AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual A4 1996 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/1233/w960_1233-0.png AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual

Page 1 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-21
 
     
Drive pinion and hollow shaft, 
disassembling and 
assembling 
     
Special tools and equipment 
     
VW401 thrust plate
     VW402 thrust plate
     VW407 punch 
     VW411 punch

Page 2 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual      
VW454 thrust tube
     VW519 sleeve 
     VW771 slide hammer-complete set
Pa
ge 2 of 25 Drive 
pinion and hollow shaft, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/serv

Page 3 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-22
      
40-103 sleeve 
     2010 sleeve 
     3062 thrust pad
     3128 bushing puller
     Kukko 17/2 separating tool
     Kukko 21/1 puller
Pa
ge 3 of 25 Drive 
pinion and hollow shaft, disasse

Page 4 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-23
 
  
Notes: 
 
When installing new gears or the final drive set, 
consult technical data   Page 00
-3 . 
 Adjustments are required when replacing 
components marked by1)   Page 39
-37
 , List 
o

Page 5 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-24
 
  
5 - 
Double tapered roller bearing inner race1) 
Always replaceDamaged when removedPressing off   Fig. 2Pressing on   Fig. 4
6 - 
Circlip 
Re-determine thickness if double roller 
bearing i

Page 6 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-25
 
  
13 - 
Synchronizer ring for 1st gear 
Checking for wear   Fig. 17
14 - 
Synchronizer hub for 1st and 2nd gear 
Pressing off   Fig. 14Pressing on   Fig. 18
15 - 
Circlip 
IdentificationAlloc

Page 7 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-26
 
  
21 - 
Circlip 
IdentificationAllocation  Fig. 15
 item -2-
22 - 
3rd gear 
Pressing off   Fig. 13Pressing on   Fig. 20
23 - 
Circlip 
IdentificationAllocation  Fig. 15
 , item -3-
Re-determ

Page 8 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-27
 
  
28 - 
Spring 
Inserting in 5th gear   Fig. 16Application of spring to gear   Parts 
catalog 
29 - 
Synchronizer ring for 5th gear 
Checking for wear   Fig. 17
30 - 
Circlip 
IdentificationA

Page 9 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual Allocation  Fig. 23
Pa
ge 9 of 25 Drive 
pinion and hollow shaft, disassemblin
g and assemblin
g
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.TM02.35.3

Page 10 of 25

AUDI A4 1996 B5 / 1.G 01A Transmission Drive Pinion And Hollow Shaft Assembly Workshop Manual 35-28
 
  
35 - 
Synchronizer ring for reverse gear 
Checking for wear   Fig. 17
36 - 
Spring 
Insert in reverse gear   Fig. 16Application of spring to gear   Parts 
catalog 
37 - 
Reverse gear 
38 -
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