engine TOYOTA ECHO 2003 1.G Repair Manual

219
If the new fuse immediately blows out,
there is a problem with the electrical sys-
tem. Have your Toyota dealer correct it as
soon as possible.
CAUTION
Never use a fuse with a higher am-
perage rating, or any other object, in
place of a fuse. This may cause ex-
tensive damage and possibly a fire.
Adding washer fluid
If any washer does not work or low
windshield washer fluid level warning
light comes on, the washer tank may be
empty. Add washer fluid.
You may use plain water as washer fluid.
However, in cold areas where tempera-
tures range below freezing point, use
washer fluid containing antifreeze. This
product is available at your Toyota dealer
and most auto parts stores. Follow the
manufacturer ’s directions for how much to
mix with water.
NOTICE
Do not use engine antifreeze or any
other substitute because it may dam-
age your vehicle’s paint.
Replacing light bulbs—
The following illustrations show how to
gain access to the bulbs. When replacing
a bulb, make sure the ignition switch and
light switch are off. Use bulbs with the
wattage ratings given in the table.
CAUTION
To prevent burning yourself, do not
replace the light bulbs while they
are hot.
Halogen bulbs have pressurized gas
inside and require special handling.
They can burst or shatter if
scratched or dropped. Hold a bulb
only by its plastic or metal case.
Do not touch the glass part of a
bulb with bare hands.
NOTICE
Only use a bulb of the listed type.
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225
SPECIFICATIONS
Specifications
Dimensions and weight226
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Engine 226
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Fuel 226
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Service specifications 227
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Tires 229
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Fuses 230
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2003 ECHO from Aug. ’02 Prod. (OM52481U)
SECTION 8

226
Dimensions and weight
Overall length mm (in.):4180 (164.6)
Overall width mm (in.):
1660 (65.4)
1690 (66.5)
∗1
Overall height mm (in.):
1510 (59.4)∗2
1520 (59.8)∗3
Wheelbase mm (in.):
2370 (93.3)
Front tread mm (in.): 1440 (56.7)
Rear tread mm (in.): 1420 (55.9)
Vehicle capacity weight
(occupants+luggage) kg(lb.):
351 (775)
∗ 1:With Sports Fender And Rocker Panel
Extensions
∗ 2:With P175/65R14 81S tires
∗3:With P185/60R15 84T tires
Engine
Model:
1NZFE
Type: 4 cylinder in line, 4 cycle, gasoline
Bore and stroke, mm (in.): 75.0  84.7 (2.95  3.33)
Displacement, cm
3 (cu. in.):
1497 (91.3)
Fuel
Fuel type: Unleaded gasoline, Octane Rating 87 (Re-search Octane Number 91) or higher
Fuel tank capacity, L (gal., Imp. gal.): 45 (11.9, 9.9)
2003 ECHO from Aug. ’02 Prod. (OM52481U)

227
Service specifications
ENGINE
Valve clearance (engine cold), mm (in.):Intake 0.15—0.25 (0.006—0.010)
Exhaust 0.25—0.35 (0.010—0.014)
Spark plug type: DENSO K16RU
NGK BKR5EYA
Spark plug gap, mm(in.): 0.8 (0.031)
Drive belt tension measured with Bor-
roughs drive belt tension gauge No.
BT3373F (used belt), lbf: Generator belt 100 20
Power steering pump belt 65 10
ENGINE LUBRICATION
Oil capacity (drain and ref ill), L (qt., Imp.
qt.):
With filter 3.7 (3.9, 3.3)
Without filter 3.4 (3.6, 3.0)
“Toyota Genuine Motor Oil” is f illed in
your Toyota vehicle. Use Toyota approved
“Toyota Genuine Motor Oil” or equivalent
to satisfy the following grade and viscos-
ity. Oil grade:
API grade SL “EnergyConserving” or
ILSAC multigrade engine oil
Please contact your Toyota dealer for fur-
ther details.
Recommended oil viscosity:
SAE 5W30
OIL008
Outside temperature COOLING SYSTEM
Total capacity, L (qt., Imp. qt.):
Manual transmission 4.4 (4.7, 3.9)
Automatic transmission 4.3 (4.5, 3.8)
Coolant type:
“Toyota Genuine Long Life Coolant” is
filled in your Toyota vehicle. In order to
avoid technical problems, we strongly
recommend using “Toyota Genuine Long
Life Coolant” or equivalent.
With ethyleneglycol type coolant for a
proper corrosion protection of aluminum
components
Do not use alcohol type antifreeze or
plain water alone.
Please contact your Toyota dealer for
further details.
BATTERY
Open voltage
∗ at 20 C (68 F):
12.6—12.8 V Fully charged
12.2—12.4 V Half charged
11.8—12.0 V Discharged
∗: Voltage that is checked 20 minutes af-
ter the key is removed with all the lights
turned off
Charging rates: 5 A max.
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228
CLUTCH
Pedal free play, mm (in.):5—15 (0.2—0.6)
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
MANUAL TRANSAXLE
Oil capacity, L (qt., Imp. qt.): 1.9 (2.0, 1.7)
Oil type: Gear oil API GL4 or GL5
Recommended oil viscosity: SAE 75W90
AUTOMATIC TRANSAXLE Fluid capacity (drain and ref ill),
L (qt., Imp. qt.): 2.9 (3.1, 2.6)
Fluid type: Toyota Genuine ATF Type TIV
Change automatic transmission fluid only
as necessary. Generally, it is necessary to change
automatic transmission fluid only if your
vehicle is driven under one of the Special
Operating Conditions listed in your
“Scheduled Maintenance Guide” or
“Owner ’s Manual Supplement”. When
changing the automatic transmission fluid,
use only “Toyota Genuine ATF Type TIV”
(ATF JWS3309 or NWS6500) to aid in
assuring optimum transaxle performance.
Notice: Using automatic transmission
fluid other than “Toyota Genuine ATF
Type TIV” may cause deterioration in
shift quality, locking up of your trans-
mission accompanied by vibration, and
ultimately damage the automatic trans-
mission of your vehicle.
BRAKES
Minimum pedal clearance when depressed
with the pressure of 490 N (50 kgf, 110
lbf) with the engine running, mm (in.):
55 (2.2)
Pedal free play, mm (in.): 1—6 (0.04—0.24)
Pad wear limit, mm (in.): 1.0 (0.04)
Lining wear limit, mm (in.): 1.0 (0.04)
Parking brake adjustment when pulled with
the force of 196 N (20 kgf, 44 lbf): 6—9 clicks
Fluid type: SAE J1703 or FMVSS No. 116 DOT 3
STEERING
Wheel free play: Less than 30 mm (1.2 in.)
Power steering fluid type: Automatic transmission fluid DEXRON II
or III
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230
Fuses
SU81001a
Engine compartment
Fuses (type A)1. P/POINT 15 A: No circuit
2. HLP RH/HLP LO RH 10 A: Right
hand headlight
3. HLP LH/HLP LO LH 10 A: Left
hand headlight
4. ST 30 A: Starter system
5. AM2 15 A: Starter system, SRS airbag
system, multiport fuel injection sys-
tem/sequential multiport fuel injection
system, discharge warning system
6. HORN 15 A: Horn
SU81002a
Instrument panel
7. EFI 15 A: Multiport fuel injection sys-
tem/sequential multiport fuel injection
system
8. DOME 15 A: Clock, radio, interior light,
gauges of meters, wireless remote con-
trol system
9. SPARE 15 A: Spare
10. SPARE 30 A: Spare
11. GAUGE 10 A: Backup lights, charging
system, air c onditioning system, power
window system, gauges of meters
12. ACC 15 A: Clock, radio, cigarette light-
er
13. A.C 7.5 A: Air conditioning system
SU81003a
Engine compartment
14. WIPER 20 A: Windshield wipers and
washer
15. ECUIG 7.5 A: Antilock brake system,
electric cooling fan
16. D/L 25 A: Power door lock system
17. ECUB 7.5 A: SRS airbag system
18. OBD 7.5 A: Onboard diagnosis sys-
tem
19. TAIL 10 A: Tail lights, parking lights,
license plate lights, radio, illuminations
20. FOG 15 A: Front fog lights
2003 ECHO from Aug. ’02 Prod. (OM52481U)

2003 ECHO from Aug. ’02 Prod. (OM52481U)
Publication No. OM52481U
Part No. 01999-52481
Printed in Japan 01020800
(U)
Quick index
If a service reminder indicator or warning buzzer comes on 86 . . . .
 If your vehicle will not start 160 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your engine stalls while driving 163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 If your vehicle overheats 163 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\

 If you have a flat tire 164 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . .
 If your vehicle needs to be towed 173 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
 Tips for driving during break-in period 138 . . . . . . . . . . . . . . . . . . . . . . . . .
 How to start the engine 152 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
.
 General maintenance 189 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . .
 Complete index NO TAG . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .\
. . . . .
Gas station information
Fuel type:
UNLEADED gasoline, Octane Rating 87 (Research Octane Number 91)
or higher
See page 138 for detailed information.
Fuel tank capacity:
45 L (11.9 gal., 9.9 lmp.gal.)
Engine oil:
API grade SL “EnergyConserving” or ILSAC
multigrade engine oil is recommended.
See page 202 for detailed information.
Automatic transmission fluid: Toyota Genuine ATF Type TIV
See page 228 for detailed information.
Tire information: See pages 208 through 213.
Tire pressure: See page 229.
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