engine Ram ProMaster 2018 Workshop Manual
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IN CASE OF EMERGENCY
CONTENTS
HAZARD WARNING FLASHERS ............179
BULB REPLACEMENT ....................179
▫ Replacement Bulbs .....................179
▫ Replacing Exterior Bulbs ..................181
▫ Replacing Interior Bulbs ..................183
FUSES ............................... .186
▫ Underhood Fuses ...................... .186
▫ Interior Fuses ......................... .191
▫ Right Central Pillar Fuses .................194
JACKING AND TIRE CHANGING ...........195
▫ Jack Location ......................... .195
▫ Spare Tire Removal .....................197
▫ Preparations For Jacking .................200
▫ Jacking Instructions .....................201 ▫
Wheel Covers ........................ .206
TIRE SERVICE KIT — IF EQUIPPED ..........206
▫ Tire Service Kit Storage ...................206
▫ Tire Service Kit Components And Operation . . .207
▫ Tire Service Kit Usage Precautions ..........208
▫ Sealing A Tire With Tire Service Kit .........209
JUMP STARTING ....................... .214
▫ Preparations For Jump Start ...............214
▫ Jump Starting Procedure .................216
▫ Battery Location ...................... .217
IF YOUR ENGINE OVERHEATS .............218
GEAR SELECTOR OVERRIDE (GASOLINE ENGINE
ONLY) .............................. .219
FREEING
A STUCK VEHICLE ..............219
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FUSES
WARNING!
•When replacing a blown fuse, always use an appro-
priate replacement fuse with the same amp rating as
the original fuse. Never replace a fuse with another
fuse of higher amp rating. Never replace a blown
fuse with metal wires or any other material. Do not
place a fuse inside a circuit breaker cavity or vice
versa. Failure to use proper fuses may result in
serious personal injury, fire and/or property damage.
• Before replacing a fuse, make sure that the ignition is
off and that all the other services are switched off
and/or disengaged.
• If the replaced fuse blows again, contact an autho-
rized dealer.
• If a general protection fuse for safety systems (air
bag system, braking system), power unit systems
(engine system, transmission system) or steering
system blows, contact an authorized dealer.
Underhood Fuses
The Front Power Distribution Center is located on the
driver ’s side of the engine compartment. To access the
fuses, remove the cover.
The ID number of the electrical component corresponding
to each fuse can be found on the back of the cover.
Front Power Distribution Center
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CavityMaxi Fuse Mini Fuse Description
F01 40 Amp Orange –Electronic Stability Control (ESC) Pump
F02 20 Amp Yellow (3.6
Gasoline Engine) –
Starter Relay 3.6L (3.6 Gasoline Engine)
F03 30 Amp Green UREA (3.0 Diesel Engine)
F02 50 Amp Red (3.0 Diesel Engine) –
Glow Plug Unit (3.0 Diesel Engine)
F04 50 Amp Red (3.6 Gaso- line Engine) –
Secondary Power Distribution Center
(PDC) (Trans Power Relay, Vacuum Pump,
KL30 for the Shifter Transmission Module
[STM]) (3.6 Gasoline Engine)
F04 40 Amp Orange (3.0
Diesel Engine) –
Fuel Filter Heater (3.0 Diesel Engine)
F05 30 Amp Green –SELESPEED Pump RELE (3.0 Diesel En-
gine) — If Equipped
F06 40 Amp Orange (non A/C)
60 Amp Blue (A/C) –
Engine Cooling Fan - 2nd Speed
F07 50 Amp Red (non
A/C)
60 Amp Blue (A/C) –
Engine Cooling Fan - 1st Speed
F08 40 Amp Orange –Passenger Compartment Blower
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CavityMaxi Fuse Mini Fuse Description
F09 –15 Amp Blue Rear Power Outlet
F10 –15 Amp Blue Horn
F11 –15 Amp Blue Fuel Pressure Regulator (MPROP)-DRV
(3.0 Diesel Engine) — If Equipped
F14 –20 Amp Yellow Power Outlet
F15 –7.5 Amp Brown USB Charger
F16 –7.5 Amp Brown KL15 Shifter Transmission Module (STM)
(3.6), KL15 Starter Relay Coil (3.6 Gasoline
Engine)
F16 –7.5 Amp Brown KL15 Manual Transmission Automated
(MTA), KL15 Gear Selector Unit, KL15 En-
gine Control Module (ECM), KL15 Starter
Relay Coil (3.0 Diesel Engine)
F17 –20 Amp Yellow Engine Control Module (ECM), Injectors
(3.6 Gasoline Engine)
F17 –20 Amp Yellow Secondary Loads, Engine Control Module
(ECM) (3.0 Diesel Engine)
F18 –7.5 Amp Brown KL30 Engine Control Module (ECM), KL30
Main Relay Coil (3.6 Gasoline Engine)
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CavityMaxi Fuse Mini Fuse Description
F18 –7.5 Amp Brown KL30 Manual Transmission Automated
(MTA), KL30 Engine Control Module
(ECM), KL30 Main Relay Coil (3.0 Diesel
Engine)
F19 –7.5 Amp Brown A/C Compressor — If Equipped
F20 –30 Amp Green Windshield Wiper
F21 –15 Amp Blue Fuel Pump
F22 –20 Amp Yellow Engine Control Module (ECM), Ignition
Coils (3.6 Gasoline Engine)
F22 –20 Amp Yellow Engine Control Module (ECM), Primary
Loads (3.0 Diesel Engine)
F23 –20 Amp Yellow Electronic Stability Control (ESC) Valves
F24 –7.5 Amp Brown KL15 Vacuum Pump Relay Coil (3.6 Gaso-
line Engine) — If Equipped
F30 –15 Amp Blue Heated Mirrors
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Front PDC Additional Fuses
The additional fuse box is located inside the front PDC Box.
CavityMini Fuse Description
F61 20 Amp Yellow Vacuum Pump (3.6 Gasoline Engine) — If Equipped
F62 30 Amp Green Transmission Power RELE (3.6 Gasoline Engine) — If
Equipped
F64 7.5 Amp Brown Urea Pump (3.0 Diesel Engine) — If Equipped
F65 20 Amp Yellow UREA NOX SNS 1-2 + PM SNS (3.0 Diesel Engine) — If
Equipped
F66 5 Amp Beige Shifter Transmission Module (STM) (3.6 Gasoline Engine)
— If Equipped
Front Power Distribution Center Additional Fuses
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JACKING AND TIRE CHANGING
WARNING!
•Do not attempt to change a tire on the side of the
vehicle close to moving traffic. Pull far enough off
the road to avoid the danger of being hit when
operating the jack or changing the wheel.
• Being under a jacked-up vehicle is dangerous. The
vehicle could slip off the jack and fall on you. You
could be crushed. Never put any part of your body
under a vehicle that is on a jack. If you need to get
under a raised vehicle, take it to a service center
where it can be raised on a lift.
• Never start or run the engine while the vehicle is on
a jack.
• The jack is designed to be used as a tool for changing
tires only. The jack should not be used to lift the
vehicle for service purposes. The vehicle should be
jacked on a firm level surface only. Avoid ice or
slippery areas.
Jack Location
The jack and jack tools are stored under the front passenger
seat.
To release the jack kit for it’s storage location, you must
push down and turn the lock knob 1/4 turn counter
clockwise to the unlock position.
Jack Kit Location
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2. Turn on the Hazard Warning flasher.
3. Apply the parking brake firmly.
4. Place the transmission in PARK (REVERSE for manualtransmission) .
5. Turn the ignition OFF.
6. Block both the front and rear of the wheel diagonally opposite the jacking position. For example, if the right
front wheel is being changed, block the left rear wheel.
NOTE:Passengers should not remain in the
vehicle when the vehicle is being jacked.
Jacking Instructions
WARNING!
Carefully follow these tire changing warnings to help
prevent personal injury or damage to your vehicle:
•
Always park on a firm, level surface as far from the edge
of the roadway as possible before raising the vehicle.
(Continued)
WARNING! (Continued)
•Turn on the Hazard Warning flashers.
• Block the wheel diagonally opposite the wheel to be
raised.
• Set the parking brake firmly and set an automatic
transmission in PARK; a manual transmission in
REVERSE.
• Never start or run the engine with the vehicle on a
jack.
• Do not let anyone sit in the vehicle when it is on a
jack.
• Do not get under the vehicle when it is on a jack. If
you need to get under a raised vehicle, take it to a
service center where it can be raised on a lift.
• Only use the jack in the positions indicated and for
lifting this vehicle during a tire change.
• If working on or near a roadway, be extremely
careful of motor traffic.
• To assure that spare tires, flat or inflated, are securely
stowed, spares must be stowed with the valve stem
facing the ground.
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2. Verify that the valve stem (on the wheel with thedeflated tire) is in a position that is near to the ground.
This will allow the Tire Service Kit Hoses (6) and (7) to
reach the valve stem and keep the Tire Service Kit flat on
the ground. This will provide the best positioning of the
kit when injecting the sealant into the deflated tire and
running the air pump. Move the vehicle as necessary to
place the valve stem in this position before proceeding.
3. Place the transmission in PARK (auto transmission) or in Gear (manual transmission) and place the ignition in the
OFF position.
4. Apply the parking brake.
(B) Setting Up To Use Tire Service Kit:
1. Push in the Mode Select Knob (5) and turn to the Sealant Mode position.
2. Uncoil the Sealant Hose (6) and then remove the cap from the fitting at the end of the hose.
3. Place the Tire Service Kit flat on the ground next to the deflated tire.
4. Remove the cap from the valve stem and then screw the fitting at the end of the Sealant Hose (6) onto the valve
stem. 5. Uncoil the Power Plug (8) and insert the plug into the
vehicle’s 12 Volt power outlet.
NOTE: Do not remove foreign objects (e.g., screws or
nails) from the tire.
(C) Injecting Tire Service Kit Sealant Into The
Deflated Tire:
• Always start the engine before turning ON the Tire
Service Kit.
NOTE: Manual transmission vehicles must have the park-
ing brake engaged and the gear selector in NEUTRAL.
• After pushing the Power Button (4), the sealant (white
fluid) will flow from the Sealant Bottle (1) through the
Sealant Hose (6) and into the tire.
NOTE: Sealant may leak out through the puncture in the
tire.
If the sealant (white fluid) does not flow within0–10
seconds through the Sealant Hose (6):
1. Push the Power Button (4) to turn Off the Tire Service Kit. Disconnect the Sealant Hose (6) from the valve stem.
Make sure the valve stem is free of debris. Reconnect the
Sealant Hose (6) to the valve stem. Check that the Mode
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Select Knob (5) is in the Sealant Mode position and not
Air Mode. Push the Power Button (4) to turn On the Tire
Service Kit.
2. Connect the Power Plug (8) to a different 12 Volt power outlet in your vehicle or another vehicle, if available.
Make sure the engine is running before turning ON the
Tire Service Kit.
3. The Sealant Bottle (1) may be empty due to previous use. Call for assistance.
NOTE: If the Mode Select Knob (5) is on Air Mode and the
pump is operating, air will dispense from the Air Pump
Hose (7) only, not the Sealant Hose (6).
If the sealant (white fluid) does flow through the Sealant
Hose (6):
1. Continue to operate the pump until sealant is no longer flowing through the hose (typically takes 30 - 70 sec-
onds). As the sealant flows through the Sealant Hose (6),
the Pressure Gauge (3) can read as high as 70 psi (4.8
Bar). The Pressure Gauge (3) will decrease quickly from
approximately 70 psi (4.8 Bar) to the actual tire pressure
when the Sealant Bottle (1) is empty. 2. The pump will start to inject air into the tire immedi-
ately after the Sealant Bottle (1) is empty. Continue to
operate the pump and inflate the tire to the pressure
indicated on the tire pressure label on the driver-side
latch pillar (recommended pressure). Check the tire
pressure by looking at the Pressure Gauge (3).
If the tire does not inflate to at least 26 psi (1.8 Bar)
pressure within 15 minutes:
• The tire is too badly damaged. Do not attempt to drive
the vehicle further. Call for assistance.
NOTE: If the tire becomes overinflated, push the Deflation
Button to reduce the tire pressure to the recommended
inflation pressure before continuing.
If the tire inflates to the recommended pressure or is at
least 26 psi (1.8 Bar) pressure within 15 minutes:
1. Push the Power Button (4) to turn off the Tire Service Kit.
2. Remove the Speed Limit sticker from the top of the Sealant Bottle (1) and place the sticker on the instrument
panel.
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