AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual A4 1999 B5 / 1.G AUDI AUDI https://www.carmanualsonline.info/img/6/934/w960_934-0.png AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual
Trending: weight, ABS, air filter, wheel bolts, oil, ECU, belt

Page 1 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-1
 
     
Engine, disassembling and 
assembling 
     
Lock carrier, moving into service 
position
 
     
Special tools and equipment  
    
Special tool 3369
Pa
ge 1 of 47 En
gine, disassemblin
g

Page 2 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-2
 
  
1 - 
45 Nm 
2 - 
45 Nm 
3 - 
10 Nm 
4 - 
10 Nm 
5 - 
Bore 
For special tool 3369
6 - 
Hole in lock carrier 
7 - 
Bore in fender panel 
Pa
ge 2 of 47 En
gine, disassemblin
g and assemblin
g
1

Page 3 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-3
 
  
Removing  
 Repair Manual, Body Exterior, Repair Group 63
    -  Remove sound insulation   Fig.   1
 ,   Page 
13
-6 
-  Remove front bumper:-  Remove lower air duct hose to charge air coole

Page 4 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-4
 
  
-  Remove bolt -2- and screw in special tool 3369.
-  Screw in special tool 3369 into bore -5-.
-  Remove bolts -1- and -3-.
-  Remove bolts -4- and pull lock carrier out as far 
as it will

Page 5 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-5
 
  
Installing  
Installation is carried out in the reverse order of 
removal; note the following:  
 Repair Manual, Body Exterior, Repair Group 63
   
 Repair Manual, Electrical Equipment, Repa

Page 6 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-6
 
    
Fig. 1  Remove front sound insulation
-  Remove sound insulation -arrows-.
    
Fig. 2  Remove air duct hose
-  Remove air duct hose to bottom left charge air cooler from lock carrier -
ar

Page 7 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-7
 
    
Fig. 3  Remove air duct between lock carrier and air filter
- Remove bolts -arrows-. 
-  Remove air ducts -1- and -2-.
    
Fig. 4  Adjust stop for torque reaction support
-  Attach limit

Page 8 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-8
 
  
Ribbed belt drive for power steering pump, 
Generator and viscous fan
 
Note:  
Mark the direction of rotation with chalk or felt pen 
before removing the ribbed belt. If the belt rotates in

Page 9 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-9
 
  
 Parts List    4 - 
Ribbed V-belt 
Removing and installing   Page 13
-18
 .
Check for wearRouting of ribbed belt Fig.   2
 ,   Page 
13
-17
 
5 - 
Bolt (special type) 
Always replaceUse only

Page 10 of 47

AUDI A4 1999 B5 / 1.G AWM Engine Assembly Workshop Manual 13-10
 
  
8 - 
23 Nm 
9 - 
Tensioner for ribbed belt 
Turn with open end spanner to loosen 
ribbed belt   Page 13
-18
 . 
Hold in position by inserting a suitable pin 
or Allen key in holes. 
10 - 
4
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Trending: ECU, wheel bolts, weight, oil, belt, air filter, ABS