fuel pump fuse SUBARU LEGACY 1995 Service Repair Manual

G6M0095
16. Main Relay
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
B5M0024A
2) Remove lower cover and then disconnect connectors.
3) Lower transmission control module.
4) Remove the front pillar lower trim.
<Ref. to 5-3 [W5A1].>
5) Remove fuse box mounting nuts.
6) Lower fuse box.
7) Remove fuse box mounting bracket.
G2M0438
8) Remove screw which retains bracket of main relay
1
and fuel pump relay
2.
9) Disconnect connector from main relay.
G2M0438
10) Installation is in the reverse order of removal.


1Main relay


2Fuel pump relay
27
2-7SERVICE PROCEDURE
16. Main Relay

G6M0095
17. Fuel Pump Relay
A: REMOVAL AND INSTALLATION
1) Disconnect battery ground cable.
B5M0024A
2) Remove lower cover and then disconnect connectors.
3) Lower transmission control module.
4) Remove the front pillar lower trim.
<Ref. to 5-3 [W5A1].>
5) Remove fuse box mounting nuts.
6) Lower fuse box.
7) Remove fuse box mounting bracket.
G2M0438
8) Remove fuel pump relay from main relay and fuel pump
relay mounting bracket.
9) Disconnect connector from fuel pump relay.
G2M0438
10) Installation is in the reverse order of removal.


1Main relay


2Fuel pump relay
28
2-7SERVICE PROCEDURE
17. Fuel Pump Relay

When mounting a large power type radio, pay spe-
cial attention to the three items above mentioned.

Incorrect installation of the radio may affect the
operation of the ECM.
8) Before disconnecting the fuel hose, disconnect the fuel
pump connector and crank the engine for more than five
seconds to release pressure in the fuel system. If engine
starts during this operation, run it until it stops.
9) Problems in the electronic-controlled automatic trans-
mission may be caused by failure of the engine, the elec-
tronic control system, the transmission proper, or by a com-
bination of these. These three causes must be distin-
guished clearly when performing diagnostics.
10) Diagnostics should be conducted by rotating with
simple, easy operations and proceeding to complicated,
difficult operations. The most important thing in diagnostics
is to understand the customer’s complaint, and distinguish
between the three causes.
11) In AT vehicles, do not continue the stall for more than
five seconds at a time (from closed throttle, fully open
throttle to stall engine speed).
12) On ABS or ABS/TCS vehicle, when performing driving
test in jacked-up or lifted-up position, sometimes the warn-
ing light may be lit, but this is not a malfunction of the sys-
tem. The reason for this is the speed difference between
the front and rear wheels. After diagnosis of engine control
system, perform the ABS or ABS/TCS memory clearance
procedure of self-diagnosis system. <Ref. to 4-4a [T6C2] or
4-4b [T6C2] or [T9K0].>
C: PRE-INSPECTION
Before performing diagnostics, check the following items
which might affect engine problems:
1. POWER SUPPLY
1) Measure battery voltage and specific gravity of electro-
lyte.
Standard voltage: 12 V
Specific gravity: Above 1.260
2) Check the condition of the main and other fuses, and
harnesses and connectors. Also check for proper ground-
ing.
OBD0091A
2. ENGINE GROUNDING
Make sure the engine grounding terminal is properly con-
nected to the engine.
66
2-7ON-BOARD DIAGNOSTICS II SYSTEM
4. Cautions

No. Load
MB-1 Fuse holder (Rear power supply)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Combination meter
Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
Luggage room light
Room light
Step light
Trunk room light
MB-8Combination meter
Front fog light switch
Headlight RH
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
MB-10 A/C relay holder
SBF-6Hydraulic unit (A.B.S.)
T.C.S. motor relay
SBF-7 T.C.S. valve relay
ALT-1Combination meter
Daytime running light control module
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Transmission control module
FB-5 Hydraulic unit (A.B.S.)
FB-6Front clearance light LH
Front clearance light RH
Side marker light LH
Side marker light RHNo. Load
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15A.B.S./T.C.S. control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
T.C.S. off switch
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Pedal stroke sensor
Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
20
6-3WIRING DIAGRAM
6. Wiring Diagram

7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
104
6-3WIRING DIAGRAM
7. Electrical Unit Location

No. Load
MB-1 Fuse holder (Rear power supply)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Combination meter
Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
Luggage room light
Room light
Step light
Trunk room light
MB-8Combination meter
Front fog light switch
Headlight RH
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
MB-10 A/C relay holder
SBF-6Hydraulic unit (A.B.S.)
T.C.S. motor relay
SBF-7 T.C.S. valve relay
ALT-1Combination meter
Daytime running light control module
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Transmission control module
FB-5 Hydraulic unit (A.B.S.)
FB-6Front clearance light LH
Front clearance light RH
Side marker light LH
Side marker light RHNo. Load
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15A.B.S./T.C.S. control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
T.C.S. off switch
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Pedal stroke sensor
Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
20
6-3WIRING DIAGRAM
6. Wiring Diagram

7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
104
6-3WIRING DIAGRAM
7. Electrical Unit Location

No. Load
MB-1 Fuse holder (Rear power supply)
MB-2 Power window circuit breaker
MB-3Engine control module
Fuel pump relay
Main relay
OBD-II service connector
MB-4 A/C relay holder
MB-5 Headlight alarm relay (with security)
MB-6 Headlight LH
MB-7Combination meter
Daytime running light control module
Diode (Lighting)
Diode (Security)
Lighting switch
Luggage room light
Room light
Step light
Trunk room light
MB-8Combination meter
Front fog light switch
Headlight RH
MB-9Door lock timer
Headlight alarm relay
Interrupt relay
Radio
Security control module
Security indicator light
Spot light
MB-10 A/C relay holder
SBF-6Hydraulic unit (A.B.S.)
T.C.S. motor relay
SBF-7 T.C.S. valve relay
ALT-1Combination meter
Daytime running light control module
IG Headlight alarm relay
STCruise control module
Engine control module
Inhibitor switch (AT)
Interrupt relay
Starter interlock relay (MT)
FB-1Front washer motor
Rear washer motor
FB-2 Diode (A/C)
FB-3Sub fan motor
Sub fan relay-2
FB-4Engine control module
Fuel pump relay
Transmission control module
FB-5 Hydraulic unit (A.B.S.)
FB-6Front clearance light LH
Front clearance light RH
Side marker light LH
Side marker light RHNo. Load
FB-7 Door lock timer
FB-9 Hazard switch
FB-10AT shift lock control module
Key warning switch
Power antenna
FB-11 Radio
FB-12 Cigarette lighter
FB-13Remote control rearview mirror switch
Security control module
Vanity mirror illumination light
FB-14AT shift lock control module
Combination switch
Front wiper motor
Rear wiper motor
Rear wiper relay
FB-15A.B.S./T.C.S. control module
Transmission control module
FB-16Rear defogger
Rear defogger condenser
Rear defogger switch
FB-17 Rear defogger switch
FB-18AT shift lock control module
Back-up light switch (MT)
Inhibitor switch (AT)
FB-19 Hazard switch
FB-20A/C switch
Combination meter
Mode control panel
T.C.S. off switch
FB-21 Combination meter (Airbag)
FB-22Blower motor relay
Check connector
Daytime running light control module
Daytime running light relay
FRESH/RECIRC actuator
Hi-beam relay
Power window and sunroof relay
Seat belt timer
FB-23 Airbag control module
FB-24 Airbag control module
FB-25 Lighting switch
FB-26 Parking switch
FB-27 Parking switch
FB-28 Illumination light
FB-29 Illumination light
FB-30Pedal stroke sensor
Stop light switch
Stop & brake switch
FB-31 Horn relay
FB-32 Blower motor relay
FB-33 Parking switch
20
6-3WIRING DIAGRAM
6. Wiring Diagram

7. Electrical Unit Location
Electrical unit Refer to;
A.B.S. control module 4-4a [T300]
A.B.S. G sensor (MT) 4-4a [T300]
A/C compressor relay
7
A/C fuse11
A/C main fan relay 110
A/C main fan relay 28
A/C pressure switch2
A/C sub fan relay 29
ATF temperature sensor 2-7 [T2B1]
Blower motor resistor
26
Blower relay13
Camshaft position sensor 2-7 [T2A2]
Check connector
25
Clutch switch (MT) 6-2 [T300]
Crankshaft position sensor 2-7 [T2A2]
Cruise control module 6-2 [T300]
Cruise control pump 6-2 [T300]
Data link connector (for OBD-II G.S.T.) 2-7 [T2A1]
Data link connector (for S.S.M.) 2-7 [T2A1]
Diagnosis connector 4-4a [T300]
Diagnosis terminal (Ground) 4-4a [T300]
Door lock timer
27
Engine control module 2-7 [T2A1]
Engine coolant temperature sensor 2-7 [T2A2]
Engine hood switch (Security) 6-2 [K6A0]
Evaporator thermoswitch
29
F/B15
FRESH/RECIRC actuator28
Fuel pump relay 2-7 [T2A3]
Fuel gauge module
31
Fuel gauge sub module (AWD)32
FWD switch (AT)1
Headlight alarm relay (Security) 6-2 [K6A0]
Headlight relay LH
5
Headlight relay RH6
Horn relay14
Electrical unit Refer to;
Hydraulic unit (A.B.S.) 4-4a [T300]
Ignition coil 2-7 [T2A3]
Ignitor 2-7 [T2A3]
Idle air control solenoid valve 2-7 [T2A3]
Illumination control module
21
Inhibitor switch 6-2 [T300]
Knock sensor 2-7 [T2A2]
Main fan relay
19
Main relay 2-7 [T2A3]
Mass air flow sensor 2-7 [T2A2]
Mode actuator
12
M/B4
Oil pressure switch3
Oxygen sensor 2-7 [T2A2]
Pedal stroke sensor (T.C.S.) 4-4b [T300]
Power window and sunroof relay
24
Power window circuit breaker23
Purge control solenoid valve 2-7 [T2A3]
Rear defogger relay
17
Seat belt timer20
Security control module 6-2 [K6A0]
Shift lock control module
22
Starter interrupt relay (Security) 6-2 [K6A0]
Stop & brake switch (With cruise con-
trol)6-2 [T300]
Sunroof control module
30
Tail and illumination relay18
T.C.S. control module 4-4b [T300]
T.C.S. motor relay 4-4b [T300]
T.C.S. valve relay 4-4b [T300]
Throttle position sensor 2-7 [T2A2]
Test mode connector 2-7 [T2A1]
Transmission control module 2-7 [T2B1]
Turn & hazard module
16
Vehicle speed sensor 1 2-7 [T2B1]
Vehicle speed sensor 2 2-7 [T2B1]
104
6-3WIRING DIAGRAM
7. Electrical Unit Location

Connector Connecting to
No. Pole Color Area No. Name
B30 24 * C-1 D1 Front door cord LH
B31 7 Yellow C-1 AB1 SRS (Airbag) harness
B32 3 Black C-1 Turn & hazard module
B33 4 Brown B-1 Diode (T.C.S.)
B34 3 * B-1 Diode (Door warning)
B35 2 Black B-1 Diode (Step light)
B36 22 Black C-1 i1
Instrument panel wiring
harness B37 22 * C-1 i2
B38 22 Brown C-1 i3
B39 20 Blue C-1 i4
B40 16 Gray C-2 OBD-II service connector
B41 2 * C-2 Power window circuit breaker
B42 4 * C-2Power window and sunroof
relay
B43 6 Black C-2 Illumination control module
B44 8 * C-2 Seat belt timer
B45 4 * B-1 R53 Sunroof cord
B46 4 Green B-1 Fuel pump relay
B47 6 Brown B-1 Main relay
B48 4 Blue B-1 Front fog light relay
B49 3 Black B-1 Horn relay
B50 4 * B-1 Blower relay
B51 11 Gray B-1
F/B
B52 12 Gray B-1
B53 4 * B-2 Shield joint connector (AT)
B54 12 Black B-2
Transmission control module B55 16 Black B-2
B56 20 Black B-2
B57 12 Black B-2 Shift-lock control module
B58 5 Black B-1Headlight alarm relay
(Security)
B59 5 Black B-1 Interrupt relay (Security)
B60 4 * B-2Shield joint connector (A.B.S.
and T.C.S.)
B61 8 * B-2 F44
Front wiring harness
B62 20 * B-1 F45
B6314 * B-1 P10 Floor harness (A.B.S.)
40 Gray B-1 P10 Floor harness (T.C.S.)
B64 2 Black B-2 Stop light switch
B65 4 Black B-2Stop & brake switch (With
cruise control)
B66 3 Black B-2 Pedal stroke sensor (T.C.S.)
B67 4 Black B-2 Pedal stroke switch (T.C.S.)
B68 5 Black B-3 Slip ring
B69 11 Black B-3
Combination switch B70 9 * B-3
B71 8 * B-3
B72 6 Black B-3 Ignition switchConnector Connecting to
No. Pole Color Area No. Name
B73 2 Black B-3 Key lock solenoid (AT)
B74 2 Black B-3 Key warning switch
B75 2 Green C-2 B76
Test mode connector
B76 2 Green C-3 B75
B77 10 Brown B-2 Mode actuator
B78 9 Yellow C-2 Data link connector
B79 14 Gray C-2 Check connector
B80 4 Blue B-2 i20Instrument panel wiring
harness
B81 1 x 2 * C-2 Diagnosis terminal (Ground)
B82 6 Black C-2 Diagnosis connector
B83 4 * C-3 Shield joint connector (E/G)
B84 96Dark
grayB-3 Engine control module
B85 2 Black B-3 Diode (Lighting)
B86 4 * B-3 Blower motor resistor
B87 2 * B-3 Blower motor
B88 3 Black B-3 Evaporator thermoswitch
B89 4 Brown B-3 Diode (Security)
B90 4 B-4 R50 Room light cord
B91 4 * B-4 FRESH/RECIRC actuator
B92 8 * B-4 Door lock timer
B93 16 Black B-4 Security control module
B94 20 Black B-4 Cruise control module
B95 2 Black B-4 Diode (Daytime running light)
B96 10 * B-4Daytime running light control
module
B97 8 * B-4 R1
Rear wiring harness B98 16 Black B-4 R2
B99 24 * B-4 R3
B100 3 * B-4 F2Front wiring harness (A.B.S.
and T.C.S.)
B101 24 * B-4 D11 Front door cord RH
B102 5 Black B-4 Daytime running light relay
B103 4 Blue B-4High-beam relay (Daytime
running light)
B104 4 Pink B-4 Rear power supply relay
B105 4 Blue B-1 Starter interlock relay (MT)
B106 2 * B-1 Clutch switch (MT)
B107 2 Blue B-1 Clutch switch (Cruise control)
B108 2 Black B-2 F46Front wiring harness
(Outback)
B109 4 Black C-1 Fuse holder (Outback)
*: Non-colored
Connector Connecting to
No. Pole Color Area No. Name
S1 3 White D-3 Cruise control sub switch
122
6-3WIRING DIAGRAM
8. Electrical Wiring Harness and Ground Point