radiator cap SSANGYONG KORANDO 1997 Service Repair Manual

0B -- 4 GENERAL INFORMATION
D AEW OO M Y_2000
Tire and Wheel
ApplicationSpecifications
Standard Tire SizeP235/75 R15, 255/70 R15
Standard Wheel Size7JJx15
Inflation Pressure At Full Lode
P235 / 75 : Front
Rear
P255 / 75 : Front
Rear
30 Psi
30 Psi
30 Psi
30 Psi
Steering System
ApplicationSpecifications
Gear TypeRACK & PINION
Wheel Alignment:
Front: Toe -- in
Front: Caster
Front: Camber
0--4mm
2°30′±30′
0°±30′
Oil Capacity1L
Suspension
ApplicationSpecifications
Front TypeDouble Wishbone
Rear Type5--Link
Fuel System
ApplicationSpecifications
Fuel Pump TypeElectric Motor Pump
Fuel Capacity70 L
Lubricating System
Application661LA662NA662LA2.0L
DOHC2.3L
DOCH3.2L
DOCH
Oil Pump TypeExternal Gear pump
Oil Filter TypeCombination (Full & Part)Full Flow
Oil Capacity (L)
(Including Oil Filter)8.09.09.57.27.58.2
Cooling System
Application661LA662NA662LA2.0L
DOHC2.3L
DOCH3.2L
DOCH
Coolant Capacity (L)9.5 -- 1010.510.5 -- 1110.510.511. 3
Radiator TypeForced Circulation
Water Pump TypeCentrifugal

0B -- 14 GENERAL INFORMATION
D AEW OO M Y_2000
EACH TIME THE OIL IS CHANGED
Brake System Inspection
This inspection should be done when the wheels are re-
moved for rotation. Inspect the lines and the hoses for
proper hookup, binding, leaks, cracks, chafing, etc. In-
spect the disc brake pads for wear. Inspect the rotors for
surface condition. Inspect other brake parts, the parking
brake, etc., at the same time. Inspect the brakes more
often if habit or conditions result in frequent braking.
Steering, Suspension and Front Drive Axle
Boot And Seal Inspection
Inspect the front and rear suspension and the steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
line and the hoses for proper hookup, binding, leaks,
cracks, chafing, etc. Clean and inspect the drive axle
boot and seals for damage, tears or leakage. Replace
the seals if necessary.
Exhaust System Inspection
Inspect the complete system (including the catalytic
converter if equipped). Inspect the body near the ex-
haust system. Look for broken, damaged, missing, or
out -- of -- position parts as well as open seams, holes,
loose connections, or other conditions which could
cause heat buildup in the floor pan or could let exhaust
fumes seep into the trunk or passenger compartment.
Throttle Linkage Inspection
Inspect the throttle linkage for interference or binding,
damaged, or missing parts. Lubricate all linkage joints
and throttle cable joints, the intermediate throttle shaft
bearing, the return spring at throttle valve assembly, and
the accelerator pedal sliding face with suitable grease.
Check the throttle cable for free movements.
Engine Drive Belts
Inspect all belts for cracks, fraying, wear and proper ten-
sion. Adjust or replace the belts as needed.
Hood Latch Operation
When opening the hood, note the operation of the sec-
ondary latch. It should keep the hood from opening all
the way when the primary latch is released. The hood
must close firmly.
AT LEAST ANNUALLY
Lap and Shoulder Belts Condition and Operation
Inspect the belt system including: the webbing, the
buckles, the latch plates, the retractor, the guide loops
and the anchors.
Movable Head Restraint Operation
On vehicles with movable head restraints, the restraints
must stay in the desired position.
Spare Tire and Jack Storage
Be alert to rattles in the rear of the vehicle. The spare
tire, all the jacking equipment, and the tools must be se-
curely stowed at all times. Oil the jack ratchet or the
screw mechanism after each use.
Key Lock Service
Lubricate the key lock cylinder.
Body Lubrication Service
Lubricate all the body door hinges including the hood,
the fuel door, the rear compartment hinges and the
latches, the glove box and the console doors, and any
folding seat hardware.
Underbody Flushing
Flushing the underbody will remove any corrosive mate-
rials used for ice and snow removal and dust control. At
least every spring clean the underbody. First, loosen the
sediment packed in closed areas of the vehicle. Then
flush the underbody with plain water.
Engine Cooling System
Inspect the coolant and freeze protection fluid. If the
fluid is dirty or rusty, drain, flush and refill the engine
cooling system with new coolant. Keep the coolant at
the proper mixture in order to ensure proper freeze
protection, corrosion protection and engine operating
temperature. Inspect the hoses. Replace the cracked,
swollen, or deteriorated hoses. Tighten the clamps.
Clean the outside of the radiator and the air conditioning
condenser. Wash the filler cap and the neck. Pressure
test the cooling system and the cap in order to help en-
sure proper operation.

1B1 -- 8 M162 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque
28 -- 47 NSm (21 -- 35 lb-ft)
4. Disconnect the mass air flow sensor meter connec-
tor.
5. Disconnect the mass air flow sensor meter from the
air filter housing.
6. Remove the intake air duct mounting nuts.
Installation Notice
Tightening Torque
9--11NSm (80 -- 97 lb-in)
7. Remove the air cleaner cover. Remove the mounting
bolts and air cleaner housing and element assembly.
8. Loosen the radiator drain cock and drain the coolant.
Notice:Open the coolant reservoir cap.

1D1 -- 2 M162 ENGINE COOLING
D AEW OO M Y_2000
SPECIFICATIONS
GENERAL SPECIFICATIONS
ApplicationDescription
Cooling TypeWater Cooling Forced Circulation
RadiatorCirculation TypeDouble Cross Flow
Radiation Capability70,000 kcal/h
Dimension(Width x Height x Thickeness)580 x 482 x 45 mm
Cooling Fanφ460, Six Blades
Anti-- Freeze AgentALUTEC -- P78
Mixing Ratio of Anti-- Freeze Agen with Water (Anti-- Freeze Agent : Water)50 : 50
Coolant Capacity11. 3 L
Reservoir Capacity3.4 L
Cap Operating Pressure (Reservoir Tank Pressure Cap)1.4 bar
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb-FtLb-In
Coolant Drain Plug3022--
Engine Hanger Bracket and Coolant Outlet
Port Bolt22.5 -- 27.516.6 -- 20.3--
Thermostat Cover Bracket Bolts9--11--80 -- 97
Oil Cooler Pipe Line Bolts9--11--80 -- 97
Cooling Fan Bolts9--11--80 -- 97
Viscous Clutch Mounting Bolts40.5 -- 49.529.8 -- 36.5--
Automatic Transmission Fluid Cooler Pipe2015--
Cooling Fan Shroud Bolts3--7--27 -- 62
Automatic Transmission Radiator Tube
Assembly Mounting Bolt7--62
Radiator Bracket Mounting Bolts3--7--27 -- 62

M162 ENGINE COOLING 1D1 -- 5
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON-VEHICLE SERVICE
COOLANT DRAIN AND FILL UP
Draning & Filling up Procedure
1. Loosen the cap a little and release pressure and re-
move the cap.
Notice:For the risk of scalding, the cap must not be
opened unless the coolant temperature is below 90°C.
2. Loosen the radiator lower drain cock and drain the
coolant.
Notice:Collect the coolant by using a proper container.
3. Drain the coolant from the crankcase by inserting a
hose (dia. 14mm) onto the drain bolt on the side of
crankcase (exhaust manifold) and by loosening the
plug.
Notice
DJust loosen the drain plug to drain the coolant and do
not remove the plug completely.
DCollect the coolant by using the proper container.
4. After complete draining of the coolant, remove the
hose connector to drain plug and reinstall the drain
plug.
Installation Notice
Tightening Torque
30 NSm (22 lb-ft)
5. Tighten the radiator lower drain cock.

1B2 -- 8 M161 ENGINE MECHANICAL
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the under cover.
Installation Notice
Tightening Torque
28 -- 47 NSm (21 -- 35 lb-ft)
4. Disconnect the coupling of HFM sensor and remove
the air cleaner cross pipe.
5. Remove the air cleaner cover. Remove the mounting
bolts and air cleaner housing and element assembly.
6. Loosen the radiator drain cock and drain the coolant.
Notice:Open the coolant reservoir cap.

1D2 -- 2 M161 ENGINE COOLING
D AEW OO M Y_2000
SPECIFICATIONS
GENERAL SPECIFICATIONS
ApplicationDescription
Cooling TypeWater Cooling Forced Circulation
RadiatorCirculation TypeDown Flow
Radiation61,500 kcal/h
Capability58,000 kcal/h
Dimension (Width x Height x Thickeness)680 x 415 x 25 mm(g)
680 x 415 x 28 mm
Cooling Fanφ460, 9 Blades
Anti-- Freeze AgentALUTEC-- P78, Dragon Power
Coolant A
Mixing Ratio of Anti-- Freeze Agen with Water (Anti-- Freeze Agent : Water)50 : 50
Coolant Capacity10.5 L
Reservoir Capacity3.4 L
Cap Operating Pressure (Reservoir Tank Pressure Cap)1.4 bar
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb-FtLb-In
Coolant Drain Plug3022--
Engine Hanger Bracket and Coolant Outlet
Port Bolt22.5 -- 27.516.6 -- 20.3--
Thermostat Cover Bracket Bolt9--11--80 -- 97
Oil Cooler Pipe Line Bolt9--11--80 -- 97
Cooling Fan Bolt9--11--80 -- 97
Viscous Clutch40.5 -- 49.529.8 -- 36.5--
Automatic Transmission Fluid Cooler Pipe2015--
Cooling Fan Shroud Bolts3--7--27 -- 62
Water Pump Pulley Retaining Bolts9--11--80 -- 97
Water Pump Housing BoltsM69--11--80 -- 97pg
M822.5 -- 27.516.6 -- 20.3--
Radiator Bracket Mounting Bolts3--7--27 -- 62

M161 ENGINE COOLING 1D2 -- 5
D AEW OO M Y_2000
MAINTENANCE AND REPAIR
ON -- VEHICLE SERVICE
COOLANT DRAIN AND FILL UP
Draning & Filling up Procedure
1. Loosen the cap a little and release pressure and re-
move the cap.
Notice:For the risk of scalding, the cap must not be
opened unless the coolant temperature is below 90°C.
2. Loosen the radiator lower drain cock and drain the
coolant.
Notice:Collect the coolant by using a proper container.
3. Drain the coolant from the crankcase by inserting a
hose (dia. 14mm) onto the drain bolt on the side of
crankcase (exhaust manifold) and by loosening the
plug.
Notice
DJust loosen the drain plug to drain the coolant and do
not remove the plug completely.
DCollect the coolant by using the proper container.

1A3 -- 14 GENERAL ENGINE INFORMATION
D AEW OO M Y_2000
Leakage Test
1. Run the engine to be the coolant temperature 80_C.
2. Remove the fuel injection nozzle.
3. Open the coolant subtank cap.
4. Check the coolant level and replenish if necessary.
5. Open the oil filler cap.
6. Remove the air cleaner cover and element.
7. Position the piston at TDC.
8. Install the connector (1) and connection piece (2).
9. Calibrate the tester and connect the connection
hose (3)
10. Pressurize with compressed air and compare the
pressure changes with permissible pressure leak-
age.
11. If permissible pressure leakage is out of standard,
check followings :
-- Intake and exhaust lines.
-- Sounds in oil filler area.
-- Air bubbles in radiator coolant.
12. Do pressure leakage test for the remaining cylinders
according to the firing order.
DOM 662LA Engine : 1-- 2-- 4-- 5-- 3
DOM 661LA Engine : 1-- 3-- 4-- 2
13. Remove the tester.
14. Close the coolant pressure cap and oil filler cap.
15. Install the air cleaner element and cover.
16. Install the fuel injection nozzle.

OM600 ENGINE MECHANICAL 1B3 -- 13
D AEW OO M Y_2000
Removal & Installation Procedure
1. Disconnect the negative terminal of battery.
2. Remove the hood.
3. Remove the skid plate.
Installation Notice
Tightening Torque28-- 47 N∙m (21-- 35 lb-ft)
4. Remove the radiator drain cock and drain the cool-
ant.
Notice
Open the coolant reservoir tank cap.
5. Remove the drain plug (1) and seal (2) from the cyl-
inder block and drain the coolant completely.
6. After draining, replace the seal and reinstall the
drain plug.
Installation Notice
Tightening Torque30 N∙m (22 lb-ft)
7. Disconnect the lower coolant hose from the radiator.