Fuse a TOYOTA LAND CRUISER 1996 J80 Repair Manual

I00489
Cruise Control ECUL
L−
W−B
1
5
4 3
2 R
1026
C4 Stop Light Switch
4
R−G
Cruise
Control Actuator
C17
C17
C17
C4S13
S13 S13
S13
G−O G−WF11F11
1
2
STOP
Instrument Panel Fuse Block
W
EA3
W
3
1
F8
Battery Fusible Link
FL MAIN
STP−
DI−298
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
DTC 12 Actuator Magnetic Clutch Circuit
CIRCUIT DESCRIPTION
This circuit turns on the magnetic clutch inside the actuator during cruise \
control operation according to the
signal from the ECU. If a malfunction occurs in the actuator or speed sensor, etc. during cruise control opera-
tion, the rotor shaft between the motor and control plate is released.
When the brake pedal is depressed, the stop light switch turns on, supplying electrical power to the stop light.
Power supply to the magnetic clutch is mechanically cut and the magnetic clut\
ch is turned OFF.
When driving downhill, if the vehicle speed exceeds the set speed by 15 km/h\
(9 mph), the ECU turns the
safety magnet clutch OFF. If the vehicle speed later drops to within 10 km/h (6 mph) above the\
set speed,
then cruise control at the set speed is resumed.
DTC No.Detection ItemTrouble Area
12 Short in actuator magnetic clutch circuit.
 Open (0.8 sec.) in actuator magnetic clutch circuit.
STOP Fuse
 Stop light switch
 Actuator magnetic clutch
 Harness or connector between cruise control ECU and
actuator magnetic clutch, actuator magnetic clutch and body
ground
 Cruise control ECU
WIRING DIAGRAM
DI5OC−02
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N18670
Instrument Panel Fuse Block
STOP Fuse
I00133
1
2
43
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−299
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Check STOP fuse.
PREPARATION:
(a) Turn ignition switch OFF.
(b) Remove the STOP fuse from instrument panel fuse block.
CHECK:
Check fuse continuity.
OK:
There is continuity.
NG Replace STOP fuse.
OK
2 Check stop light switch.
PREPARATION:
Disconnect the stop light switch connector.
CHECK:
Check continuity between terminals.
Switch positionContinuity
Switch pin free
(Brake pedal depressed)1 − 2
Switch pin pushed in
(Brake pedal released)3 − 4
NG Replace stop light switch.
OK
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I00491
Cruise Control ECU
C17
Speedometer
(Combination Meter)
C13
C13
4 3
Vehicle Speed Sensor (Combination Meter) R−O
R−O
R−G
R−G 25
1
Ea1EC1
IH1L−W
BR Air Intake Chamber
EC
V1
V1
V13 2
1
1
Ea1 EC1
3 6
Y
Y GAUGE
AM1
Y
Y
BR
BR
EC1
Ea1 IH1
22
Instrument Panel Fuse
Block
Fusible Link BatteryWB
B
I12
I12
Ignition Switch 2
4
1
3
F11
F11Y
B
B
J4
JUNCTION
CONNECTOR
EA1
6
2
2 3
4
B−L
FL MAIN
F6
1 B−Y
39
20
SPD
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−307
1996 LAND CRUISER (RM451U)
WIRING DIAGRAM
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Input SignalIndicator Light
Blinking Pattern
Stop Light
switch ON
Light ON
OFF SW OFF
SW ON
DI−314
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
Stop Light Switch Circuit
CIRCUIT DESCRIPTION
When the brake pedal is depressed, the stop light switch sends a signal to th\
e ECU. When the ECU receives
this signal, it cancels the cruise control.
A fail− safe function is provided so that the cancel functions normally , even if there is a malfunction in the stop
light signal circuit.
The cancel conditions are: Battery positive voltage at terminal STP −
When the brake is on, battery positive voltage normally applies through the S\
TOP fuse and stop light switch
to terminal STP− of the ECU, and the ECU turns the cruise control off.
If the harness connected to terminal STP − has an open circuit, terminal STP − will have battery positive volt-
age and the cruise control will be turned off.
Also, when the brake is on, the magnetic clutch circuit is cut mechanically \
by the stop light switch, turning
the cruise control off (See page DI−298 for operation of the magnetic clutch).
WIRING DIAGRAM
See page DI−298 .
INSPECTION PROCEDURE
1 Check operation of stop light.
CHECK:
Check that stop light comes on when brake pedal is depressed, and turns off when brake pedal is released.
NG Check stop light system (See page BE−24 ).
OK
2 Input signal check.
CHECK:
(a) See input signal check on DI−286.
(b) Check the indicator light when the brake pedal is de-
pressed.
OK:
The indicator light goes off when the brake pedal is
depressed.
OK Proceed to next circuit inspection shown on problem symptoms table (See page DI−295 ).
NG
DI5OI−02
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I00495
Cruise Control ECUD
2
Y Y
B
B 4
Instrument Panel Fuse Block B−O
IH1
1 3
6
B−O
GAUGE
9
2 4
Ignition Switch C17
B−Y FL AM1 AM1
EA2 2
1
B
B 6
Battery 2
1 W
2 2
B−L
A/T Indicator Light
(Park/Neutral Position Switch)
IH24
P1
P1
F11 F11 J4
JUNCTION
CONNECTOR
I12 I12 Fusible Link
F6 2
D
Fusible Link
Y
DI−322
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
Park/Neutral Position Switch Circuit
CIRCUIT DESCRIPTION
When the shift position is put in except D position, a signal is sent from t\
he park/neutral position switch to
the ECU. When this signal is input during cruise control driving, the EC\
U cancels the cruise control.
WIRING DIAGRAM
DI5OL−02
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I00496
Cruise Control ECU
Fusible Link Fusible Link
Battery BR
BR
Instrument
Panel Fuse Block
ECU−IG
Ignition Switch BB
2
4 3
2
F6
1 JUNCTION
CONNECTOR J6
C17
C17B−W
I12
I12 4
2
2
2
2 B−W
F11
F11
B
B−Y
B
6EA2B
GND
13
14
AM1
FL AM1
1
ID
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
DI−325
1996 LAND CRUISER (RM451U)
ECU Power Source Circuit
CIRCUIT DESCRIPTION
The ECU power source supplies power to the actuator and sensors, etc.. When\
terminal GND and the cruise
control ECU case are grounded.
WIRING DIAGRAM
DI5OM−02
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N18670
Junction Block No.1ECU−B
Fuse
AB0119I00014 I00027
GNDB
ON
(−)
(+)
DI−326
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
INSPECTION PROCEDURE
1 Check ECU −B fuse.
PREPARATION:
Remove the ECU −B fuse from instrument panel fuse block.
CHECK:
Check continuity of ECU −B fuse.
OK:
Continuity
NG Check for short in all the harness and compo- nents connected to ECU−B fuse.
OK
2 Check voltage between terminals B and GND of cruise control ECU connecto\
r.
PREPARATION:
(a) Remove the ECU with connector still connected.
(b) Turn ignition switch ON.
CHECK:
Measure voltage between terminals B and GND of ECU con-
nector.
OK:
10 − 14 V
OK Proceed to next circuit inspection shown on problem symptoms table (See page DI−295 ).
NG
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I00497
Cruise Control ECU
B−R BATT
C17
W
W Instrument Panel Fuse Block
Fusible Link
F8 F11
F11
EA3
FL MAIN
Battery 3
ECU−B 15
2
1
N18670
Junction Block No.1
ECU−IG
Fuse
DI−328
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
Back −up Power Source Circuit
CIRCUIT DESCRIPTION
The ECU back− up power source provides power even when the ignition is off and is used for DTC memory,
etc..
WIRING DIAGRAM
INSPECTION PROCEDURE
1 Check ECU −IG fuse.
PREPARATION:
Remove the ECU −IG fuse from relay block No.2.
CHECK:
Check continuity of ECU −IG fuse.
OK:
Continuity
NG Check for short in all the harness and compo- nents connected to the ECU −IG fuse.
OK
DI5ON−02
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I00498
Cruise Control ECU
C17
Battery Fusible
Link
F6 B−L W
B
B G−Y
F11 F11
GAUGE
Y
2
Y9
CRUISE MAIN Indicator (Combination Meter)C10
C10
2 2 2
2
22
43
EA2
6
Ignition Switch
I12 I12
4
Instrument Panel Fuse Block
1
AM1
AM1 J1
JUNCTION
CONNECTOR
PI
7
DI−332
−
DIAGNOSTICS CRUISE CONTROL SYSTEM
1996 LAND CRUISER (RM451U)
CRUISE MAIN Indicator Light Circuit
CIRCUIT DESCRIPTION
When the cruise control main switch is turned ON, CRUISE MAIN indicator ligh\
t lights up.
WIRING DIAGRAM
DI5OP−02
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EM0KT−06
EM−10
−
ENGINE MECHANICAL IGNITION TIMING
513
Author: Date:
1996 LAND CRUISER (RM451U)
IGNITION TIMING
INSPECTION
1. WARM UP ENGINE
Allow the engine to warm up to normal operating temperature.
2. CONNECT TOYOTA HAND −HELD TESTER OR OBD II
SCAN TOOL
(a) Remove the fuse cover on the instrument panel.
(b) Connect the TOYOTA hand−held tester or OBD II scan tool to the DLC3.
(c) Please refer to the TOYOTA hand−held tester or OBD II scan tool operator’s manual for further details.
3. CONNECT TIMING LIGHT TO ENGINE
4. CHECK IDLE SPEED
(a) Race the engine speed at 2,500 rpm for approx. 90 se- conds.
(b) Check the idle speed. Idle speed: 650 ± 50 rpm
5. INSPECT AND ADJUST IGNITION TIMING
(a) Using SST, connect terminals TE1 and E1 of the DLC1. SST 09843−18020
(b) Using a timing light, check the ignition timing. Ignition timing: 3 ° BTDC @ idle
(Transmission in neutral position and A/C OFF)
(c) Loosen the hold−down bolt, and adjust by turning the dis-
tributor.
(d) Tighten the hold− down bolt, and recheck the ignition tim-
ing.
Torque: 18 N·m (180 kgf·cm, 13 ft·lbf)
(e) Remove the SST from the DLC1. SST 09843−18020
6. FURTHER CHECK IGNITION TIMING Ignition timing: 2 − 13° BTDC @ idle
(Transmission in neutral position and A/C OFF)
HINT:
The timing mark moves in a range between 2 ° and 13° .
7. DISCONNECT TIMING LIGHT FROM ENGINE
8. DISCONNECT TOYOTA HAND −HELD TESTER OR
OBD II SCAN TOOL
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