engine AUDI A4 2000 B5 / 1.G APB Engine Charge Air System With Turbocharger User Guide
[x] Cancel search | Manufacturer: AUDI, Model Year: 2000, Model line: A4, Model: AUDI A4 2000 B5 / 1.GPages: 37, PDF Size: 0.48 MB
Page 26 of 37

21-21
      
-  Initiate output Diagnostic Test Mode (DTM) and 
activate recirculating valve for turbocharger -
N249-. 
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 01
   
Output diagnostic test mode Recr. valve for turbocharger -N249
    
Indicated on display  
If valve does not click:  
If valve does not open and close properly:     Valve must click...
   ...and must open and close (can be tested by blowing into assisting 
hose). 
-  Check internal resistance of valve.
-  Replace recirculating valve for turbocharger -N249-.
Pa
ge 26 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 28 of 37

21-23
      
Checking voltage supply  
     
Note:  
     Voltage is supplied to the recirculation valve via 
the Fuel Pump (FP) relay. 
     
Test requirement: 
     
Fuse for recirculation valve OK 
     
-  Disconnect connector at valve.
    
-  Connect VAG1527B voltage tester as follows:Harness connector terminal  
Measure to  
1   Engine Ground (GND)  
-  Operate starter briefly. 
 
LED must light.
Pa
ge 28 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 29 of 37

21-24
       If LED does not light:  
     
-  Check wire connection from terminal 1 to Fuel 
Pump (FP) relay via fuse for open circuit. 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations        
-  Repair open circuit if necessary.
      If wire connection is OK:  
     
-  Check Fuel Pump (FP) relay.
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 24
   
      If LED lights:  
     
- Check activation,   Page 21
-25
 .
Pa
ge 29 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 30 of 37

21-25
      
Checking activation  
    
 Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel Injection & Ignition, 
Engine Code(s): APB, Repair Group 01
   
If LED does not blink or if it remains constantly lit:  
 Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel Injection & Ignition, 
Engine Code(s): APB, Repair Group 24
    -  Connect VAG 1527B voltage tester to connector terminals 1 (B+) and 
2. 
-  Initiate output Diagnostic Test Mode (DTM) and activate recirculating 
valve for turbocharger -N249-. 
 
LED must blink.
-  Connect VAG 1598/31 test box at wiring harness to ECM. Do not 
connect ECM. 
    
-  Check the following wire connections for open circuit and short circuit 
to Ground (GND) and B+: Harness connector terminal  
VAG 1598/31 test box  
Bushing  
2   9  
-  Repair open circuit or short circuit if necessary.
Pa
ge 30 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 31 of 37

21-26
       If wire connection is OK:  
     
-  Replace Engine Control Module (ECM).
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 24
   
Pa
ge 31 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 33 of 37

21-28
      
Note:  
     The charge air pressure sensor -G31- and wire 
connections are monitored by the Engine Control 
Module (ECM). 
     
-  Connect VAS 5051 tester or VAG 1551 scan 
tool and select control module for engine 
electronics using "address word" 01. Engine 
must run at idle. 
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 01
   
     
-  Check DTC memory of Engine Control Module 
(ECM). 
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 01
   
      If a Diagnostic Trouble Code (DTC) relating to 
the charge air pressure sensor -G31- is 
indicated:  
Pa
ge 33 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 34 of 37

21-29
      
Checking voltage supply  
     
-  Switch ignition off.
    
-  Remove engine cover (arrows).
-  Disconnect connector at charge air pressure sensor.
    
If specified value is not obtained:  -  Connect multimeter between terminal 1 and 3 of harness connector for 
voltage measurement. 
-  Switch ignition on.
 
Specification: about 5 V
Pa
ge 34 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 35 of 37

21-30
      
-  Connect VAG 1598/31 test box to wiring 
harness for Engine Control Module (ECM), also 
connect ECM -1-. 
     
       Repair Manual, 2.7 Liter V6 5V BiTurbo Fuel 
Injection & Ignition, Engine Code(s): APB, Repair Group 24
   
    
If the specified value is met:  -  Check the following wire connections for open circuit and short circuit 
to Ground (GND) and B+: Harness connector terminal  
VAG 1598/31 or test box  
Bushing  
1   108  
3   98  
-  Repair open circuit or short circuit if necessary.
-  Check signal wire,   Page 21
-31
 .
Pa
ge 35 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1 
Page 36 of 37

21-31
      
Checking signal wire  
     
-  Disconnect harness connector at charge air 
pressure sensor. 
     
-  Connect multimeter to socket 101 and socket 
108 of test box for voltage measurement. 
     
-  Start engine and run at idle.
     
 
Specification: about 1.90 V
     
-  Bring engine to RPM by depressing pedal 
suddenly. 
     
 Specification: approx. 2.00 ... 3.00 V
Pa
ge 36 of 37 Char
ge air s
ystem with turbochar
ger
11/21/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.GE05.21.1