SUBARU FORESTER 2004 Service Repair Manual

4AT(H4SO)-42
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK ENGINE GROUND TERMINALS.Have engine ground terminals
been tightened?Go to step 2.Tighten the engine
ground terminals.
2 CHECK GROUND CIRCUIT OF ECM.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from ECM.
3) Measure the resistance of harness
between ECM and engine ground.
Connector & terminal
(B134) No. 7 — Engine ground:
(B134) No. 35 — Engine ground:
(B135) No. 21 — Engine ground:
(B136) No. 26 — Engine ground:
(B136) No. 5 — Engine ground:
(B136) No. 16 — Engine ground:
(B137) No. 14 — Engine ground:Is the resistance less than 5
Ω?Go to step 3.Repair the open
circuit in harness
between ECM
connector and
engine grounding
terminal.
3 CHECK THROTTLE POSITION SENSOR.
1) Disconnect the connector from throttle
position sensor.
2) Measure the resistance between throttle
position sensor connector receptacle’s terminals.
Te r m i n a l s
No. 4 — No. 2:Is the resistance 3.0 — 4.2
kΩ?Go to step 4.Replace the throt-
tle position sensor.
4 CHECK THROTTLE POSITION SENSOR.
Measure the resistance between throttle posi-
tion sensor connector receptacle’s terminals.
Te r m i n a l s
No. 2 — No. 3:Is the resistance 0.35 — 0.5
kΩ?Go to step 5.Replace the throt-
tle position sensor.
5 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
1) Disconnect the connector from TCM.
2) Measure the resistance of harness
between TCM and throttle position sensor con-
nector.
Connector & terminal
(B54) No. 3 — (E13) No. 3:Is the resistance less than 1
Ω?Go to step 6.Repair the open
circuit in harness
between TCM and
throttle position
sensor connector,
and poor contact
in coupling con-
nector.
6 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
Measure the resistance of harness between
TCM and throttle position sensor connector.
Connector & terminal
(B54) No. 2 — (E13) No. 4:Is the resistance less than 1
Ω?Go to step 7.Repair the open
circuit in harness
between TCM and
throttle position
sensor connector,
and poor contact
in coupling con-
nector.
7 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 3 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 8.Repair the short
circuit in harness
between TCM and
throttle position
sensor connector.
8 CHECK HARNESS CONNECTOR BETWEEN
TCM AND THROTTLE POSITION SENSOR.
Measure the resistance of harness between
TCM connector and chassis ground.
Connector & terminal
(B54) No. 2 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 9.Repair the short
circuit in harness
between TCM and
throttle position
sensor connector.

4AT(H4SO)-43
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
9 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ECM.
Measure the resistance of harness between
TCM and ECM connector.
Connector & terminal
(B54) No. 3 — (B135) No. 13:Is the resistance less than 1
Ω?Go to step 10.Repair the open
circuit in harness
between TCM and
ECM connector.
10 CHECK HARNESS CONNECTOR BETWEEN
TCM AND ECM.
Measure the resistance of harness between
TCM and ECM connector.
Connector & terminal
(B54) No. 2 — (B135) No. 19:Is the resistance less than 1
Ω?Go to step 11.Repair the open
circuit in harness
between TCM and
ECM connector.
11 PREPARE SUBARU SELECT MONITOR.Do you have a Subaru Select
Monitor?Go to step 14.Go to step 12.
12 CHECK INPUT SIGNAL FOR TCM.
1) Connect the connectors to TCM, throttle
position sensor and ECM.
2) Turn the ignition switch to ON (engine
OFF).
3) Close the throttle completely.
4) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 3 (+) — Chassis ground (
−):Is the voltage 0.2 — 1.0 V? Go to step 13.Go to step 18.
13 CHECK INPUT SIGNAL FOR TCM.
1) Open the throttle completely.
2) Measure the voltage between TCM con-
nector and chassis ground.
Connector & terminal
(B54) No. 3 (+) — Chassis ground (
−):Is the voltage 4.2 — 4.7 V? Go to step 16.Go to step 18.
14 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect the connectors to TCM, throttle
position sensor and ECM.
2) Connect the Subaru Select Monitor to data
link connector.
3) Turn the ignition switch to ON (engine
OFF).
4) Turn the Subaru Select Monitor switch to
ON.
5) Throttle fully closed.
6) Read the data of throttle position sensor
using Subaru Select Monitor.
 Throttle position sensor input signal is indi-
cated.Is the value voltage 0.2 — 1.0
V?Go to step 15.Go to step 18.
15 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
Throttle fully open.
N
OTE:
Must be changed correspondingly with the ac-
celerator pedal operation (from “released” to
“depressed” position).Is the value voltage 4.2 — 4.7
V?Go to step 17.Go to step 18. Step Check Yes No

4AT(H4SO)-44
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
16 CHECK INPUT SIGNAL FOR TCM (THROT-
TLE POSITION SENSOR POWER SUPPLY).
Measure the voltage between TCM connector
and chassis ground.
Connector & terminal
(B54) No. 2 (+) — Chassis ground (
−):Is the voltage 4.8 — 5.3 V? Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in throt-
tle position sensor
circuit.Go to step 18.
17 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR (THROTTLE
POSITION SENSOR POWER SUPPLY).
Read the data of throttle position sensor power
supply using Subaru Select Monitor.
 Throttle position sensor power supply volt-
age is indicated.Is the value voltage 4.8 — 5.3
V?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in throt-
tle position sensor
circuit.Go to step 18.
18 CHECK POOR CONTACT.Is there poor contact in throttle
position sensor circuit?Repair the poor
contact.Replace the TCM.
<Ref. to 4AT-77,
Transmission Con-
trol Module
(TCM).> Step Check Yes No

4AT(H4SO)-45
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
D: DTC 33 FRONT VEHICLE SPEED SENSOR
DTC DETECTING CONDITION:
 The vehicle speed signal is abnormal.
 The circuit in combination meter is faulty.
 The harness connector between TCM and vehicle speed sensor is in short or open.
TROUBLE SYMPTOM:
 Erroneous idling.
 Engine stalls.
 Poor driving performance.

4AT(H4SO)-46
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
WIRING DIAGRAM:
AT-01826
B11
1
234
56
78
9
1314
15
20
19 1716 10 1112
18
B299
B54
1234
56789
101112
13
1415 16 17 18
1920
2122 23
24
B56
1234
56789
101112
13
1415 16 17 18
19
202122 23
24
i10B37
1234
5678
910112324
121314
1516 17 1819
20 2122
B55
1234
56789
10 1112
13 14 15 16 17 18
192021
2223 24
i10
B38
i317
18
B11
B299
RHD
T4
TCM
B54 A:
B55
B:B56 C:
C17
A10B18
8
3
4LHD1
2
6
SHIELD AND
SENSOR GROUND
JOINT CONNECTOR
LHD
RHD: LHD MODEL
: RHD MODEL
COMBINATON
METER
SPEEDOMETERFRONT
VEHICLE SPEED
SENSOR
7
12
219
32
1234 5610 11 12 13 14 15716
23 3019 20
22 26 27 28 29817
24 3118
25
i3
18
RHD
RHD
LHD
12345678
B37
i2
LHD
123456
78 9 10 1112
13
14
15 16 17
181920
21
2223
24
2526
272829
30
C:
B: A:

4AT(H4SO)-47
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from TCM and
transmission.
3) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B55) No. 18 — (B11) No. 17:Is the resistance less than 1
Ω?Go to step 2.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
2 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and transmission connector.
Connector & terminal
(B54) No. 10 — (B11) No. 18:Is the resistance less than 1
Ω?Go to step 3.Repair the open
circuit in harness
between TCM and
transmission con-
nector, and poor
contact in cou-
pling connector.
3 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and chassis ground.
Connector & terminal
(B54) No. 10 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 4.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
4 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and chassis ground.
Connector & terminal
(B55) No. 18 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 5.Repair the short
circuit in harness
between TCM and
transmission con-
nector, and poor
contact in cou-
pling connector.
5 CHECK FRONT VEHICLE SPEED SENSOR.
Measure the resistance between transmission
connector receptacle’s terminals.
Connector & terminal
(T4) No. 17 — No. 18:Is the resistance 450 — 650
Ω?Go to step 6.Replace the front
vehicle speed sen-
sor. <Ref. to 4AT-
55, Front Vehicle
Speed Sensor.>
6 PREPARE OSCILLOSCOPE.Do you have an oscilloscope? Go to step 9.Go to step 7.
7 PREPARE SUBARU SELECT MONITOR.Do you have a Subaru Select
Monitor?Go to step 10.Go to step 8.
8 CHECK INPUT SIGNAL FOR TCM.
1) Connect all connectors.
2) Lift-up or raise the vehicle and place rigid
rack.
NOTE:
Raise all wheels off floor.
3) Start the engine and set vehicle in 20 km/h
(12 MPH) condition.
NOTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. <Ref. to ABS-23, Clear Memory
Mode.>
4) Measure the voltage between TCM con-
nector terminals.
Connector & terminal
(B55) No. 18 (+) — (B54) No. 10 (
−):Is the voltage more than AC 1
V?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
or harness may be
the cause. Repair
the harness or
connector in the
front vehicle speed
sensor circuit.Go to step 11.

4AT(H4SO)-48
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
9 CHECK FRONT VEHICLE SPEED SENSOR
USING OSCILLOSCOPE.
1) Connect all connectors.
2) Lift-up the vehicle and place rigid rack.
N
OTE:
Raise all wheels off ground.
3) Set the oscilloscope to TCM connector ter-
minals.
Connector & terminal
Positive probe; (B55) No. 18
Earth lead; (B54) No. 10
4) Start the engine, and drive the wheels
slowly.
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunctions. When AT control di-
agnosis is finished, perform the ABS memory
clearance procedure of self-diagnosis system.
<Ref. to ABS-23, Clear Memory Mode.>
5) Measure the signal voltage indicated on
oscilloscope.Is the voltage more than AC 4
V?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
or harness may be
the cause. Repair
the harness or
connector in front
vehicle speed sen-
sor circuit.Go to step 11.
10 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect all connectors.
2) Connect the Subaru Select Monitor to data
link connector.
3) Lift-up or raise the vehicle and place rigid
rack.
N
OTE:
Raise all wheels off floor.
4) Turn the ignition switch to ON and turn Sub-
aru Select Monitor switch to ON.
5) Start the engine.
6) Read the data of vehicle speed using Sub-
aru Select Monitor.
 Compare the speedometer with Subaru
Select Monitor indications.
 Vehicle speed is indicated in “km/h” or
“MPH”.
7) Slowly increase the vehicle speed to 60 km/
h (37 MPH).
N
OTE:
The speed difference between front and rear
wheels may light the ABS warning light, but this
indicates no malfunction. When AT control diag-
nosis is finished, perform the ABS memory
clearance procedure of on-board diagnostics
system. <Ref. to ABS-23, Clear Memory
Mode.>Does the speedometer indica-
tion increase as Subaru Select
Monitor data increases?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor connec-
tor or harness may
be the cause.
Repair the har-
ness or connector
in front vehicle
speed sensor cir-
cuit.Go to step 11.
11 CHECK POOR CONTACT.Is there poor contact in front
vehicle speed sensor circuit?Repair the poor
contact.Replace the TCM.
<Ref. to 4AT-77,
Transmission Con-
trol Module
(TCM).> Step Check Yes No

4AT(H4SO)-49
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
E: DTC 36 TORQUE CONVERTER TURBINE SPEED SENSOR
DTC DETECTING CONDITION:
The input signal circuit of TCM is open or shorted.
TROUBLE SYMPTOM:
Excessive shift shock.
WIRING DIAGRAM:
AT-00580
14
15
B11
B534
T4
TCMB55
8
9
1
2
RHD
SENSOR
LHD
RHD: LHD MODEL
: RHD MODEL
TORQUE
CONVERTER
TURBINE SPEED
B55
1234
56789
10 1112
13 14 15 16 17 18
192021
2223 24
B11
1
234
56
78
9
1314
15
20 19 1716 10 1112
18
B53
LHD4
5
6SHIELD AND SENSOR GROUND
JOINT
CONNECTOR
LHD :B53
123
4
:RHD
651
234

4AT(H4SO)-50
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
Step Check Yes No
1 CHECK TORQUE CONVERTER TURBINE
SPEED SENSOR.
1) Turn the ignition switch to OFF.
2) Disconnect the connector from transmis-
sion.
3) Measure the resistance between transmis-
sion connector receptacle’s terminals.
Connector & terminal
(T4) No. 14 — No. 15:Is the resistance 450 — 650
Ω?Go to step 2.Replace the tur-
bine speed sensor.
<Ref. to 4AT-60,
Torque Converter
Turbine Speed
Sensor.>
2 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
1) Disconnect the connector from TCM.
2) Measure the resistance of harness
between TCM and transmission connector.
Connector & terminal
(B55) No. 8 — (B11) No. 14:Is the resistance less than 1
Ω?Go to step 3.Repair the open
circuit in harness
between TCM and
transmission con-
nector.
3 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and transmission connector.
Connector & terminal
(B55) No. 9 — (B11) No. 15:Is the resistance less than 1
Ω?Go to step 4.Repair the open
circuit in harness
between TCM and
transmission con-
nector, and poor
contact in cou-
pling connector.
4 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and chassis ground.
Connector & terminal
(B55) No. 9 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 5.Repair the short
circuit in harness
between TCM and
transmission con-
nector.
5 CHECK HARNESS CONNECTOR BETWEEN
TCM AND TRANSMISSION.
Measure the resistance of harness between
TCM and chassis ground.
Connector & terminal
(B55) No. 8 — Chassis ground:Is the resistance more than 1
MΩ?Go to step 6.Repair the short
circuit in harness
between TCM and
transmission con-
nector, and poor
contact in cou-
pling connector.
6 PREPARE OSCILLOSCOPE.Do you have an oscilloscope? Go to step 10.Go to step 7.
7 PREPARE SUBARU SELECT MONITOR.Do you have a Subaru Select
Monitor?Go to step 9.Go to step 8.
8 CHECK INPUT SIGNAL FOR TCM.
1) Connect the connectors to TCM and trans-
mission.
2) Start the engine and move select lever to
“P” or “N” range.
3) Measure the voltage between TCM con-
nector terminals.
Connector & terminal
(B55) No. 8 (+) — No. 9 (
−):Is the voltage more than AC 1
V?Even if the
POWER indicator
lights up, the cir-
cuit has returned
to a normal condi-
tion at this time. A
temporary poor
contact of the con-
nector or harness
may be the cause.
Repair the har-
ness or connector
in TCM and trans-
mission.Go to step 11.

4AT(H4SO)-51
AUTOMATIC TRANSMISSION (DIAGNOSTIC)
Diagnostic Procedure with Diagnostic Trouble Code (DTC)
9 CHECK INPUT SIGNAL FOR TCM USING
SUBARU SELECT MONITOR.
1) Connect the connectors to TCM and trans-
mission.
2) Connect the Subaru Select Monitor to data
link connector.
3) Turn the ignition switch to ON and turn Sub-
aru Select Monitor switch to ON.
4) Start the engine.
5) Move the select lever to “P” or “N” range.
6) Read the data of turbine speed using Sub-
aru Select Monitor.
 Compare the tachometer with Subaru Select
Monitor indications.Is the revolution value same as
the tachometer reading shown
on the combination meter?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 11.
10 CHECK INPUT SIGNAL FOR TCM USING
OSCILLOSCOPE.
1) Connect the connectors to TCM and trans-
mission.
2) Set the oscilloscope to TCM connector ter-
minals.
Connector & terminal
Positive probe; (B55) No. 8
Earth lead; (B55) No. 9
3) Start the engine and move select lever to
“P” or “N” range.Is the signal voltage more than
AC 1 V?Even if the
POWER indicator
light was blinking,
the circuit has
returned to a nor-
mal condition at
this time. A tempo-
rary poor contact
of the connector or
harness may be
the cause. Repair
the harness or
connector in TCM
and transmission.Go to step 11.
11 CHECK POOR CONTACT.Is there poor contact in torque
converter turbine speed sensor
circuit?Repair the poor
contact.Replace the TCM.
<Ref. to 4AT-77,
Transmission Con-
trol Module
(TCM).> Step Check Yes No