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disable system from operating normally. If SRS is not functional, park vehicle until it is repaired and
functions properly.
DISABLING & ACTIVATING AIR BAG SYSTEM
DISABLING SYSTEM
Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90 seconds
before working on system. On the passenger side, remove glove box door. Disconnect passenger-side air bag
connector. See Fig. 2
. Remove steering column lower cover. Disconnect driver-side air bag connector-to-spiral
cable connector. See Fig. 3
. Disconnect connector of air bag sensor assembly, located forward of center
console. NOTE: If diagnosing SRS, check for diagnostic codes before disconnecting negative
battery cable.
WARNING:Back-up power supply maintains SRS voltage for about 90 seconds after
battery is disconnected. After disabling SRS, wait at least 90 seconds
before servicing SRS. Servicing SRS before 90 seconds may cause
accidental air bag deployment and possible personal injury.
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3. With squib circuit connector disconnected, insert paper into female terminal, sliding it under shorting bar
spring. This lifts the spring, breaking the circuit and allowing the test procedure to be performed as
specified.
TESTING - DIAGNOSTIC
NO CODES - SOURCE VOLTAGE DROP
1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See
STEERING WHEEL PAD & SPIRAL CABLE
under REMOVAL & INSTALLATION. Disconnect
passenger-side air bag harness connector, accessible through finish plate in glove box. See Fig. 2
.
Disconnect air bag sensor assembly connector.
2. Reconnect negative battery cable. Turn ignition switch to ON position. Measure voltage between ground
and terminals IG2 and ACC of air bag sensor connector. See Fig. 13
. Operate electrical components
(defogger, wiper, headlights, heater blower, etc.). If voltage is 8-14 volts, go to next step. If voltage is not
8-14 volts, check harness between battery and air bag sensor assembly and check battery and charging
system.
3. Turn ignition switch to LOCK position. Connect steering wheel pad connector. Connect passenger-side
air bag connector. Turn ignition switch to ON position. Operate electrical components as in step 2) and
check that SRS warning light goes off. If light does not go off, check diagnostic trouble code and go to
appropriate CODE under TESTING - DIAGNOSTIC. If a normal code is output, replace air bag sensor
assembly. If warning light goes off, no problem detected at this time.
CODE 11
1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See
STEERING WHEEL PAD & SPIRAL CABLE
under REMOVAL & INSTALLATION. Disconnect
passenger-side air bag harness connector, accessible through finish plate in glove box. See Fig. 2
.
Disconnect air bag sensor assembly connector.
2. Measure resistance on spiral cable side of connector between spiral cable and steering wheel pad between
D+, D- and ground. If resistance is 1000 ohms or more, go to next step. If resistance is less than 1000
ohms, go to step 7).
3. Measure resistance on air ba
g sensor assembly side of connector between air bag sensor and passenger- WARNING:Paper must not be thicker than male terminal. If paper is thicker,
connector terminal may be damaged, possible resulting in system
fault.
NOTE: Use Diagnosis Check Wiring (09843-18020) when connecting jumper wire
between terminals of DLC. Spiral cable upper connector is same as steering
wheel pad (squib) connector. Spiral cable lower connector (located under
steering column) connects the harness between spiral cable and center air bag
sensor.
NOTE: During testing, if codes other than Code 11 are displayed, disregard them.
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side air bag assembly between P+, P- and ground. If resistance is 1000 ohms or more, go to next step. If
resistance is less than 1000 ohms, replace harness or connector between air bag sensor assembly and
passenger-side air bag assembly.
4. Connect connector to air bag sensor assembly. Use a jumper wire to connect D+ and D- on spiral cable
side of connector between spiral cable and steering wheel pad. Use a jumper to connect P+ and P- on air
bag sensor assembly side of connector between air bag sensor assembly and passenger-side air bag
assembly. Connect negative battery cable and wait 2 seconds. Turn ignition switch to ACC or ON
position and wait at least 20 seconds. Clear malfunction codes. Turn ignition switch to LOCK position.
Wait 20 seconds. Turn ignition switch to ACC or ON position and wait at least 20 seconds. Using
Diagnosis Wire (09843-18020), connect terminals Tc and E1 of DLC1. If DTC 11 is output, go to next
step. If DTC 11 is not output, Replace air bag sensor assembly.
5. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait 90 seconds. Connect
steering wheel pad connector. Connect negative battery cable. Wait 2 seconds. Turn ignition switch to
ACC or ON position. Wait 20 seconds. Clear malfunction codes. Turn ignition switch to LOCK position.
Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Use
Diagnosis Wire (09843-18020), connect terminals Tc and E1 of DLC1. If DTC 11 is output, replace
steering wheel pad. If DTC 11 is output, go to next step.
6. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Connect passenger-side air bag assembly connector. Connect negative battery cable. Wait at least 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear malfunction codes.
Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition switch to ACC or ON
position. Wait at least 20 seconds. Use Diagnosis Wire (09843-18020) to connect terminals Tc and E1 of
DLC1. If DTC 11 is output, replace passenger-side air bag assembly. If DTC 11 is not output, go to next
step.
7. Disconnect connector between air bag sensor assembly and spiral cable. Measure resistance between D+
on spiral cable side of connector between spiral cable and steering wheel pad and body ground. If
resistance is 1000 ohms or more, replace harness or connector between air bag sensor assembly and spiral
cable. If resistance is less than 1000 ohms, replace spiral cable.
CODE 12
1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See
STEERING WHEEL PAD & SPIRAL CABLE
under REMOVAL & INSTALLATION. Disconnect
passenger-side air bag connector, accessible through finish plate inside glove box. See Fig. 2
. Disconnect
air bag sensor assembly connector
2. Check voltage between ground, D+ and D- of connector (spiral cable side) between spiral cable and
steering wheel pad. If voltage is zero volts, go to next step. If voltage is not zero volts, go to step 7).
3. Check voltage between P+, P- and ground of connector (air bag sensor assembly side) between air bag
sensor assembly and passenger-side air bag assembly. If voltage is zero volts, go to next step. If voltage is
not zero volts, replace harness or connector between air bag sensor assembly and passenger-side air bag
assembly.
4. Connect connector to air bag sensor assembly. Use jumper wire to connect D+ and D- on spiral cable side
of connector between spiral cable and steering wheel pad. Use a jumper wire to connect P+ and P- on air NOTE: During testing, if codes other than Code 12 are displayed, disregard them.
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bag sensor assembly side of connector between airbag sensor assembly and passenger-side air bag
assembly. Connect negative battery cable. Wait 2 seconds. Turn ignition switch to ACC or ON position.
Wait at least 20 seconds. Clear malfunction codes. Turn ignition switch to LOCK position. Wait at least
20 seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Using Diagnosis Wire
(09843-18020) connect terminals Tc and E1 of DLC1. If DTC 12 is output, replace air bag sensor
assembly. If DTC 12 is output, go to next step.
5. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait 90 seconds. Connect
steering wheel pad connector. Connect negative battery cable. Wait 2 seconds. Turn ignition to ACC or
On. Wait at least 20 seconds. Clear malfunction codes. Turn ignition switch to LOCK position. Wait at
least 20 seconds. Turn ignition to ACC or On. Wait at least 20 seconds. Using Diagnosis Wire (09843-
18020) connect terminals Tc and E1 of DLC1. If DTC 12 is output, replace passenger-side air bag. If
DTC 12 is not output, go to next step.
6. Turn ignition switch to LOCK position. Disconnect connector between air bag sensor assembly and spiral
cable. Turn ignition ON. Measure voltage between D+ terminal on spiral cable side of connector between
spiral cable and steering wheel pad. If voltage is zero volts, replace harness or connector between air bag
sensor assembly and spiral cable. If voltage is not zero volts, replace spiral cable.
CODE 14
1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See
STEERING WHEEL PAD & SPIRAL CABLE
under REMOVAL & INSTALLATION. Disconnect
passenger-side air bag connector, accessible through finish plate inside glove box. See Fig. 2
. Disconnect
air bag sensor assembly connector.
2. Use a jumper wire to connect D+ and D- on air bag sensor assembly connector. Measure resistance
between D+ and D-. If resistance is less than one ohm, go to next step. If resistance is more than one ohm,
go to step 5).
3. Connect connector to air bag sensor assembly. Using a jumper wire, connect D+ and D- on spiral cable
side of connector between spiral cable and steering wheel pad. Connect negative battery cable. Wait 2
seconds. Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear malfunction codes.
Turn ignition switch to LOCK position. Wait at least 20 seconds. Using Diagnosis Wire (09843-18020),
connect terminals Tc and E1 of DLC1. If DTC 14 is output, replace air bag sensor assembly. If DTC 14 is
not output, go to next step.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Connect steering wheel pad (squib) connector. Connect negative battery cable. Wait 2 seconds. Turn
ignition switch to ACC or ON position. Wait at least 20 seconds. Clear malfunction codes. Turn ignition
switch to LOCK position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait at
least 20 seconds. Using Diagnosis Wire (09843-18020), connect terminals Tc and E1 of DLC1. If DTC
14 is output, replace steering wheel pad. If DTC 14 is not output, no problem is detected at this time..
5. Disconnect connector between air bag sensor assembly and spiral cable. Measure resistance between
terminals D+ and D- on spiral cable side of connector between spiral cable and steering wheel pad. If
resistance is less than one ohm, go to next step. If resistance is more than one ohm, replace spiral cable.
6. Use a jumper wire to connect D+ and D- on air bag sensor assembly connector. Measure resistance
between D+ and D- on air bag side of connector between air bag sensor assembly and spiral cable. If NOTE: During testing, if codes other than Code 14 are displayed, disregard them.
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resistance is less than one ohm, no problem detected at this time. If resistance is more than one ohm,
replace harness or connector between air bag sensor and spiral cable.
CODE 31
1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See
STEERING WHEEL PAD & SPIRAL CABLE
under REMOVAL & INSTALLATION. Disconnect
passenger-side air bag connector, accessible through finish plate inside glove box. See Fig. 2
. Disconnect
air bag sensor assembly connector.
2. Turn ignition switch to ON position. Measure voltage between terminals IG2 and ACC of air bag sensor
assembly and ground. If voltage is less than 16 Volts, go to next step. If voltage is more than 16 volts,
check battery and charging system.
3. Clear malfunction code. Turn ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition
switch to ACC or ON position. Wait at least 20 seconds. Repeat these steps at least 5 times. Using
Diagnosis Wire (09843-18020), connect terminals Tc and E1 of DLC1. Check DTC. If CODE 31 is
output, replace air bag sensor assembly. If CODE 31 is not output, check for intermittent fault. See AIR
BAG WARNING LIGHT INTERMITTENT under DIAGNOSIS.
CODE 54
1. Disconnect negative battery cable. Wait at least 90 seconds. Remove steering wheel pad. See
STEERING WHEEL PAD & SPIRAL CABLE
under REMOVAL & INSTALLATION. Disconnect
passenger-side air bag connector, accessible through finish plate inside glove box. See Fig. 2
. Disconnect
air bag sensor assembly connector.
2. Using a jumper wire, connect P+ and P- of air bag sensor connector. Measure resistance between
terminals of passenger-side air bag connector. If resistance is less than one ohm, go to next step. If
resistance is more than one ohm, replace harness or connector between air bag sensor assembly and
passenger-side air bag assembly.
3. Connect connector to center air bag sensor assembly. Using a jumper wire, connect P+ and P- terminals
(on center air bag sensor assembly side of connector between center air bag sensor assembly) and
passenger-side air bag assembly. Connect negative battery cable and wait 20 seconds. Turn ignition
switch to ACC or ON position. Wait at least 20 seconds. Clear malfunction codes. Turn ignition switch to
LOCK position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position. Wait for at least
20 seconds. Using Diagnosis Wire (09843-18020), check for DTC 54. If DTC 54 is output, replace air
bag sensor assembly. If DTC 54 is not output, go to next step.
4. Turn ignition switch to LOCK position. Disconnect negative battery cable. Wait at least 90 seconds.
Connect passenger-side air bag assembly connector. Connect negative battery cable. Wait 2 seconds.
Turn ignition switch to ACC or ON position. Wait at least 20 seconds. Clear malfunction codes. Turn
ignition switch to LOCK position. Wait at least 20 seconds. Turn ignition switch to ACC or ON position.
Wait at least 20 seconds. Using Diagnosis Wire (09843-18020), check for DTC 54. If DTC 54 is output,
replace passen
ger-side air bag assembly. If DTC 54 is not output, the malfunction is now normal. NOTE: During testing, if codes other than Code 14 are displayed, disregard them.
NOTE: During testing, if codes other than Code 54 are displayed, disregard them.
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Fig. 1: Locating Restraint System Components
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
AIR BAG SENSOR ASSEMBLY
The air bag sensor assembly is located on the floor inside center console box. It consists of an air bag sensor,
safing sensor and diagnosis, ignition control and drive circuits. It receives signals from the air bag sensor and
determines whether air bag system must be deployed or not.
DRIVER-SIDE AIR BAG MODULE
The driver-side air bag and inflator is stored in the steering wheel pad. It contains a squib, igniter charge and gas
generant and inflates the air bag when instructed by air bag sensor assembly. Driver-side air bag module is also
called steering wheel pad.
FRONT AIR BAG SENSOR
The front air bag sensors are mounted inside right and left front side members. When sensor detects an impact
of sufficient force (above a predetermined limit), contacts inside the sensor close, sending a signal to the air bag
sensor assembly.
PASSENGER-SIDE AIR BAG MODULE
The passenger-side air bag and inflator is stored in the instrument panel above glove box. It contains a squib,
igniter charge and gas generant and inflates the air bag when instructed by air bag sensor assembly.
SEAT BELT PRETENSIONER
The seat belt pretensioner system is a component of the front outer seat belt assembly. It contains a squib, gas
generant, wire and piston and operates in the event of a front-end collision.
SPIRAL CABLE
The spiral cable is attached to combination switch and is used as an electrical joint between chassis wiring
harness and driver-side air bag module. Spiral cable is also known as clockspring.
SERVICE PRECAUTIONS
Observe the following precautions when servicing air bag system:
Disable air bag system before servicing any air bag system or steering column component. Failure to do
this could result in accidental air bag deployment and possible personal injury. See DISABLING &
ACTIVATING AIR BAG SYSTEM .
When diagnosing air bag system, always check for diagnostic codes before disconnecting battery.
After turning ignition switch to LOCK position and disconnecting negative battery cable, wait at least 90
seconds before workin
g on air bag system. Air bag system is equipped with a back-up power source that
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For Diagnosis & Testing
1. Turn ignition switch to LOCK position. Disconnect and shield negative battery cable. Wait at least 90
seconds. Remove driver-side air bag module. See DRIVER-SIDE AIR BAG MODULE under
REMOVAL & INSTALLATION
. Disconnect passenger-side air bag module connector, accessible by
removal of glove box assembly. See Fig. 3
.
2. Disconnect air bag sensor assembly connectors. See Fig. 4
. See AIR BAG SENSOR ASSEMBLY under
REMOVAL & INSTALLATION
. Disconnect right and left front seat belt pretensioners. See SEAT
BELT PRETENSIONER under REMOVAL & INSTALLATION
. Disconnect right and left front air
bag sensors. See FRONT AIR BAG SENSOR under REMOVAL & INSTALLATION
.
Fig. 3: Disconnecting Passenger
-Side Air Bag Connector
Courtesy of TOYOTA MOTOR SALES, U.S.A., INC.
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DISPOSAL PROCEDURES
ON-VEHICLE DEPLOYMENT (SCRAPPED VEHICLES ONLY)
Driver-Side & Passenger-Side Air Bag Module
1. Before proceeding, see SERVICE PRECAUTIONS . Ensure steering wheel, driver-side air bag module
and passenger-side air bag are not loose. If components are loose, deploy air bag(s) using OFF
-
VEHICLE DEPLOYMENT procedure.
2. If deploying driver-side air bag module, disconnect spiral cable connector accessible by removal of lower
steering column cover. If deploying passenger-side air bag module, disconnect passenger-side air bag
connector, accessible by removal of glove box. See Fig. 3
. For either air bag, connect Deployment Tool
(09082-00700) connector to air bag module connector. Position deployment tool at least 33 feet from
front of vehicle.
3. Close all doors and windows of vehicle. Connect deployment tool Red clip to positive battery terminal
and Black clip to negative battery terminal. Ensure no one is inside or within 33 feet of vehicle. Press
activation switch to deploy air bag. Because of heat, DO NOT touch air bag for at least 30 minutes after
deployment.
Seat Belt Pretensioner
1. Before proceeding, see SERVICE PRECAUTIONS . Ensure seat belt pretensioner is not loose. If
components are loose, remove and deploy using OFF
-VEHICLE DEPLOYMENT procedure. Access
and disconnect appropriate seat belt pretensioner connector. See SEAT BELT PRETENSIONER under
REMOVAL & INSTALLATION
.
2. Connect Deployment Tools (09082-00700 and 09082-00740) to appropriate seat belt pretensioner
connector. Position deployment tool at least 33 feet from front of vehicle. Close all doors and windows of
vehicle. Connect deployment tool Red clip to positive battery terminal and Black clip to negative battery
terminal.
3. Ensure no one is inside vehicle or within 33 feet of vehicle. Press activation switch to deploy air bag.
Because of heat, DO NOT touch air bag for at least 30 minutes after deployment. Scrap vehicle with air
bag(s) still installed.
OFF-VEHICLE DEPLOYMENT
Driver-Side Air Bag Module
1. Before proceeding, see SERVICE PRECAUTIONS. Disable air bag system. See DISABLING
WARNING:Undeployed air bags contain substances that can cause illness or injury if
improperly handled. Disposing of an undeployed air bag may violate
federal, state and/or local laws. If scrapping vehicle, air bag must be
deployed while still mounted in vehicle. DO NOT deploy air bags inside
vehicle unless vehicle is to be scrapped. Wear gloves and safety glasses
when handling air bag. Wrap deployed air bag in a sturdy plastic bag and
dispose of it like any other part.
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INSTRUMENT PANEL
Removal & Installation
1. Before proceeding, see SERVICE PRECAUTIONS . Turn ignition switch to LOCK position.
Disconnect negative battery cable. Wait at least 90 seconds.
2. Access and disconnect right and left seat belt pretensioner connectors. See SEAT BELT
PRETENSIONERS . Remove front door scuff plates and cowl side trim boards. See Fig. 13 . Remove
steering wheel. See STEERING WHEEL
. Remove steering column covers and cluster finish panel.
Remove instrument cluster. Remove hood lock release lever.
3. Remove lower finish panel and instrument panel lower insert. Remove No. 2 heater-to-register duct.
Remove steering column assembly. See STEERING COLUMN
. Remove 2 screws and center cluster
finish panel. Pull off heater control knobs and pry off heater control name plate. Pry off cluster instrument
panel, then remove 3 screws from heater control assembly. Disconnect connectors and remove cluster
instrument panel.
4. Disconnect control cables and remove heater control assembly. Remove radio assembly. Remove console
box. Tape tip of screwdriver and remove lower center cluster finish panel. Disconnect connectors.
Remove stereo opening cover. Remove glove box assembly. Remove side trim cover. Disconnect
remaining connectors and remove bolts, then remove instrument panel.
5. To install, reverse removal procedure. Tighten fasteners to specification. See TORQUE
SPECIFICATIONS . Check AIR BAG warning light to ensure system is functioning properly. See
SYSTEM OPERATION CHECK
.
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Removal & Installation
1. Before proceeding, see SERVICE PRECAUTIONS . Turn ignition switch to LOCK position.
Disconnect negative battery cable. Wait at least 90 seconds.
2. Remove glove box door. Disconnect passenger-side air bag module connector. See Fig. 3
. Remove
instrument panel. See INSTRUMENT PANEL
. Working from reverse side of instrument panel, remove
2 bolts and passenger-side air bag module. Remove 3 bolts and pry up 7 clips and remove air bag door.
3. To install, reverse removal procedure. Tighten passenger-side air bag bolts to specification. See
TORQUE SPECIFICATIONS
. There should be no interference between passenger-side air bag door
and instrument panel and clearance should be uniform. Check AIR BAG warning light to ensure system
is functioning properly. See SYSTEM OPERATION CHECK
.
SEAT BELT PRETENSIONERS
Removal & Installation
1. Before proceeding, see SERVICE PRECAUTIONS . Turn ignition switch to LOCK position.
Disconnect negative battery cable. Wait at least 90 seconds.
2. On 2-door models, remove rear seat, rear floor finish panel front door scuff plate, quarter trim and roof
side inner garnish. On 4-door models, remove rear door scuff plate, front door scuff plate and center pillar
lower garnish.
3. On all models, remove bolts and floor anchor. Tape tip of screwdriver and remove seat belt assembly
anchor caps. Remove bolt and shoulder anchor. Disconnect pretensioner connector. Remove 2 bolts and
seat belt pretensioner assembly.
4. To install, reverse removal procedure. Tighten fasteners to specification. See TORQUE
SPECIFICATIONS . Check AIR BAG warning light to ensure system is functioning properly. See
SYSTEM OPERATION CHECK
.
SPIRAL CABLE
Removal & Installation
1. Before proceeding, see SERVICE PRECAUTIONS . Turn ignition switch to LOCK position.
Disconnect negative battery cable. Wait at least 90 seconds. Remove driver-side air bag module. See
DRIVER
-SIDE AIR BAG MODULE .
2. Remove steering wheel. See STEERING WHEEL
. Remove lower steering column cover. Disconnect
lower spiral cable connector. Remove 4 screws and spiral cable.
3. To install, reverse removal procedure. Before installing spiral cable, ensure front wheels are in straight-
ahead position and spiral cable is properly aligned. See SPIRAL CABLE under ADJUSTMENTS
.
Tighten steering wheel nut and driver-side air bag module screws to specification. See TORQUE
SPECIFICATIONS . Check AIR BAG warning light to ensure system is functioning properly. See
SYSTEM OPERATION CHECK
.
STEERING COLUMN
Removal & Installation
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