steering CHERY TIGGO 2009 Service Owners Manual

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Airbag System Disarming Procedure
Description
WARNING!
The steering column contains the driver’s airbag. The airbag system is a sensitive, complex electro-mechanical
unit. Before attempting to diagnose, remove or install the airbag system components, you must first disconnect
and isolate the negative battery (ground) cable. Then wait two minutes for the system capacitor to discharge.
Failure to do so could result in accidental deployment of the airbag and possible personal injury. The fasteners,
screws, and bolts, originally used for the airbag components, have special coatings and are specifically
designed for the airbag system. They must never be replaced with any substitutes. Anytime a new fastener is
needed, replace with the correct fasteners provided in the service package or fasteners listed in the parts books.
1. Turn the ignition off.
2. Disconnect and isolate the negative battery cable.
3. Wait two minutes for the system capacitor to discharge.
4. The airbag system can now be serviced safely.
Driver Side Airbag
Removal & Installation
1. Turn the ignition off.
2. Disconnect the negative battery cable.
WARNING!
Wait two minutes for the airbag system reserve capacitor to discharge before beginning any airbag system or
component service. Failure to do so may result in accidental airbag development, serious or fatal injury (See
Airbag System Disarming Procedure in Section 14 Restraints).
3. Remove the two driver side airbag retaining bolts (1).(Tighten: Driver side airbag retaining bolts to 10
N·m)
4. Remove the driver side airbag and disconnect the airbag squib electrical connector.
5. Installation is in the reverse order of removal.
LTSM140001
14–46Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine INSTRUMENT PANEL
Removal & Installation
1. Remove the steering wheel (See Steering Wheel Removal & Installation in Section 11 Steering).
2. Remove the multi-function switch and the wiper switch.
3. Remove the instrument cluster (See Instrument Cluster Removal & Installation in Section 15 Body & Accesso-ries).
4. Remove the radio (See Radio Removal & Installation in Section 15 Body & Accessories).
5. Remove the HVAC control panel (See HVAC Control Panel Removal & Installation in Section 13 Heating & Air Conditioning).
6. Remove lower center bezel retaining screws (1).
LTSM150131
15
15–45Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine 2. Remove the lamp mounting screws (1).
3. Remove the courtesy/dome lamp.
NOTE :
The rear courtesy/dome lamp is similar to the middle courtesy/dome lamp. 4. Installation is in the reverse order of removal.
Key Hole Lamp
Removal & Installation
1. Disconnect the negative battery cable.
2. Turn the ignition switch off.
3. Remove the steering column shroud retaining screws (1).
4. Disconnect the key hole lamp electrical connector.
5. Remove the key hole lamp.
6. Installation is in the reverse order of removal.
INTERIOR LAMPS
LTSM150044
LTSM110031
15–92Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine ON-VEHICLE SERVICE
Immobilizer Control Module
Removal & Installation
1. Remove the instrument panel (See InstrumentPanel Removal & Installation in Section 15 Body &
Accessory).
2. Remove the steering column mounting bolts.
3. Remove the Immobilizer control module mounting bolt (1).
4. Disconnect the Immobilizer control module electrical harness.
5. Installation is in the reverse order of removal.
Installation Notes:
•
NOTE :
The Immobilizer control module must be matched to the ECM before the vehicle will start.
Matching Engine Control Module (ECM) To New Immobilizer Control Module
Perform the following to match the ECM to the Immobilizer control module: With the X-431 scan tool, choose T11 series.
Choose immobilize.
Choose input code.
Input the safety code.
Click the small keyboard.
Click OK.
Choose Immobilizer adapt.
Choose read EMS to Immobilizer immediately.
Click OK.
LTSM150100
15–144Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Wiper Switch
Removal & Installation
1. Disconnect the negative battery cable.
2. Remove the steering wheel (See Steering Wheel Removal & Installation in Section 11 Steering).
3. Remove the steering column shroud retainingscrews (1) and then remove the shroud.
4. Disconnect the wiper switch electrical connector.
5. Loosen the clamp and remove the wiper switch.
6. Installation is in the reverse order of removal.
WIPERS AND WASHERS
LTSM110031
LTSM150106
15–242Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A/1Power Fuse Box B3
B /1Power Fuse Box B3
C /1Power Fuse Box B3
D /1Power Fuse Box B4
E /1Power Fuse Box B4
E-001 B/81 ECM D2
E-002 B/25 ABS Hydraulic Control Module D2
E-003 B/4A/C Pressure Switch D2
E-004 W-O/4 Upstream Oxygen Sensor D3
E-005 W-O/4 Downstream Oxygen Sensor (With EOBD) D3
E-006 B/3Crankshaft Position Sensor C4
E-007 B/3Camshaft Position Sensor C4
E-008 B/3Generator C2
E-009 B/5Air Flow Sensor C4
E-010 B/2Fuel Injector No.1 C3
E-011 B/2Fuel Injector No.2 C3
E-012 B/2Fuel Injector No.3 C3
E-013 B/2Fuel Injector No.4 C4
E-014 B/1Power Steering Switch B2
E-015 B/2A/C Compressor B2
E-016 W/1 Oil Pressure Switch B2
E-017 B/3Knock Sensor B3
E-018 B/1Starter Motor B4
E-019 B/2Engine Coolant Temperature Sensor C4
E-020 B/4Ignition Coil C4
E-021 B/2Backup Lamp Switch C4
E-022 B/3Canister Control Valve C4
E-023 B/3Vehicle Speed Sensor D4
E-024 GR/2 Brake Fluid Level Switch D4
E-025 GR/5 Front Wiper Motor D4
E-026 B/2Siren D3
E-027 B/6Electronic Throttle Control Actuator B3
E-028 B/2Front Wheel Speed Sensor LH D5
E-029 B/2Front Wheel Speed Sensor RH D1
E-030 B/2Front Fog Lamp LH B5
E-033 B/4Manifold Absolute Pressure Sensor (With
1.6L Engine) C3
E-034 B/10 Front Combination Lamp LH C5
E-035 B/3Accelerator Sensor C2
E-038 B/3Side Turn Signal Lamp LH D5
E-039 B/2Side Turn Signal Lamp RH D1
E-040 B/2Front Fog Lamp RH B1
E-041 B/4Downstream Oxygen Sensor (Without
EOBD) D3
E-042 B/10 Front Combination Lamp RH C1
VEHICLE HARNESS ROUTING MAPS
16
16–49Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine E-001B/81 ECM D2
E-003 B/4A/C Pressure Switch D2
E-004 W-O/4 Upstream Oxygen Sensor D3
E-005 W-O/4 Downstream Oxygen Sensor (With EOBD) D3
E-006 B/3Crankshaft Position Sensor D4
E-007 B/3Camshaft Position Sensor C4
E-008 B/3Generator C2
E-009 B/5Air Flow Sensor C4
E-010 B/2Fuel Injector No.1 C2
E-011 B/2Fuel Injector No.2 C3
E-012 B/2Fuel Injector No.3 C3
E-013 B/2Fuel Injector No.4 C3
E-014 B/1Power Steering Switch B2
E-015 B/2A/C Compressor B2
E-016 B/1Oil Pressure Switch B2
E-017 B/3Knock Sensor C3
E-018 B/1Starter Motor C3
E-019 B/2Engine Coolant Temperature Sensor C4
E-020 B/4Ignition Coil C4
E-022 B/2Canister Control Valve C4
E-026 B/2Siren D3
E-027 B/6Electronic Throttle Control Actuator B3
E-033 B/4Manifold Absolute Pressure Sensor C3
E-036 GR/56 TCM (Transmission Control Module) D2
E-037 GR/33 A/T Assembly D4
E-041 B/4Downstream Oxygen Sensor (Without
EOBD) D3
E-043 B/2Fluid Cooler Flow Control Solenoid Valve D4
E-102 W/14 To C-102 E2
E-103 B/14 To C-103 E2
E-105 B/16 To A-102 D3
E-108 B/2To C-108 D2
E-207 -Ground D2
E-208 -Ground D2
VEHICLE HARNESS ROUTING MAPS
16–52Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine A/1Power Fuse Box B3
B /1Power Fuse Box B3
C /1Power Fuse Box B3
D /1Power Fuse Box B4
E /1Power Fuse Box B4
A-001 B/10 Front Combination Lamp LH B5
A-002 B/10 Front Combination Lamp RH B1
A-003 B/2Front Fog Lamp LH A5
A-004 B/2Front Fog Lamp RH A1
A-005 GR/1 Horn 1 B5
A-006 GR/2 Horn 2 B5
A-007 B/2Main Fan Motor B3
A-008 B/2Secondary Fan Motor B4
A-011 GR/3 Cooling Fan Control Module B4
A-017 W/14 Body Fuse And Relay Box (H) D5
A-018 B/1Body Fuse And Relay Box (C) D5
A-020 B/25 ABS Hydraulic Control Module C2
A-021 B/2Front Wheel Speed Sensor LH D5
A-022 B/2Front Wheel Speed Sensor RH D1
A-023 B/2A/C Compressor B2
A-024 B/1Power Steering Switch C2
A-025 W/16 Front Fuse And Relay Box (A) D2
A-026 W/8 Front Fuse And Relay Box (B) D2
A-027 W/14 Front Fuse And Relay Box (C) D2
A-028 B/1Front Fuse And Relay Box (D) D2
A-029 B/3Accelerator Sensor C2
A-032 B/2Turn Signal Lamp LH C5
A-033 B/2Turn Signal Lamp RH C1
A-034 B/2Side Turn Signal Lamp LH D5
A-035 B/2Side Turn Signal Lamp RH D1
A-036 GR/2 Brake Fluid Level Switch D4
A-037 GR/5 Front Wiper Motor D4
A-038 W/2 Front Washer Motor B1
A-039 B/2Rear Washer Motor B1
A-040 B/2Siren D3
A-041 B/1A/C Pressure Switch D2
A-042 B/1Front Fuse And Relay Box (E) D2
A-043 W/4 Front Fuse And Relay Box (F) D2
A-044 W/20 Front Fuse And Relay Box (G) D2
A-045 B/10 Front Fuse And Relay Box (H) D2
A-046 B/2Front Fuse And Relay Box (I) D2
BB B/1BCM (Body Control Module) (Battery) D2
A-100 W/18 To C-100 D4
A-101 W/18 To C-101 D4
VEHICLE HARNESS ROUTING MAPS
16–56Chery Automobile Co., Ltd.

Downloaded from www.Manualslib.com manuals search engine Cooling System.............................6-1
Cooling System Draining and Filling, Cooling System . . . 6-13
Crankshaft Position (CKP) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-220
Crankshaft Position (CKP) Sensor, 2.0L Engine Controls ............................... 3-430
Crankshaft Position (CKP) Sensor, 2.4L Engine Controls ............................... 3-542
Crankshaft, 1.6L & 1.8L Engine Mechanical .........2-60
Crankshaft, 2.0L Engine Mechanical ..............2-133
Crankshaft, 2.4L Engine Mechanical ..............2-233
Cylinder Head Cover, 1.6L & 1.8L Engine Mechanical . . . 2-19
Cylinder Head Cover, 2.0L Engine Mechanical ........2-93
Cylinder Head Cover, 2.4L Engine Mechanical .......2-170
Cylinder Head Unit Repair, 1.6L & 1.8L Engine Mechanical .............................. 2-63
Cylinder Head Unit Repair, 2.0L Engine Mechanical ....2-136
Cylinder Head Unit Repair, 2.4L Engine Mechanical ....2-241
Cylinder Head, 1.6L & 1.8L Engine Mechanical . . . 2-23, 2-63
Cylinder Head, 2.0L Engine Mechanical ........2-136, 2-97
Cylinder Head, 2.4L Engine Mechanical .......2-175, 2-241
D
Diagnosing Electrical Failures, Electrical Circuit Diagnosis
Information .............................. 1-16
Diagnosis & Testing, 1.6L & 1.8L Engine Controls .....3-22
Diagnosis & Testing, 1.6L & 1.8L Engine Mechanical . . . 2-13
Diagnosis & Testing, 2.0L Engine Controls .........3-247
Diagnosis & Testing, 2.0L Engine Mechanical ........2-87
Diagnosis & Testing, 2.4L Engine Controls .........3-458
Diagnosis & Testing, 2.4L Engine Mechanical .......2-163
Diagnosis & Testing, 5-Speed Manual Transaxle ......8-259
Diagnosis & Testing, Air Distribution .............13-28
Diagnosis & Testing, Airbag System ...............14-8
Diagnosis & Testing, Alignment .................10-42
Diagnosis & Testing, Antilock Brakes .............12-45
Diagnosis & Testing, Base Brakes ................12-7
Diagnosis & Testing, Body Exterior ..............15-228
Diagnosis & Testing, Body Interior .........15-113, 15-64
Diagnosis & Testing, Charging System .............5-16
Diagnosis & Testing, DP0 Automatic Transaxle .......8-19
Diagnosis & Testing, Drive Shaft (4x4) .............9-26
Diagnosis & Testing, F4A4 Automatic Transaxle ......8-158
Diagnosis & Testing, Front Axle ..................9-4
Diagnosis & Testing, Front Suspension .............10-6
Diagnosis & Testing, Fuel Delivery System ..........4-12
Diagnosis & Testing, Manual Temperature Control ....13-12 Diagnosis & Testing, Parking Brake
..............12-82
Diagnosis & Testing, Power Steering Pump .........11-33
Diagnosis & Testing, Rear Axle ..................9-11
Diagnosis & Testing, Rear Suspension ............10-29
Diagnosis & Testing, Steering Column ............11-11
Diagnosis & Testing, Steering Gear ..............11-20
Diagnosis & Testing, Steering System .............11-4
Diagnosis & Testing, System Plumbing ............13-35
Diagnosis & Testing, Wheels and Tires ............10-50
Diagnosis and Testing, Cooling System .............6-11
Diagnosis and Testing, Exhaust System .............7-4
Diagnosis and Testing, Starting System .............5-6
Diagnostic Help, Antilock Brakes ................12-45
Diagnostic Trouble Code (DTC) List, Airbag System ....14-9
Diagnostic Trouble Code (DTC)

List, Antilock Brakes . . . 12-46
Diagnostic Trouble Code (DTC) List, Body Interior .......................... 15-114, 15-65
Diagnostic Trouble Code (DTC) List, DP0 Automatic Transaxle ................................ 8-20
Diagnostic Trouble Code (DTC) List, F4A4 Automatic Transaxle ............................... 8-159
Diagnostic Trouble Code (DTC) Tests, 1.6L & 1.8L Engine Controls ........................... 3-35
Diagnostic Trouble Code (DTC) Tests, 2.0L Engine Controls ............................... 3-261
Diagnostic Trouble Code (DTC) Tests, 2.4L Engine Controls ............................... 3-469
Diagnostic Trouble Code (DTC) Tests, Airbag System . . 14-11
Diagnostic Trouble Code (DTC) Tests, Antilock Brakes . . 12-47
Diagnostic Trouble Code (DTC) Tests, Body Interior .......................... 15-117, 15-66
Diagnostic Trouble Code (DTC) Tests, DP0 Automatic Transaxle ................................ 8-22
Diagnostic Trouble Code (DTC) Tests, F4A4 Automatic Trans- axle .................................. 8-160
Differential Carrier, Front Differential ..............8-312
Differential Unit Repair, Front Differential ...........8-312
Door Lock Assembly, Body Interior ..............15-35
Door Lock Switch, Body Interior ................15-35
Door Locks, Body Interior ..................... 15-29
Doors, Body Exterior ....................... 15-167
DP0 Automatic Transaxle .......................8-1
DPO Automatic Transaxle Assembly, DP0 Automatic Transaxle ............................... 8-136
Drive Shaft (4x4) ........................... 9-24
Driver Side Airbag, Airbag System ...............14-46
INDEX
AI-2

Downloaded from www.Manualslib.com manuals search engine E
ECM Power Supply and Ground Circuit Test, 1.6L & 1.8LEngine Controls ........................... 3-28
ECM Power Supply and Ground Circuit Test, 2.0L Engine Controls ............................... 3-254
ECM Power Supply and Ground Circuit Test, 2.4L Engine Controls ............................... 3-462
EGR Control Solenoid Valve 2.4L, Evaporative Emissions .............................. 3-587
EGR Valve 2.4L, Evaporative Emissions ............3-588
Electrical Circuit Diagnosis Information .............1-15
Electrical Components, Wiring Information ..........16-9
Electrical Information ......................... 1-20
Electrical Repair, Wiring Information ...............16-8
Electrical Schematics, Vehicle Ground Distribution ....16-29
Electrical Schematics, Vehicle Power Distribution .....16-14
Electrical Troubleshooting Tools, Wiring Information ....16-6
Electrical Troubleshooting, Wiring Information ........16-5
Electronic Throttle Control Actuator, 1.6L & 1.8L Engine Controls .......................... 3-225
Electronic Throttle Control Actuator, 2.0L Engine Controls ............................... 3-439
Engine Assembly, 1.6L & 1.8L Engine Mechanical .....2-31
Engine Assembly, 2.0L Engine Mechanical ..........2-105
Engine Assembly, 2.4L Engine Mechanical ..........2-183
Engine Block, 1.6L & 1.8L Engine Mechanical ........2-50
Engine Block, 2.0L Engine Mechanical ............2-123
Engine Block, 2.4L Engine Mechanical ............2-217
Engine Control Module (ECM), 1.6L & 1.8L Engine Controls .......................... 3-226
Engine Control Module (ECM), 2.0L Engine Controls . . . 3-440
Engine Control Module (ECM), 2.4L Engine Controls . . . 3-539
Engine Coolant Temperature (ECT) Sensor, 1.6L & 1.8L Engine Controls .......................... 3-217
Engine Coolant Temperature (ECT) Sensor, 2.0L Engine Controls ............................... 3-427
Engine Coolant Temperature (ECT) Sensor, 2.4L Engine Controls ............................... 3-531
Engine Mounts, 1.6L & 1.8L Engine Mechanical ......2-29
Engine Mounts, 2.0L Engine Mechanical ...........2-103
Engine Mounts, 2.4L Engine Mechanical ...........2-181
Engine Timing Belt, 1.6L & 1.8L Engine Mechanical ....2-38
Engine Timing Belt, 2.0L Engine Mechanical ........2-112
Engine Timing Belt, 2.4L Engine Mechanical ........2-189
Engine Unit Repair, 1.6L & 1.8L Engine Mechanical ....2-50
Engine Unit Repair ,

2.0L Engine Mechanical ........2-123
Engine Unit Repair, 2.4L Engine Mechanical ........2-217
Evaporative Emissions ....................... 3-576Evaporator, System Plumbing
..................13-42
Exhaust Manifold, 1.6L & 1.8L Engine Mechanical .....2-41
Exhaust Manifold, 2.0L Engine Mechanical .........2-115
Exhaust Manifold, 2.4L Engine Mechanical .........2-200
Exhaust Pipe Assembly, Exhaust System ............7-5
Exhaust System .............................7-1
Exterior Lamps, Body Exterior .................15-178
F
F4A4 Automatic Transaxle ..................... 8-143
F4A4 Automatic Transaxle Assembly, F4A4 Automatic Transaxle ............................... 8-240
Fastener Usage, Vehicle Information ...............1-14
Fender, Body Exterior ....................... 15-199
Frame, Body Exterior ....................... 15-153
Front Axle .................................9-1
Front Axle Shaft, Front Axle .....................9-6
Front Body Structure, Body Exterior .............15-148
Front Brake Caliper, Base Brakes ...........12-18, 12-27
Front Brake Pads, Base Brakes .................12-24
Front Brake Rotor, Base Brakes .................12-21
Front Bumper, Body Exterior ..................15-166
Front Coil Spring, Front Suspension ..............10-16
Front Combination Lamp Assembly, Body Exterior . . . 15-189
Front Crankshaft Oil Seal, 1.6L & 1.8L Engine Mechanical ......................... 2-25
Front Crankshaft Oil Seal, 2.0L Engine Mechanical .....2-99
Front Crankshaft Oil Seal, 2.4L Engine Mechanical ....2-177
Front Differential ........................... 8-307
Front Door Weatherstrip, Body Exterior ...........15-231
Front Door, Body Exterior .................... 15-168
Front Fender, Body Exterior ...................15-199
Front Fog Lamp, Body Exterior ................15-192
Front Fuse and Relay Box, Vehicle Fuse Box Information ............................. 16-40
Front Hub and Bearing, Front Axle ................9-5
Front Intermediate Drive Shaft, Drive Shaft (4x4) ......9-27
Front Lower Control Arm, Front Suspension .........10-9
Front Passenger Side Airbag, Airbag System ........14-47
Front Room Lamp, Body Interior ................15-91
Front Seat Belt and Pre-Tensioner, Seat Belt System . . . 14-52
Front Seat, Body Interior ..................... 15-106
Front Stabilizer Bar Link, Front Suspension .........10-11
Front Stabilizer Bar, Front Suspension .............10-12
Front Steering Knuckle, Front Suspension ...........10-7
Front Structure, Body Exterior .................15-151
Front Strut Assembly, Front Suspension ...........10-13
INDEX
AI
AI-3