cooling SATURN ION 2007 Owners Manual

Page 98 of 440

Trunk
To unlock the trunk from the outside, use the
vehicle key or if the vehicle has one, press the
trunk button on the Remote Keyless Entry (RKE)
transmitter, if equipped.
{CAUTION:
It can be dangerous to drive with the trunk
lid open because carbon monoxide (CO)
gas can come into your vehicle. You
cannot see or smell CO. It can cause
unconsciousness and even death.
CAUTION: (Continued)
CAUTION: (Continued)
If you must drive with the trunk lid open
or if electrical wiring or other cable
connections must pass through the seal
between the body and the trunk lid:
Make sure all other windows are shut.
Turn the fan on your heating or
cooling system to its highest speed
and select the control setting that will
force outside air into your vehicle. See
Climate Control System.
If you have air outlets on or under
the instrument panel, open them all
the way.
SeeEngine Exhaust on page 120.
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Page 157 of 440

Climate Control System
(With Air Conditioning)
With this system you can control the heating,
cooling and ventilation for your vehicle.
Operation
To change the current mode, select one of the
following:
H(Vent):This mode directs air to the instrument
panel outlets.
)(Bi-Level):This mode directs approximately
half of the air to the instrument panel outlets,
and then directs the remaining air to the
oor outlets. Cooler air is directed to the upper
outlets and warmer air to the oor outlets.
6(Floor):This mode directs most of the air to
the oor outlets with some air directed to the
windshield.
The left knob can also be used to select defog or
defrost mode. Information on defogging and
defrosting can be found later in this section.
A(Fan):Turn the center knob clockwise or
counterclockwise to increase or decrease the fan
speed. In any setting other than off, the fan
will run continuously with the ignition on. The fan
must be turned on to run the air conditioning
compressor.
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Page 173 of 440

Engine Coolant Temperature Gage
This gage measures the
temperature of the
vehicle’s engine coolant.
If the pointer moves into the shaded area, your
engine is too hot, the CHK GAGE message
will appear and a chime will sound to alert you to
the engine coolant temperature gage. See
Check Gage Message on page 184for more
information. If you have been operating your
vehicle under normal driving conditions, you should
pull off the road and stop your vehicle, be sure
the air conditioning is off, let the engine idle for a
few minutes, then turn off the engine.On vehicles with the 2.2L engine, under severe
conditions – hot ambient temperature, steep
grades and towing – your vehicle may experience
more transaxle shifting to avoid engine coolant
overheating. This is temporary and normal under
these conditions. This does not require engine
or transaxle service.
If your engine control system detects a failure in
the engine coolant temperature circuit, the
malfunction indicator lamp light will come on. The
coolant gage may read all the way hot or cold.
The engine cooling fan will be turned on to protect
the engine and transaxle. SeeMalfunction
Indicator Lamp on page 174for more information.
Notice:Driving with the engine coolant
temperature gage indicator in the shaded area
could cause your vehicle to overheat. Your
vehicle could be damaged, and it might not be
covered by your warranty. Never drive with
the engine coolant temperature gage indicator
in the shaded area.
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Page 243 of 440

If you drive regularly in steep country, or if you are
planning to visit there, here are some tips that
can make your trips safer and more enjoyable.
Keep your vehicle in good shape. Check
all uid levels and also the brakes, tires,
cooling system, and transaxle. These parts
can work hard on mountain roads.
{CAUTION:
If you do not shift down, the brakes could
get so hot that they would not work well.
You would then have poor braking or
even none going down a hill. You could
crash. Shift down to let the engine assist
the brakes on a steep downhill slope.
{CAUTION:
Coasting downhill in NEUTRAL (N) or with
the ignition off is dangerous. The brakes
will have to do all the work of slowing
down. They could get so hot that they
would not work well. You would then have
poor braking or even none going down a
hill. You could crash. Always have the
engine running and your vehicle in gear
when you go downhill.
Know how to go down hills. The most important
thing to know is this: let your engine do some of
the slowing down. Shift to a lower gear when
you go down a steep or long hill.
Know how to go uphill. You may want to shift
down to a lower gear. The lower gears help
cool your engine and transaxle, and you can
climb the hill better.
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Page 266 of 440

Maintenance When Trailer Towing
Your vehicle will need service more often when
you are pulling a trailer. SeeScheduled
Maintenance on page 391for more information.
Things that are especially important in trailer
operation are automatic transaxle uid (don’t
overll), engine oil, axle lubricant, drive belt,
cooling system and brake system. Each of these
is covered in this manual, and the Index will
help you nd them quickly. If you are trailering,
it’s a good idea to review this information
before you start your trip.
Check periodically to see that all hitch nuts and
bolts are tight.
Engine Cooling When Trailer Towing
Your cooling system may temporarily overheat
during severe operating conditions. SeeEngine
Overheating on page 297.
Changing a Tire When Trailer Towing
If you get a at tire while towing a trailer, be
sure to secure the trailer and disconnect it from
the vehicle before changing the tire.
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Page 267 of 440

Service........................................................ 270
Accessories and Modications................... 270
California Proposition 65 Warning.............. 271
Doing Your Own Service Work.................. 271
Adding Equipment to the Outside of
Your Vehicle.......................................... 272
Fuel............................................................. 272
Gasoline Octane........................................ 272
Gasoline Specications.............................. 273
California Fuel........................................... 273
Additives................................................... 273
Fuels in Foreign Countries........................ 274
Filling the Tank......................................... 275
Filling a Portable Fuel Container............... 277
Checking Things Under the Hood.............. 278
Hood Release........................................... 279
Engine Compartment Overview.................. 280
Engine Oil................................................. 283
Engine Oil Life System.............................. 288
Engine Air Cleaner/Filter............................ 290
Automatic Transaxle Fluid......................... 292
Manual Transaxle Fluid............................. 293
Hydraulic Clutch........................................ 293Engine Coolant.......................................... 293
Coolant Surge Tank Pressure Cap............ 297
Engine Overheating................................... 297
Cooling System......................................... 300
Windshield Washer Fluid........................... 307
Brakes...................................................... 308
Battery...................................................... 311
Jump Starting............................................ 312
Headlamp Aiming........................................ 318
Bulb Replacement....................................... 318
Halogen Bulbs........................................... 318
Headlamps (Coupe)................................... 319
Headlamps (Sedan)................................... 320
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Coupe).............. 322
Front Turn Signal, Parking and Daytime
Running Lamps (DRL) (Sedan).............. 323
Center High-Mounted
Stoplamp (CHMSL)................................ 324
Taillamps, Turn Signal, Stoplamps and
Back-up Lamps...................................... 324
License Plate Lamp................................... 326
Replacement Bulbs................................... 326
Section 5 Service and Appearance Care
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Page 281 of 440

A. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 290.
B. Engine Oil Dipstick (Out of View). See
“Checking Engine Oil” underEngine Oil on
page 283.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 283.
D. Electric Engine Cooling Fan (Out of View).
SeeCooling System on page 300.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 308andHydraulic
Clutch on page 293.F. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 378.
G. Remote Positive (+) Terminal. SeeJump
Starting on page 312.
H. Engine Coolant Surge Tank. SeeEngine
Coolant on page 293.
I. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 307.
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Page 283 of 440

A. Engine Oil Dipstick. See “Checking Engine Oil”
underEngine Oil on page 283.
B. Electric Engine Cooling Fan. SeeCooling
System on page 300.
C. Engine Oil Fill Cap. See “When to Add Engine
Oil” underEngine Oil on page 283.
D. Intercooler System Pressure Cap. SeeEngine
Coolant on page 293.
E. Brake Master Cylinder Reservoir. See “Brake
Fluid” underBrakes on page 308andHydraulic
Clutch on page 293.
F. Engine Air Cleaner/Filter. SeeEngine Air
Cleaner/Filter on page 290.
G. Engine Compartment Fuse Block. SeeEngine
Compartment Fuse Block on page 378.
H. Remote Positive (+) Terminal. SeeJump
Starting on page 312.
I. Engine Coolant Surge Tank. SeeCoolant
Surge Tank Pressure Cap on page 297.
J. Windshield Washer Fluid Reservoir. See
“Adding Washer Fluid” underWindshield
Washer Fluid on page 307.Engine Oil
Checking Engine Oil
It is a good idea to check the engine oil every time
you get fuel. In order to get an accurate reading,
the oil must be warm and the vehicle must be
on level ground.
The engine oil dipstick handle is a yellow loop.
SeeEngine Compartment Overview on page 280
for the location of the engine oil dipstick.
1. Turn off the engine and give the oil several
minutes to drain back into the oil pan. If you
do not do this, the oil dipstick might not
show the actual level.
2. Pull out the dipstick, clean it with a paper
towel or cloth and then push it back in all
the way.
3. Pull out the dipstick again, keeping the tip
down, and check the level.
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Page 293 of 440

Manual Transaxle Fluid
It is not necessary to check the transaxle uid level.
A transaxle uid leak is the only reason for uid
loss. If a leak occurs, take the vehicle to your
retailer’s service department and have it repaired
as soon as possible. SeeRecommended Fluids
and Lubricants on page 402for the proper uid
to use.
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self-adjusting. This system does not have its own
reservoir. It receives uid from the brake master
cylinder reservoir.
SeeBrakes on page 308for more information.
Engine Coolant
The cooling system in your vehicle is lled with
DEX-COOL®engine coolant. This coolant is
designed to remain in your vehicle for ve years or
150,000 miles (240 000 km), whichever occurs
rst, if you add only DEX-COOL
®extended
life coolant.The following explains your cooling system and
how to add coolant when it is low. If you have
a problem with engine overheating, seeEngine
Overheating on page 297.
A 50/50 mixture of clean, drinkable water and
DEX-COOL
®coolant will:
Give freezing protection down to
−34°F (−37°C).
Give boiling protection up to 265°F (129°C).
Protect against rust and corrosion.
Help keep the proper engine temperature.
Let the warning lights and gages work as
they should.
Notice:Using coolant other than DEX-COOL
®
may cause premature engine, heater core, or
radiator corrosion. In addition, the engine
coolant may require changing sooner, at the
rst maintenance service after each
30,000 miles (50 000 km) or 24 months,
whichever occurs rst. Any repairs would not
be covered by your warranty. Always use
DEX-COOL
®(silicate-free) coolant in your
vehicle.
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What to Use
Use a mixture of one-half clean, drinkable water
and one-half DEX-COOL®coolant which will
not damage aluminum parts. If you use this coolant
mixture, you do not need to add anything else.
{CAUTION:
Adding only plain water to your cooling
system can be dangerous. Plain water, or
some other liquid such as alcohol, can
boil before the proper coolant mixture will.
Your vehicle’s coolant warning system is
set for the proper coolant mixture. With
plain water or the wrong mixture, your
engine could get too hot but you would
not get the overheat warning. Your engine
could catch re and you or others could
be burned. Use a 50/50 mixture of clean,
drinkable water and DEX-COOL
®coolant.Notice:If you use an improper coolant
mixture, your engine could overheat and be
badly damaged. The repair cost would not be
covered by your warranty. Too much water
in the mixture can freeze and crack the engine,
radiator, heater core, and other parts.
If you have to add coolant more than four times a
year, have your retailer check your cooling system.
Notice:If you use extra inhibitors and/or
additives in your vehicle’s cooling system, you
could damage your vehicle. Use only the
proper mixture of the engine coolant listed in
this manual for the cooling system. See
Recommended Fluids and Lubricants on
page 402for more information.
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