engine removal SUBARU LEGACY 1995 Service Repair Manual

G2M0093
4) Connect oil pressure gauge hose to cylinder block.
5) Start the engine, and measure oil pressure.
Oil pressure:
98 kPa (1.0 kg/cm
2,14 psi) or more at 800 rpm
294 kPa (3.0 kg/cm2, 43 psi) or more at 5,000 rpm
CAUTION:

If oil pressure is out of specification, check oil
pump, oil filter and lubrication line.
<Ref. to 2-4 [K100].>

If oil pressure warning light is turned ON and oil
pressure is in specification, replace oil pressure
switch.
<Ref. to 2-4 [W3A0].>
NOTE:
The specified data is based on an engine oil temperature
of 80°C (176°F).
6) After measuring oil pressure, install oil pressure switch.
Tightening torque:
25±3 N⋅m (2.5±0.3 kg-m, 18.1±2.2 ft-lb)
7) Install generator and V-belt in the reverse order of
removal, and adjust the V-belt deflection.
8
2-2
6. Engine Oil Pressure

4. Valve Rocker Assembly
A: REMOVAL
B2M0418A
B2M0382A
1) Disconnect PCV hose and remove rocker cover.
2) Removal of valve rocker assembly
(1) Remove bolts

1through
4in numerical sequence.
CAUTION:
Leave two or three threads of bolt

1engaged to retain
valve rocker assembly.
(2) Equally loosen bolts

5through
8all the way, being
careful that knock pin is not gouged.
B2M0414
(3) Remove valve rocker assembly.
CAUTION:
Locate valve rocker assembly with air vent (on rocker
arm) facing upward or dip it in engine oil after removal.
27
2-3SERVICE PROCEDURE
4. Valve Rocker Assembly

B: DISASSEMBLY
B2M0383A
1) Remove bolts which secure rocker shaft.
2) Extract rocker shaft. Remove valve rocker arms,
springs and shaft supports from rocker shaft.
CAUTION:
Arrange all removed parts in order so that they can
be installed in their original positions.
Locate rocker arms with air vents facing upward.
3) Remove valve lash adjuster from valve rocker.
CAUTION:
Do not remove valve lash adjuster unless it requires
air bleeding or replacement.
If valve lash adjuster is hard to remove by hand, use
pliers. Be careful not to scratch valve lash adjuster.
Dip lash adjuster in engine oil after removal.
28
2-3SERVICE PROCEDURE
4. Valve Rocker Assembly

3. RELATED PARTS
1) Install valve rocker assembly.
<Ref. to 2-3 [W4E0].>
B2M0418B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 12±1 (1.2±0.1, 8.7±0.7)
2) Install timing belt, camshaft sprockets and related parts.
<Ref. to 2-3 [W3C1].>
6. Cylinder Head
A: REMOVAL
1. INTAKE MANIFOLD
1) Release fuel pressure. <Ref. to 2-8 [W1A0].>
2) Drain engine coolant. <Ref. to 2-5 [W1A0].>
3) Remove intake manifold. <Ref. to 2-7 [W4A0].>
4) Remove engine coolant pipe.
38
2-3SERVICE PROCEDURE
5. Camshaft - 6. Cylinder Head

3. RELATED PARTS
1) Install valve rocker assembly.
<Ref. to 2-3 [W4E0].>
B2M0418B
Tightening torque: N⋅m (kg-m, ft-lb)
T1: 5±1 (0.5±0.1, 3.6±0.7)
T2: 12±1 (1.2±0.1, 8.7±0.7)
2) Install timing belt, camshaft sprockets and related parts.
<Ref. to 2-3 [W3C1].>
6. Cylinder Head
A: REMOVAL
1. INTAKE MANIFOLD
1) Release fuel pressure. <Ref. to 2-8 [W1A0].>
2) Drain engine coolant. <Ref. to 2-5 [W1A0].>
3) Remove intake manifold. <Ref. to 2-7 [W4A0].>
4) Remove engine coolant pipe.
38
2-3SERVICE PROCEDURE
5. Camshaft - 6. Cylinder Head

7. Cylinder Block
A: REMOVAL
1. RELATED PARTS
1) Remove timing belt, camshaft sprocket and related
parts.
<Ref. to 2-3 [W3A1].>
2) Remove intake manifold and cylinder head.
<Ref. to 2-3 [W6A0].>
2. OIL PUMP AND ENGINE COOLANT PUMP
B2M0124A
50
2-3SERVICE PROCEDURE
7. Cylinder Block

G2M0066
1. Oil Pump
A: REMOVAL
1) Drain engine oil.
Set container under the vehicle, and remove drain plug
from oil pan.
B2M0051A
2) Drain coolant.
Set container under the vehicle, and remove drain cock
from radiator.
B2M0302
3) Remove belt covers, timing belt and related parts.
<Ref. to 1-5 [02A0].>
B2M0303
4) Remove belt tensioner bracket.
G2M0210
5) Remove left cam sprocket and left belt cover No. 2.
6) Remove water pump.
4
2-4SERVICE PROCEDURE
1. Oil Pump

G2M0544
2. Oil Pan and Oil Strainer
A: REMOVAL
1) Remove front wheels.
2) Remove air intake duct.
3) Disconnect connector from front oxygen sensor.
G2M0295
4) Remove pitching stopper.
B2M0320
5) Remove radiator upper brackets.
B2M0053
6) Support engine with a lifting device and wire ropes.
7) Lift-up the vehicle.
CAUTION:
At this time, raise up wire ropes.
G2M0066
8) Drain engine oil.
Set container under the vehicle, and remove drain plug
from oil pan.
8
2-4SERVICE PROCEDURE
2. Oil Pan and Oil Strainer

G6M0095
2. Engine Coolant Pump
A: REMOVAL
1) Open engine hood.
2) Disconnect ground cable from the battery.
B2M0015A
3) Drain engine coolant completely.
<Ref. to 2-5 [W1A0].>
B2M0137
4) Disconnect radiator outlet hose from engine coolant
pump.
B2M0323
5) Remove radiator fan motor assembly.
<Ref. to 2-5 [W6A0].>
G2M0286
6) Remove V-belt(s).
<Ref. to 1-5 [01B0].>
8
2-5SERVICE PROCEDURE
2. Engine Coolant Pump

G2M0213
C: INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace gasket with a new one.
When installing engine coolant pump, tighten bolts
in two stages in numerical sequence as shown in fig-
ure.
Tightening torque:
10
+4
0N⋅m (1.0+0.4
0kg-m, 7.2+2.9
0ft-lb)
G2M0214
3. Thermostat
A: REMOVAL AND INSTALLATION
1) Drain engine coolant.
Set container under the vehicle, and remove drain cock
from radiator.
2) Disconnect radiator outlet hose from thermostat cover.
3) Remove thermostat cover and gasket, and pull out the
thermostat.
G2M0227
4) Install the thermostat in the intake manifold, and install
the thermostat cover together with a gasket.
CAUTION:
When reinstalling the thermostat, use a new gasket.
The thermostat must be installed with the jiggle pin
upward.
In this time, set the jiggle pin of thermostat for front
side.
G2M0215
B: INSPECTION
Replace the thermostat if the valve does not close com-
pletely at an ambient temperature or if the following test
shows unsatisfactory results.
Immerse the thermostat and a thermometer in water. Raise
water temperature gradually, and measure the temperature
and valve lift when the valve begins to open and when the
valve is fully opened. During the test, agitate the water for
even temperature distribution. The measurement should
be to the specification.
Starts to open:
76.0—80.0°C (169—176°F)
Fully opens:
91°C (196°F)
11
2-5SERVICE PROCEDURE
2. Engine Coolant Pump - 3. Thermostat