battery BMW X5 2005 E53 Central Body Electronics ZKE Manual
[x] Cancel search | Manufacturer: BMW, Model Year: 2005, Model line: X5, Model: BMW X5 2005 E53Pages: 80, PDF Size: 4.14 MB
Page 62 of 80
Driver’s Seat (E38/E39)
Principle of Operation
Each motor for seat adjustment contains a micro-processor (called a Ripple Counter) that
receives a digital signal from the seat control module for motor activation. The motors are
connected to KL 30 and KL 31 and respond to the signals generated by the seat module
when seat movement is requested. The seat adjustment switch provides ground input sig-
nals to the module when seat movement is desired. The module processes these input sig-
nals and sends output signals to the seat motor processors. The seat motor processors
activate the motors and the seat moves to the desired point.
The circuitry of the Ripple Counter detects the motor activation current. As the armature
segments of the motor rotate passed the brushes, the current flow rises and falls produc-
ing a ripple effect. The peaks of these ripples are counted and stored in the Ripple Counter
module. The memory function of the seat module uses this ripple count instead of feed-
back potentiometers to memorize and recall seat positions.
Ripple Count Recognition:
When the seat is installed and the
battery is connected, the ripple
counter uses the initial position of
the motors as the “Zero Position”.
Any movement from this point is
counted as “+” or “-” pulses as
the motors move in either direc-
tion.
The pulse position of the motors is stored in the seat module, in an EEPROM (of the PM-
SM), before the ZKE goes into its “Sleep Mode”.
This prevents the position recognition from being lost. If the battery is disconnected before
the 16 minute sleep mode activation, the memory positions of the seat will be lost and
reprogramming will be required.
Diagnosis: The PM-SM communicates with the DISplus or MoDiC. The PM-SM monitors
the seat motors and circuits as well as it's internal operation. Any detected faults are stored
in the PM-SM fault memory and are called up when diagnosing the system with the Fault
Symptom diagnostic plan. The PM-SM also provides status display to the DISplus of the
input and output control signals as well as component activation.
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Central Body Electronics ZKE III
615200137.eps
Page 68 of 80
68
Central Body Electronics ZKE III
Center Console Switch Center (SZM): From 1999 MY E38, E39 and E53 vehicles are
equipped with a SZM to control the front seat heating and provide a diagnostic interface
with the DISplus/MoDiC via the K BUS.
The SZM directly controls:
• Front Seat Heating
• Rear Window Roller Blind
SZM also provides a unitized switching center
for:
• Park Distance Control (PDC)
• Dynamic Stability Control (DSC III)
• Electronic Damper Control (EDC).
The switch signal output for these systems is a direct output signal. All diagnosis functions
are carried out through their respective control systems.
SZM Monitoring of Seat Heating
Battery Voltage:The SZM switches current supply to the heating elements off when bat-
tery voltage drops below 11.4 volts. However, the heating stage LEDs remain on.
Regulated output current resumes when battery voltage raises above 12.2 volts for more
than 5 seconds.
SZM Internal Temperature: The power output stages for the seat heating elements gen-
erate a considerable amount of heat when in stage 1 operation. The SZM monitors it’s own
internal temperatures and reduces the heating output when internal temperatures rise to a
temperature of 185
OF or switches it off completely above 203OF. As with battery voltage
monitoring, the heating stage LEDs remain on when these temperatures are exceeded.
Fault Monitoring:The SZM monitors the temperature sensors and heating mats for faults.
Detected faults are stored in the SZM. Fault Symptom Troubleshooting in conjunction with
stored faults will initiate the diagnostic paths using the DISplus/MoDiC. The following faults
can be recognized:
• Shorts or opens in the wiring circuits.
• Shorts or opens in the temperature sensors.
• Open in heating element.
If a short is detected in the temperature sensor, the seat heating is switched off to prevent
overheating. The Stage LEDs are also switched off with this fault present.
Page 69 of 80
Rear Window Roller Sunblind Operation
The roller sunblind is activated by momentarily pressing and releasing (one touch) the sun-
blind rocker switch in the SZM. The SZM activates the motor in the appropriate direction.
The SZM switches the motor off when the motor amperage increases indicating the blind
has reached the end of its intended travel.
Fault Monitoring: The SZM continually monitors the motor drive amperage loads to deter-
mine jamming or blockages. If current values exceed preset values, the motor is switched
off immediately.
Faults are stored in the SZM for opens or shorts in the motor or motor’s wiring circuit. The
SZM also provides diagnostic requests to monitor the switch input status via the DISplus/
MoDiC.
69
Central Body Electronics ZKE III
KL 31 (GROUND)KL 31 (GROUND)
DIS
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CHECK
ENGINE
CHECK
ENGINEOIL SERVICEOIL SERVICEINSPECTIONINSPECTIONP
1/min
x1000km/hELECTRONICMPH1
2020404060608080100180160140 1201002001202201402400234
5
6
7!!ABS20 DIGIT READOUT20 DIGIT READOUT
123456
prnd432
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prnd432
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122.4 +72.0 fo
+72.0 fomiles0
10
15 20 40
KL 30 (BATTERY)KL 30 (BATTERY)-+
KL 15 (IGNITION ON)KL 15 (IGNITION ON)
KLR (ACC)KLR (ACC)
KL 87 (OPERATING POWER)KL 87 (OPERATING POWER)
58G (PANEL LIGHTING)58G (PANEL LIGHTING)
LCM IIILCM III
PDC
EDC
DSC
MREAR WINDOW
ROLLER
BLINDSREAR WINDOW
ROLLER
BLINDS
DRIVER’S SEAT HEATINGDRIVER’S SEAT HEATING
PASSENGER’S SEAT HEATINGPASSENGER’S SEAT HEATING
K BUSK BUS
PDC CONTROL
MODULEPDC CONTROL
MODULE
EDC CONTROL
MODULEEDC CONTROL
MODULE
SZMSZM
DSC III
CONTROL
MODULEDSC III
CONTROL
MODULE
ACTIVE SEAT
CONTROL
MODULESACTIVE SEAT
CONTROL
MODULES
System Components: Inputs - Processing - Outputs
Page 75 of 80
General Functions of ZKE III
Consumer Cut Off
The Consumer Cut Off function interrupts battery voltage to circuits preventing inadvertent
battery drain if one of these consumers were to remain activated. Circuits controlled by
consumer cut off will be switched off as the GM enters into the sleep mode.
For example, the interior lights are connected to the consumer cut out circuit (KL 30) and
can remain on if one of the control switches are left on. The consumer cut off will deacti-
vate KL 30 to the interior lighting after 16 minutes (or with the DISplus/MoDIC).
The following circuits are con-
trolled by consumer cut off:
• Map/Reading Lights
• Glove Box/Luggage Compart-
ment Lights
• Transmission Range Indicator
Light
• Overload Protection Relay for
- Power Seat Motors
- Steering Column Motors
Overload Protection
The seat and steering column motors receive
operating power through the consumer cutoff/
overload protection relay module. The consumer
cutoff signal from the GM signals the relay to
maintain operating power to the consumers.
If the relay module detects an increase in amper-
age (overload) the relay will open. The relay mod-
ule (K-72) is located in the electrical carrier
behind the glove box. The relay is reset by
switching the ignition “off” for 16 minutes, dis-
connecting the relay or the DISplus/ MoDIC.
75
Central Body Electronics ZKE III
E38 Shown
Overload
Protection Relay
Module
Page 76 of 80
Sleep Mode
To lower the constant battery draw when the vehicle is parked, the complete ZKE system
will go into the “Sleep Mode” 16 minutes after the ignition has been switched off and no
further ZKE function is active.
For example, the approximate E39 (528i) Battery draw is:
• Ignition switch off = approx 750 mA.
• One minute after = approx. 560 mA.
• After 16 minutes (sleep mode) = approx. 18 mA.
All modules in the ZKE system will go into the sleep mode. The P-Bus remains active, how-
ever no data transfer takes place until a wake-up request is received. The general module,
door modules or keyless remote module can wake the system up and put the ZKE back
on line. The K-Bus is active (high) in the sleep mode.
Sleep Mode Criteria:
KL R, KL 15 OFF and no further function activated for 16 minutes.
Wake Up Criteria:
KL R or 15 “ON” or a change in one of the signals listed below.
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Central Body Electronics ZKE III
SIGNAL ACTIVITY ORIGINATING
MODULE
K-BUS High General Module
Door jamb switches (possibility of 4) Low “
Trunk lid lock cylinder microswitch High “
Trunk lid pushbutton microswitch Low “
Interior Trunk lid pushbutton microswitch Low “
Central locking button Low “
Hood microswitch Low “
Trunk Lid microswitch Low “
Interior light switch Low “
FIS sensor Low “
Tilt Alarm sensor Low “
FBZV operational signal High FBZV Module
Driver’s door lock microswitch - (lock) High PM-FT/SB
“ “ “ “ - (unlock) High “
Passenger door lock microswitch - (lock) High PM-BT
“ “ “ “ - (unlock) High “
Page 77 of 80
Battery Status
The GM monitors KL R on a dedicated circuit. If the ignition is switched on and detected
via the KL R circuit but the GM does not receive KL R status via the K Bus, the GM mon-
itors the KL R voltage level. If after an additional 0.3 seconds there is no K Bus activity, the
GM initiates an emergency running program.
A substitute value for vehicle speed is used to allow the GM to operate certain functions.
The emergency running program will terminate if the GM detects a vehicle speed or KL R
status via the K bus.
Diagnosis/Troubleshooting
The GM contains an EEPROM fault memory. Diagnosis and troubleshooting is carried out
with the DISplus or MoDiC. The diagnostic link is through the Instrument cluster over the K
bus to the GM.
Notes: _______________________________________________________________________
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Central Body Electronics ZKE III