fuse box using the plastic gripper A (yellow).
A- Plastic gripper (yellow) C - Positive terminal (red)
4.Use the red jump lead to connect the positive terminal of the donor battery to the positive terminal C in the fuse box.
Information
If the vehicle was locked, the alarm horn will sound when the negative lead is connected.
No. Designation A
1 Airbag control unit 5
2 Allwheel control unit 5
3 PDCC control unit 7,5
4 ACC control unit 5
5 Occupant sensing for the passenger's seat 5
6 Seat ventilation, right 5
7 Control unit, DME, PDK, VTS
BCM rear
5
8 Footwell socket 20
9 Center console socket Cigarette lighter 20
10 Socket in glove box 20
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272 Minor Repairs
Risk of damage to the fabric, metal or paint from battery acid or electrolyte.fDo not allow battery acid to come in contact with fabric or painted surfaces.fSpilled electrolyte must be rinsed off at once with a solution of baking soda and water to neutralize the acid.
Charge state
A well-charged battery prevents starting problems and has a longer service life.
In order to avoid unintentional battery discharge:
fSwitch off unnecessary electrical loads in city traffic, on short trips or in a line of traffic.fAlways remove the ignition key when leaving the vehicle orswitch off the ignition on vehicles with Porsche Entry & Drive.fAvoid using the Porsche Communication Management system and the audio system when the engine is not running.fPlease see the chapter “CHARGING THE BATTERY” on page 274.
Information
In the cold season in particular or if the vehicle is used primarily for short distances, it may be necessary to recharge the battery from time to time.
Battery care
fEnsure that battery is securely mounted.fKeep battery surface clean and dry.fKeep terminals and connections clean. Corrosion can be prevented by coating the terminals and connections with petroleum jelly or silicone spray.fEnsure that terminal clamps and the vent hose are firmly secured.
Winter driving
The ability of the battery to deliver and store power decreases at low outside temperatures. Moreover, the battery is more heavily loaded in the winter months, e.g. by the heated rear window, the more frequent use of additional lights, the blower and the windshield wipers, etc.fHave the battery checked before the start of winter.
Information
Keep the battery fully charged to prevent it from freezing.
A discharged battery can already freeze at –5 ºC, but a fully charged one only freezes at –40 ºC. fIf the battery is frozen, thaw it out before connecting jump leads.
Laying up the vehicle
If the vehicle is left for long periods in the garage or workshop, the doors and lids should be closed.fRemove the ignition key or disconnect the battery if necessary.
Information
fWhen the battery is disconnected, the alarm system ceases to function.
If the vehicle was locked before the battery was disconnected, the alarm will be triggered when the battery is reconnected.To deactivate the alarm system: fLock the vehicle and unlock it again.
Alarm system, central locking
fThe status of the central locking and alarm system does not change when you disconnect the battery.
Information
Even if you put your vehicle out of operation, the battery still discharges.fThe battery must be charged, i.e. connected to a charger, approximately every 6 weeks in order to preserve battery function.fStore a battery that has been removed in a dark, cool place that is not exposed to frost.
Replacing the battery
The battery is subject to normal wear: its service life depends heavily on the care you give it, climatic conditions and the conditions of use (distances, loads).
It is not possible to use the details on the battery case to determine a comparable battery that meets all the specific requirements of Porsche.fHave the battery removed and installed only by your authorized Porsche dealer.fOnly use an original Porsche battery, with the correct part number, as a replacement. Only this battery meets the specific requirements of the vehicle.
NOTICE
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Minor Repairs 273
fAfter you install a new battery, it must be initialized in the control unit.Please contact your authorized Porsche dealer.fPlease observe the disposal instructions for batteries.
Putting vehicle into operation
After the battery is connected or after a fully discharged battery is charged, the PSM warning light lights up on the instrument panel and a message appears on the multi-function display in the instrument panel to indicate a fault.
This fault can be corrected with a few simple steps: 1. Start the engine. To do this, turn the ignition key or the control unit (on vehicles with Porsche Entry & Drive) to ignition lock position 2 twice. 2. With the vehicle stationary, perform a few steering movements to the left and right and then drive a short distance in a straight line until the PSM warning light goes out and the message is erased from the multi-function display in the instrument panel.3. If the warnings do not disappear, then: Drive carefully to the nearest authorized Porsche dealer.Have the fault corrected.4. After the warnings go out: Stop the vehicle in a suitable place.5. Store the end position for the power windows.
For information on storing the end positions for the power windows: fPlease see the chapter “STORING END POSITION OF THE WINDOWS AFTER CONNECTING THE VEHICLE BATTERY” on page 63.6. Teach tires on vehicles with Tire Pressure Monitoring.
For information on teaching the Tire Pressure Monitoring System (TPMS): fPlease see the chapter “TIRE PRESSURE MENU (TIRE PRESSURE MONITORING SYSTEM, TPMS)” on page 105.7. Store end position on vehicles with a sunroof.
For information on storing the end position for the sunroof: fPlease see the chapter “STORING END POSITION OF THE SUNROOF” on page 66.fPlease see the chapter “STORING END POSITION OF THE ROLL-UP SUNBLIND” on page 67.
External Power Supply, Emergency
starting with jumper cables
If the battery is flat, the battery of another vehicle can be used for starting or as an external power supply with the help of jump leads.
Both batteries must be 12 V batteries. The capacity (Ah) of the donor battery must not be substantially less than that of the flat battery.
The flat battery must be connected correctly to the vehicle’s electrical system.
A short circuit may be caused if unsuitable jumper cables are used or if jumper cable starting is not performed properly. Such short circuits can cause a fire.fUse only standard jumper cables with sufficient cross section and completely insulated alligator clips. Follow the instructions provided by the jumper cable manufacturer.fRoute the jumper cables so that they cannot be caught by moving parts in the engine compartment.The jumper cables must be long enough so that neither vehicles nor cables touch another.fThe vehicles must not touch, otherwise current might flow as soon as the positive terminals are connected.fEnsure that tools or conductive jewelry (rings, chains, watch straps) do not come into contact with the positive jumper cable, the positive battery post or live parts of the vehicle.fImproper hook-up of jumper cables can ruin the alternator.
Jumper Cable HazardsWARNINGh
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Minor Repairs 275
fCharge battery in a well-ventilated area due to hydrogen gas explosion risk.fNever charge a frozen battery. It may explode because of gas trapped in the ice. Allow a frozen battery to thaw out first.
fIf you get electrolyte, which is an acid, in your eyes or on your skin, immediately rinse with cold water for several minutes.
Your authorized Porsche dealer will be pleased to advise you about a suitable charger.fAlways observe the instructions provided by the charger manufacturer.fIf the battery is frozen, thaw it out first before charging it.fWhen charging the battery, ensure adequate ventilation.1. Connect the charger to the emergency starting terminals.Only plug into the mains and switch the charger on when it is connected up correctly.2. Switch on the charger. 3. After charging the battery, first switch off the charger and then disconnect it.fPlease see the chapter “PUTTING VEHICLE INTO OPERATION” on page 273.
Changing Car Key
(Remote Control) Battery
Information
fPlease observe the regulations for disposing of batteries.
Car key
If the battery in the remote control becomes too weak, the message “ Replace ignition key battery ” will appear on the multi-function display in the instrument panel.The battery should be changed in this case.
Changing the battery (CR 2032, 3V)
1. Remove the emergency key.
For information on the emergency key: fPlease see the chapter “EMERGENCY KEY” on page 17.2. Lever off the cover on the back of the key housing using a small screwdriver.3. Change the battery (check polarity). 4. Re-fit cover and press together firmly. 5. Insert the emergency key.
Battery Explosion Hazards
Eye or Skin Contact
DANGERh
CAUTIONh
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