fuel AUDI A4 1999 B5 / 1.G Fuel Supply System Biturbo 2.8 Owner's Manual

20-125

Sender for fuel gauge -G, checking


Vehicles with 2.7 ltr. turbo engine

Note:
To check the signal/wiring between the sender -
G and the fuel gauge:

Repair Manual, Electrical Equipment, Repair
Group 90


Special tools needed:
VAG1526 A

VAG1594 A
Pa
ge 21 of 25 Fuel su
pp
ly system, servicin
g (vehicles with 2.7 ltr. turbo en
gine
)
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.4

20-126

Test sequence

- Remove luggage compartment liner.

- Remove cover for fuel pump.

- Unclip 4-pin connector and disconnect.

If the fuel tank contains fuel, the measured value must be between the
specified values for full and empty. - Measure resistance at both terminals -2- and -3- at fuel pump flangeSender
Tank full
Tank empty
Sender for fuel gauge -G
40
280
Pa
ge 22 of 25 Fuel su
pp
ly system, servicin
g (vehicles with 2.7 ltr. turbo en
gine
)
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.4

20-127

-
If you measure 0 (continuity) or (no
continuity), check for open circuit inside the tank
or for short circuit.
Note:
To check resistance for "tank full" or "tank empty"
you must move the float for fuel gauge sender to
upper or lower stop. Removing sender Page
20
-128

Pa
ge 23 of 25 Fuel su
pp
ly system, servicin
g (vehicles with 2.7 ltr. turbo en
gine
)
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.4

20-128

Sender for fuel gauge -G, removing and
installing


Vehicles with 2.7 ltr. turbo engine
Observe all safety precautions Page 20
-1 .
Observe rules of cleanliness Page 20
-4 .

Removing

- Fuel pump flange, removing Page 20
-118
.

- Carefully lift out fuel pump flange with fuel
supply line connected and set aside.

- On the inside of the fuel pump flange disconnect
connector for fuel gauge sender.

Note: - Remove sender by pressing tab -arrows-.
The fuel accumulator housing is shown in the illustration without the
fuel tank. The illustration shows the fuel gauge sender for vehicles with front
wheel drive.
Pa
ge 24 of 25 Fuel su
pp
ly system, servicin
g (vehicles with 2.7 ltr. turbo en
gine
)
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.4

20-129

Installing
Installation is in reverse order of removal, but do
the following:

- Install sender for fuel gauge in guides of outer
fuel accumulator housing and press down until
locked in place.

Fuel pump flange, installing Page 20
-121
.
Observe note regarding disconnecting battery.
Pa
ge 25 of 25 Fuel su
pp
ly system, servicin
g (vehicles with 2.7 ltr. turbo en
gine
)
11/19/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE04.20.4