stop start TOYOTA LAND CRUISER 1996 J80 Owner's Manual

−
SFI THROTTLE BODY
SF−43
671
Author: Date:
1996 LAND CRUISER (RM451U)
If not as specified, adjust using the following procedure:
(1) Stop the engine.
(2) Loosen the lock nut of the stopper bolt.
(3) Adjust the dashpot setting speed by turning thestopper bolt.
(4) Start the engine and check the dashpot setting speed.
(5) Retighten the lock nut.
(e) Maintain the engine at 3,500 rpm.
(f) Release the throttle valve, and check that the engine re- turns to idle in a few seconds.
4. CHECK THROTTLE OPENER
(a) Disconnect the vacuum hose from the throttle opener, and plug the hose end.
(b) Check the throttle opener setting speed. Throttle opener setting speed: 700 − 1,000 rpm
If the throttle opener setting is not as specified, replace the
throttle body.
(c) Stop the engine.
(d) Reconnect the vacuum hose to the throttle opener.
(e) Start the engine, and check that the idle speed returns to the correct speed.
Idle speed: 650 ± 50 rpm (N position)
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SR167−01
R07281
Normal
Abnormal
−
STEERING POWER STEERING FLUID
SR−3
1054
Author: Date:
1996 LAND CRUISER (RM451U)
POWER STEERING FLUID
BLEEDING
1. CHECK FLUID LEVEL (See page SR−4 )
2. JACK UP FRONT OF VEHICLE AND SUPPORT IT WITH STANDS
3. TURN STEERING WHEEL
With the engine stopped, turn the wheel slowly from lock to lock
several times.
4. LOWER VEHICLE
5. START ENGINE
Run the engine at idle for a few minutes.
6. TURN STEERING WHEEL
(a) With the engine idling, turn the wheel to left or right full lock and keep it there for 2 −3 seconds, then turn the
wheel to the opposite full lock and keep it there for 2 −3 se-
conds.
(b) Repeat (a) several times.
7. STOP ENGINE
8. CHECK FOR FOAMING OR EMULSIFICATION
If the system has to be bled twice specifically because of foam-
ing or emulsification, check for fluid leaks in the system.
9. CHECK FLUID LEVEL (See page SR−4)
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SR166−01
R07281
Normal Abnormal
SR−4
−
STEERING POWER STEERING FLUID
1996 LAND CRUISER (RM451U)
INSPECTION
1. CHECK FLUID LEVEL
(a) Keep the vehicle level.
(b) With the engine stopped, check the fluid level in the oil reservoir.
If necessary, add fluid.
Fluid: ATF DEXRON® II or III
HINT:
Check that the fluid level is within the HOT LEVEL range on the
reservoir cap dipstick. If the fluid is cold, check that it is within
the COLD LEVEL range.
(c) Start the engine and run it at idle.
(d) Turn the steering wheel from lock to lock several times to
boost fluid temperature.
Fluid temperature: 80° C (176°F)
(e) Check for foaming or emulsification.
If there is foaming or emulsification, bleed power steering sys-
tem. (See page SR−3 ).
(f) With the engine idling, measure the fluid level in the oil reservoir.
(g) Stop the engine.
(h) Wait a few minutes and remeasure the fluid level in the oil reservoir.
Maximum fluid level rise: 5 mm (0.20 in.)
If a problem is found, bleed power steering system (See page
SR−3 ).
(i) Check the fluid level.
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R12473
SR168−01
SR0097
−
STEERING STEERING WHEEL
SR−7
1058
Author: Date:
1996 LAND CRUISER (RM451U)
STEERING WHEEL
INSPECTION
1. CHECK STEERING WHEEL FREEPLAY
(a) With the vehicle stopped and tires pointed straight ahead,
rock the steering wheel gently back and forth with light fin-
ger pressure.
(b) Freeplay should not exceed the maximum. Maximum freeplay: 40 mm (1.58 in.)
If the freeplay exceeds the maximum, adjust it in the following
procedure.
2. ADJUST STEERING GEAR
(a) Point the front wheels straight ahead.
(b) Loosen the adjusting screw lock nut.
(c) Turn the cross shaft adjusting screw clockwise to de- crease steering wheel freeplay and counterclockwise to
increase it.
HINT:
Turn the adjusting screw in small increments and check the
freeplay between each adjustment.
(d) Turn the steering wheel half way around in both direc- tions.
(e) Check that the freeplay is correct and steering is smooth and without rough spots.
(f) Torque the adjusting screw lock nut (See page SR−41).
3. CHECK STEERING EFFORT
(a) Center the steering wheel.
(b) Remove the steering wheel pad (See page SR−11).
(c) Start the engine and run it at idle.
(d) Measure the steering effort in both directions.
Reference: 8.3 N·m (85 kgf·cm, 73 in.·lbf)
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SS1EC−02
SS−30
−
SERVICE SPECIFICATIONS SUSPENSION AND AXLE
153
Author: Date:
1996 LAND CRUISER (RM451U)
SUSPENSION AND AXLE
SERVICE DATA
Cold tire inflation
pressureTire size
P275/70R 16
220 kPa (2.2 kgf/cm2, 32 psi)
Follow spring and
bumper stopper
clearanceFollow spring clearance (Front)
Bumper stopper clearance (Rear)36 mm (1.42 in.)
104 mm (4.09 in.)
Front wheel align-
mentCamber Left−right error1°00’ ± 45’
45’ or less
Caster Left−right error3°00’ ± 60’
45’ or less
Steering axis inclination13 °00’ ± 45’
To e −in (Total) Inspection STD
Adjustment STD0.2 ° ± 0.2° (2 ± 2 mm, 0.08 ± 0.08 in.)
0.2 ° ± 0.1° (2 ± 1 mm, 0.08 ± 0.04 in.)
Wheel angle (Max.) Inside wheel
Outside wheel32 °00’ − 35°00’
31 °00’
Tire and wheelTire runout
Wheel balance (Unbalance after adjustment)
Wheel bearing preload (at starting) Front
(Rotating load at hub bolt) Rear3.0 mm (0.118 in.) or less
13.0 g (0.029 lb) or less
28 − 56 N (2.9 − 5.7 kgf, 6.4 − 12.6 lbf)
26 − 57 N (2.6 − 5.8 kgf, 5.7 − 12.8 lbf)
Front axleSteering knuckle bearing preload
(Rotating load at knuckle end, before installing dust seal)
25 − 44 N (2.5 − 4.5 kgf, 5.5 − 9.9 lbf)
Front dif ferentialDrive pinion preload (at starting) New bearing
Reused bearing0.9 − 1.6 N·m (10 − 16 kgf·cm, 8.7 − 13.9 in.·lbf)
0.5 − 0.8 N·m (5 − 8 kgf·cm, 4.3 − 6.9 in.·lbf)
Total preload (at starting)Drive pinion preload plus
0.4 − 0.6 N·m (4 − 6 kgf·cm, 3.5 − 5.2 in.·lbf)
Drive pinion to ring gear backlash0.13 − 0.18 mm (0.0051 − 0.0071 in.)
Pinion gear to side gear backlash0.05 − 0.20 mm (0.0020 − 0.0079 in.)
Ring gear runout Max.0.10 mm (0.0039 in.)
Companion flange runoutMax. Radial
Lateral0.10 mm (0.0039 in.)
0.10 mm (0.0039 in.)
Oil seal drive in depth1.0 mm (0.039 in.)
Side gear thrust washer thickness w/o Differntial lock
w/ Differntial lock1.6 mm (0.063 in.)
1.7 mm (0.067 in.)
1.8 mm (0.071 in.)
0.9 mm (0.035 in.)
1.0 mm (0.039 in.)
1.1 mm (0.043 in.)
1.2 mm (0.047 in.)
1.3 mm (0.051 in.)
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