engine coolant SUZUKI BALENO 1999 1.G Owners Manual

60G-74E
INSTRUMENT PANEL

TACHOMETER (if equipped)

FUEL GAUGE
TEMPERATURE GAUGE

60G-05-004

The tachometer indicates engine speed in

revolutions per minute.

Never drive with the engine speed

indicator in the red zone or severe

engine damage can result.
60G-05-005

This gauge gives an approximate indication

of the amount of fuel in the fuel tank as shown

in figure. "P stands for full and "E" stands for

empty.

If the indicator gets in the red zone, refill the

tank as soon as possible.

Note:

This vehicle has fuel gauge of new design.

Even when the ignition switch is "OFF", the

needle will not return to "E" position but will

show the reading.
60G-05-006

When the ignition switch is on, this gauge

indicates the engine coolant temperature.

Under normal driving conditions, the indicator

should stay within the normal, acceptable

temperature range between "H" and "C". If the

indicator approaches "H", and maintains that

reading, overheating is indicated. Follow the

instructions for engine overheating in the

EMERGENCY REMEDIES section.

CAUTION

Continuing to drive the vehicle when

engine overheating is indicated, can

result in severe engine damage.

43

5-6

INSTRUMENT PANEL

60G-74E

HAZARD WARNING SWITCH
REAR WINDOW DEFROSTER SWITCH CIGARETTE LIGHTER (if equipped)

(if equipped)

60G-05-007

Push in the hazard warning switch to activate

the hazard warning lights. All four turn signal

lights and both turn signal indicators will flash

simultaneously. To turn off the lights, push the

switch again.

Use the hazard warning lights to warn other

traffic during emergency parking or when your

vehicle could otherwise become a traffic

hazard.
60G-05-008

When the rear window is misted, push this

switch to clear the window. An indicator light

will be lit when the defroster is on. The

defroster will only work when the ignition

switch is in the "ON position. To turn off the

defroster, push the switch again.

CAUTION

The rear window defroster uses a large

amount of electricity. Be sure to turn

off after the window has become clear.
60G-05-009

To use the cigarette lighter, push it all the way

into the receptacle and release it. It will

automatically heat up and will pop out to its

normal position when it is ready for use.

5-7
44

60G-74E
OPERATING YOUR VEHICLE

Once a week, or each time you fill your fuel

tank, perform the following under-bonnet

checks:

1) Engine oil level.

2) Coolant level.

3) Brake fluid level.

4) Power steering (if equipped) fluid level.

5) Windscreen washer fluid level.

6) Battery solution level.

7) Bonnet latch operation.

Pull the bonnet release handle inside the

vehicle. Make sure that you can not open

the hood all the way without releasing the

secondary latch. Be sure to close the hood

securely after checking for proper

operation. See "All Latches, Hinges &

Locks" of "PERIODIC MAINTENANCE

SCHEDULE" in the "INSPECTION AND

MAINTENANCE" section for lubrication

schedule.

Make sure the bonnet is fully closed

and latched before driving. If it is not,

it can fly up unexpectedly during

driving, obstructing your view and

resulting in an accident.
STARTING THE ENGINE

Before starting the engine:

1) Make sure the parking brake is applied

fully.

2) Manual Transmission - Shift into "N"

(neutral) and depress the clutch pedal all

the way to the floor. Hold it while starting

the engine.

Make sure that the parking brake is

applied fully and the transmission is in

Neutral before attempting to start the

engine.

CAUTION

Stop turning the starter immediately

after the engine has started or the

starter system can be damaged.

Do not crank the engine for more

than 15 seconds at a time. If the

engine doesn't start on the first try,

wait about 15 seconds before trying

again.
Starting a Cold Engine

Engine which is started after 6 hours should

be treated as cold engine.

For Electronic fuel injection models

• With your foot off the accelerator pedal,

crank the engine by turning the ignition

key to "START1. Release the key when the

engine starts.

• If the engine does not start after 15

seconds of cranking, wait about 15

seconds, then press down the accelerator

pedal to 1/3 of its travel and try cranking

the engine again. Release the key and

accelerator pedal when the engine starts.

• If the engine still does not start, try holding

the accelerator pedal all the way to the

floor while cranking. This should clear the

engine if it is flooded.

Starting a Warm Engine

For Electronic fuel injection models:

Use the same procedure as for "Starting a cold

Engine".

67

7-2

OPERATING YOUR VECHILE

60G-74E

USING THE TRANSMISSION

70F-04-005E

Starting off

To start off, depress and maintain pressure

upon the clutch pedal and change into 1st

gear. After releasing the parking brake,

gradually release the clutch. When you hear

a change in the engine's sound (speed), gently

apply pressure to the accelerator to keep the

engine sound (speed) constant whilst

continuing to gradually release the clutch.
Gear changing

All forward gears are synchronized, which

provides for quiet, easy changing. Always

depress the clutch pedal fully before changing

gears.The following table shows the maximum

allowable speed for each gear.
GEAR

First

Second

Third

Fourth

Fifth
MAXIMUM SPEED

50 km/h

95 km/h

140 km/h

Top Speed

Top Speed

7-3
68

60G-74E
INSPECTION AND MAINTENANCE

INSPECTION AND MAINTENANCE

Periodic Maintenance Schedule.. 9-2

Engine Oil and Filter 9-7

Gear OH 9-10

Engine Coolant 9-11

Windscreen Washer Fluid 9-13

Air Cleaner 9-13

Spark Plugs 9-14

Brakes 9-15

Steering 9-17

Power Steering (if equipped) 9-18

Clutch Pedal 9-18

Tyres... 9-19

Battery 9-22

Fuses 9-23

Bulb Replacement , 9-25

Wiper Blades 9-29

83

INSPECTION AND MAINTENANCE

60G-74E

70F-05-002

You should take extreme care when

working on your vehicle to prevent

accidental injury. Here are a few

precautions that you should be

especially careful to observe:

• Do not leave the engine running in

garages or other confined areas.

• When the engine Is running, keep

hands, clothing, tools, and other

objects away from the fan and water

pump belt. Even though the fan may

not be moving, it can automatically

turn on without warning. ^
When it is necessary to do service

work with the engine running, make

sure that the parking brake is applied

fully and the transmission is in

Neutral.

Do not touch ignition wires or other

ignition system parts when starting

the engine or when the engine is

running, or you could receive an

electric shock.

Be careful not to touch a hot engine,

exhaust manifold and pipes, muffler,

radiator and water hoses.

Do not allow smoking, sparks, or

flames around gasoline or the

battery. Flammable fumes are

present.

Do not get under your vehicle if it is

supported only with the portable

jack provided in your vehicle.

Be careful not to cause accidental

short circuits between the positive

and negative battery terminals.

Keep used oil, coolant, and other

fluids away from children and pets.

Dispose of used fluids properly;

never pour them on the ground, into

sewers, etc.

9-1
84

60G-74E
INSPECTION AND MAINTENANCE

PERIODIC MAINTENANCE SCHEDULE

The following table shows when regular

maintenance on your vehicle is required. This

table shows in kilometres and months when

inspections, adjustments, lubrication and other

services should be performed.

Maruti recommends that maintenance

on your Maruti vehicle be performed by

Maruti Authorised Dealer/Service

Station.
CAUTION

Whenever it becomes necessary to

replace parts on your vehicle, it is

recommended that you use MARUTI

GENUINE PARTS (MGP).

85

9-2

INSPECTION AND MAINTENANCE

6OG-74E

PERIODIC MAINTENANCE SCHEDULE

A....Ad]ust. l....lnspect and correct or replace If necessary.

T....Tighten to specified torque. C....CIean.

R....Replace or change. O....Rotate

L....Lubrlcate.

Note:

This table includes services as scheduled up to 80,000 km mileage. Beyond 80,000 km, carry out the same services at the same intervals

respectively.

Interval: This interval should be judged

by odometer reading or months,

whichever comes first.
km (x 1,000)

months

ENGINE

1. Water pump drive belt (tension, wear)

2. Engine coolant (level, leakage)

3. Engine oil (API GRADE SF, SG, SH) & Oil filter

4. Cooling system hoses and connections (leakage, damage)

5. Engine bolts (All cylinder head and manifold fixings)

6. Engine mounting (loose, damage)

7. Valve clearance

8. Camshaft timing belt (damage, wear)

9. Exhaust system (noise, leakage or otherwise defective)

10. Positive crankcase ventilation System (Hoses, connections and valve;

IGNITION

1. Ignition wiring, (damage, deterioration)

2. Spark plugs (clean and adjust the gap)
FREE INSPECTIONS

1

1

A

I

R

I

-

-

-

_
5

6

I

I

I

I

-

-

A

-
10

12

I

I

R

I

T

T

-

-
PERIODIC MAINTENANCE SERVICE AT COST

20

24

I

R

R

I

-

-

A

I

Replace every 1,00,000 km

-

-

-
I

I

-

-
-

-

-

I
I

I

I

R
30

36

I

I

R

I

T

T

-

-

-

-

-

I
40

48

I

R

R

I

-

-

A

I

I

I

I

R
SO

60

I

I

R

I

T

T

-

-

-

-

-

I
60

72

R

R

R

I

-

-

A

I

I

I

I

R
70

84

A

I

R

I

T

T

-

-

-

-

-

I
80

96

I

R

R

I

-

-

A

I

I

I

I

R

9-3
86

60G-74E
INSPECTION AND MAINTENANCE

GEAR OIL

CAUTION

To prevent oil leakage, make sure that

the oil filter is tight, but do not

overtighten it.

Refill with oil and check for leaks.

1) Pour 3.1 litres of oil through the filler hole

and install the filler cap.

2) Start the engine and look carefully for

leaks at the oil filter and drain plug. Run

the engine at various speeds for at least 5

minutes.

3) Stop the engine and wait for 5 minutes.

Check the oil level again and add oil if

necessary. Check for leaks again.

CAUTION

When replacing the oil filter, it is

recommended that you use a genuine

MARUTI replacement filter.
60G-09-006

CAUTION

Oil leaks from around the oil filter or

drain plug indicate incorrect

installation or gasket damage. If you

find any leaks or are not sure that the

fitter has been properly tightened, have

the vehicle inspected by your MARUTI

dealer.
70F-07-012E

Oil filler and level plug ©

Tightening torque: 2.1 kg-m (15.5 Ib-ft)

Specified Manual Transmission oil

When adding gear oil, use the appropriate

viscosity and grade as shown in the chart

below. We highly recommend you use API

GL-4 SAE 75W-90 gear oil.

Type of oil
Gear oil, API GL-4

93

9-10

INSPECTION AND MAINTENANCE

60G-74E

ENGINE COOLANT

70F-07-013E

Gear oil level check

To check the gear oil level, use the following

procedure:

1) Park the vehicle on a level surface with

the parking brake applied.

2) Clean casing around oil filler plug to

remove risk of any loose dirt or debris

entering oil filler plug hole. Remove the oil

filler plug ©.

3) Feel the inside of the hole with your finger.

If the oil level comes up to the bottom of

the plug hole, the oil level is correct. If so,

reinstall the plug.

4) If the oil level is low, add gear oil through

the filler plug hole © until the oil level

reaches the bottom of the filler hole, then

reinstall the plug.
After driving the vehicle, the

transmission oil temperature may be

high enough to burn you. Wait until the

oil filler plug is cool enough to touch

with your bare hands before inspecting

transmission oil.

CAUTION

When tightening the plug, apply sealing

compound to the plug threads to

prevent oil leakage.

Gear oil change

Since special procedures, materials and tools

are required, it is recommended that you trust

this job to your authorized MARUTI dealer.
60G-09-007

Coolant Level Check

Check the coolant level at the reservoir tank,

not at the radiator. With the engine cool, the

coolant level should be between the "FULL"

and "LOW" marks.

Adding Coolant

If the Coolant level is below the "LOW" mark,

more coolant should be added. Remove the

reservoir tank cap and add coolant until the

reservoir tank level reaches the "FULL" mark.

Never fill the reservoir tank above the "FULL"

mark.

9-11
94

60G-74E
INSPECTION AND MAINTENANCE

CAUTION

When adding or replacing coolant,

use a high quality ethylene glycol

antifreeze and anticorrosion (Non-

Amine type) diluted with distilled

water. If the lowest ambient

temperature in your area is expected

to be -15°C (5°F) or above, make the

antifreeze concentration of the

mixture you use at least 30% but no

more than 50%. If -16°C (3°F) or

below, make the concentration at

least 50%. If the 50% concentration

does not provide adequate

protection against freezing, follow

the instructions on the antifreeze

container to obtain the desired

freezing point.

When putting the cap on the

reservoir tank, line up the arrow on

the cap and the arrow on the tank,

or coolant can leak out.
70F-07-019E

Coolant Replacement

1) When the engine is cool, remove the

radiator cap by turning it slowly to the left

until a "stop" is felt. Do not press down

while turning the cap. Wait until any

pressure is released, then press down on

the cap and continue turning it

anticlockwise.
60G-09-039E

It is dangerous to remove the radiator

cap when the water temperature is

high, because scalding fluid and steam

may be blown out under pressure. Watt

until the coolant temperature has

lowered before removing the cap.

2) Remove the reservoir tank cap. Remove

the reservoir by lifting it up, and drain the

reservoir completely by pouring the

coolant in to a suitable container.

95
9-12

INSPECTION AND MAINTENANCE

60G-74E

WINDSCREEN WASHER FLUID

AIR CLEANER

60G-09-008

3) Loosen the drain plug attached to the

lower part of the radiator and drain the

coolant into a suitable container.

4) Tighten the drain plug on the radiator, fill

the radiator with coolant and install the

radiator cap.

5) Refit the reservoir and fill it with the correct

coolant to the "FULL" line. Refit the

reservoir tank cap, ensuring the arrows are

correctly aligned.

CAUTION

The coolant must be replaced with the

vehicle on level ground.
63B-09-001

Check that there is washer fluid in the tank.

Refill it if necessary. Use a good quality

windscreen washer fluid, diluted with water as

necessary.

Do not use "antifreeze" solution in the

windscreen washer reservoir.This can

severely impair visibility when sprayed

on the windscreen, and can also

damage your vehicle's paint.

CAUTION

Damage may result if the washer motor

is operated whilst the fluid or fluid

nozzles are frozen or with no fluid in

the washer tank.
6OG-09-009

If the air cleaner is clogged with dust, there

will be greater intake resistance, resulting in

decreased power output and increased fuel

consumption.

Take out the air cleaner element after

unhooking the clamps shown in the illustration.

Blow off dust on air cleaner element by

compressed air. If the air cleaner element

appears to be dirty, replace it with a new one.

9-13
96

EMERGENCY SERVICE

60G-74E

CAUTION

Vehicle equipped with electronic fuel

injection system will not start by

pushing or towing as the fuel pump

will not work in this condition. This

starting method could also result in

permanent damage to the catalytic

converter. Use jump leads to start a

vehicle with a weak or flat battery.

60G-10-004E

When jump starting your vehicle, use the

following procedure:

1) Use only a 12 volt battery to jump start

your vehicle. Position the good 12V battery

close to your vehicle so that the jump leads

will reach both batteries. When using a

battery installed on another vehicle, DO

NOT LET THE VEHICLES TOUCH. Apply

the parking brakes fully on both vehicles.

2) Turn off all vehicle accessories, except

those necessary for safety reasons (for

example, headlights or hazard lights).
3) Make jump lead connections as follows:

a) Connect one end of the first jump lead

to the positive (+) terminal of the flat

battery.

b) Connect the other end to the positive

(+) terminal of the booster battery.

c) Connect one end of the second jump

lead to the negative (-) terminal of the

booster battery.

d) Make the final connection to an

unpainted, heavy metal part of the

engine of the vehicle with the flat

battery.

Never connect the jump lead directly

to the negative (-) terminal of the

discharged battery, or an explosion

may occur.

10-3
4) If the booster battery you are using is fitted

to another vehicle, start the engine of the

vehicle with the booster battery. Run the

engine at moderate speed.

5) Start the engine of the vehicle with the flat

battery.

6) Remove the jump leads in the exact

reverse order in which you connected

them.

118

60G-74E
EMERGENCY SERVICE

TOWING

If you need to have your vehicle towed, contact

a professional service.

CAUTION

To help avoid damage to your vehicle

during towing, proper equipment and

towing procedures must be used.

Manual Transmission

Whenever possible, your vehicle should be

towed from the front with the front wheels lifted.

If the steering and drivetrain are in good

condition, your vehicle may be towed from the

rear with the rear wheels lifted and the front

wheels on the ground. Before towing, make

sure the steering is unlocked and the

transmission is in neutral.
EMERGENCY REMEDIES

If the Starter Does Not Operate:

1) Try turning the ignition switch to the

"START" position with the headlights

turned on to determine the battery

condition. If the headlights go excessively

dim or go off, it usually means that either

the battery is flat or the battery terminal

contact is poor. Recharge the battery or

correct battery terminal contact as

necessary.

2) If the headlights remain bright, check the

fuses. If the reason for failure of the starter

is not obvious, there may be a major

electrical problem. Have the vehicle

inspected by your authorized MARUTI

dealer.

If the Engine is Flooded

If the engine is flooded with petrol, it may be

hard to start. If this happens, press the

accelerator pedal all the way to the floor and

hold it there while cranking the engine. (Do

not operate the starter motor for more than

15 seconds). Release the accelerator as soon

as the engine has started.
If the Engine Overheats

The engine could overheat temporarily under

severe driving conditions. If the engine coolant

temperature gauge indicates overheating

during driving:

1) Turn off the air conditioner, if equipped.

2) Take the vehicle to a safe place and park.

3) Let the engine run at normal idle speed

for a few minutes until the indicator is within

the normal, acceptable temperature range

between "H" and "C".

If you see or hear escaping steam, stop

the vehicle in a safe place and

Immediately turn off the engine to let it

cool. Do not open the bonnet when

steam is present. When the steam can

no longer be seen or heard, open the

hood to see if the coolant is still boiling.

If it is, you must wait until it stops

boiling before you proceed.

119

10-4

EMERGENCY SERVICE

60G-74E

WARNING TRIANGLE (TYPE-1)

If the temperature indication does not come

down to within the normal, acceptable range:

1) Turn off the engine and check that the

water pump belt and pulleys are not

damaged or slipping. If any abnormality is

found, correct it.

2) Check the coolant level in the reservoir. If

it is found to be lower than the "LOW" line,

look for leaks at the radiator, water pump,

and radiator and heater hoses. If you

locate any leaks that may have caused the

overheating, do not run the engine until

these problems have been corrected.

3) If you do not find a leak, carefully add

coolant to the reservoir and then the

radiator, if necessary. (Refer to "ENGINE

COOLANr in the "INSPECTION AND

MAINTENANCE" section.)
K is dangerous to remove the radiator

cap when the water temperature is

high, because scalding fluid and steam

may be blown out under pressure. The

cap should only be taken off when the

coolant temperature has lowered.

To help prevent personal Injury, keep

hands, tools and clothing away from the

engine cooling fan and airconditioner

fan (if equipped). These electric fans

can automatically turn on without

warning.
843-10-004

In case of vehicle break-down or during

emergency stopping where your vehicle could

become a potential traffic hazard, please keep

the warning triangle, provided with your

vehicle, on the pathway (road) behind the

vehicle so as to warn the approaching traffic,

at an approximate distance of 5-15 m, such

that reflecting side of the triangle faces the

rear. Please activate the hazard warning lamps

before alighting the vehicle to keep the warning

triangle.

10-5
120

60G-74E
EMERGENCY SERVICE

WARNING TRIANGLE (TYPE-2)

In case of vehicle breakdown or during

emergency stopping where your vehicle

could become a potential traffic hazard,

keep the warning triangle, provided with

your vehicle, on the road free from any

obstacles behind your vehicle so as to warn

the approaching traffic, at an approximate

distance of 50-100 m, the reflecting side of

the triangle should face the on coming

traffic. Please activate the hazard warning

lamps before alighting the vehicle to keep

the warning triangle.
Remove the warning triangle

carefully from the box as shown by arrow

1.

Open both the reflector arms as shown

by arrows and lock arms with each other

with the clip provided in the right arm.

Open the bottom stand in counter clock-

wise direction as shown by arrow 3.

Position the warning triangle behind the

vehicle on a plain surface.

Reverse the removal procedure

keeping inside the box.
for

121

10-6