wiring CHEVROLET ASTRO CARGO VAN 2003 2.G Owners Manual

To fully open the rear
doors, push in on the clip
and lift the check
assembly up off the
mounting bracket.
Do this on each door. Replace the check assemblies on
the mounting brackets before closing the doors.
{CAUTION:
It can be dangerous to drive with the rear
glass open because carbon monoxide (CO)
gas can come into your vehicle. You can't see
or smell CO. It can cause unconsciousness
and even death. If you must drive with the rear
glass open or if electrical wiring or other cable
connections must pass through the seal
between the body and the rear glass:
·Make sure all other windows are shut.
·Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. See²Climate Control
System²in the Index.
·If you have air outlets on or under the
instrument panel, open them all the way.
See²Engine Exhaust²in the Index.
2-14

If a bulb is burned out, replace it to help avoid an
accident. If the arrows don't go on at all when you signal
a turn, check for burned-out bulbs and a blown fuse.
See
Fuses and Circuit Breakers on page 5-93.
If you have a trailer towing option with added wiring for
the trailer lamps, a different turn signal ¯asher is
used. With this ¯asher installed, the signal indicator will
¯ash even if a turn signal bulb is burned out. Check
the front and rear turn signal lamps regularly to make
sure they are working.
Turn Signal On Chime
If your turn signal is left on for more than 3/4 of a mile
(1.2 km), a chime will sound at each ¯ash of the
turn signal. To turn off the chime, move the turn signal
lever to the center position.
Headlamp High/Low-Beam Changer
To change the headlamps from low beam to high or high
to low, pull the multifunction lever all the way toward
you. Then release it.
When the high beams are
on, this indicator light
located on the instrument
panel cluster also will
be on.
Flash-to-Pass
This feature lets you use your high-beam headlamps to
signal a driver in front of you that you want to pass.
It works even if your headlamps are in automatic.
To use it, pull the turn signal lever toward you, but not
so far that you hear a click.
If your headlamps are in automatic or on low beam,
your high-beam headlamps will turn on. They'll stay on
as long as you hold the lever toward you and the
high-beam indicator located on the cluster comes on.
Release the lever to return to normal operation.
3-7

Safety Belt Reminder Light
When the key is turned to RUN or START, a tone will
come on for several seconds to remind people to fasten
their safety belts, unless the driver's safety belt is
already buckled.
The safety belt light will
also come on and stay on
for several seconds,
then it will ¯ash for several
more.
If the driver's belt is already buckled, neither the tone
nor the light will come on.
Air Bag Readiness Light
There is an air bag readiness light on the instrument
panel, which shows AIR BAG or the air bag symbol. The
system checks the air bag's electrical system for
malfunctions. The light tells you if there is an electrical
problem. The system check includes the air bag
sensor, the air bag modules, the wiring and the crash
sensing and diagnostic module. For more information on
the air bag system, see
Air Bag System on page 1-62.
This light will come on when you start your vehicle, and
it will ¯ash for a few seconds. Then the light should
go out. This means the system is ready.
United StatesCanada
3-26

Following Distance
Stay at least twice as far behind the vehicle ahead as
you would when driving your vehicle without a trailer.
This can help you avoid situations that require
heavy braking and sudden turns.
Passing
You'll need more passing distance up ahead when
you're towing a trailer. And, because you're a good deal
longer, you'll need to go much farther beyond the
passed vehicle before you can return to your lane.
Backing Up
Hold the bottom of the steering wheel with one hand.
Then, to move the trailer to the left, just move that hand
to the left. To move the trailer to the right, move your
hand to the right. Always back up slowly and, if possible,
have someone guide you.
Making Turns
Notice:Making very sharp turns while trailering
could cause the trailer to come in contact with the
vehicle. Your vehicle could be damaged. Avoid
making very sharp turns while trailering.
When you're turning with a trailer, make wider turns than
normal. Do this so your trailer won't strike soft shoulders,
curbs, road signs, trees or other objects. Avoid jerky or
sudden maneuvers. Signal well in advance.
Turn Signals When Towing a Trailer
When you tow a trailer, your vehicle has to have extra
wiring (included in the optional trailering package).
The arrows on your instrument panel will ¯ash whenever
you signal a turn or lane change. Properly hooked up,
the trailer lamps will also ¯ash, telling other drivers
you're about to turn, change lanes or stop.
When towing a trailer, the arrows on your instrument
panel will ¯ash for turns even if the bulbs on the trailer
are burned out. Thus, you may think drivers behind
you are seeing your signal when they are not. It's
important to check occasionally to be sure the trailer
bulbs are still working.
4-38

Trailer Wiring Harness
If you have the optional trailering package, your vehicle
will have an eight-wire harness, including the center
high-mounted stoplamp battery feed wire. The harness
is stored on the passenger's side of the vehicle near
the rear wheel well. This harness has a 30 amp battery
feed wire and no connector, and should be wired by
a quali®ed electrical technician. After choosing an
aftermarket trailer mating connector pair, have the
technician attach one connector to the eight-wire trailer
harness and the other connector to the wiring harness
on the trailer. Be sure the wiring harness on the trailer is
taped or strapped to the trailer's frame rail and leave
it loose enough so the wiring doesn't bend or break, but
not so loose that it drags on the ground. The eight-wire
harness must be routed out of your vehicle between
the rear door and the ¯oor, with enough of the harness
left on both sides so that the trailer or the body won't
pull it. If you do not have the optional trailering package,
your vehicle will still have a trailering harness. The
harness is located near the passenger's side rear wheel
well. It consists of six wires that may be used by
after-market trailer hitch installers.The technician can use the following color code chart
when connecting the wiring harness to your trailer.·Brown: Rear lamps.
·Yellow: Left stoplamp and turn signal.
·Dark Green: Right stoplamp and turn signal.
·White (Heavy Gage): Ground.
·Light Green: Back-up lamps.
·White (Light Gage): Center High-Mounted Stoplamp.
·Blue: Auxiliary circuit (eight-wire harness only).
·Orange: Fused auxiliary (eight-wire harness only).
Store the harness in its original place. Wrap the
harness together and tie it neatly so it won't
be damaged.
4-41

Buying New Tires.........................................5-66
Uniform Tire Quality Grading..........................5-67
Wheel Alignment and Tire Balance..................5-69
Wheel Replacement......................................5-69
Tire Chains..................................................5-70
If a Tire Goes Flat........................................5-70
Changing a Flat Tire.....................................5-71
Compact Spare Tire......................................5-82
Appearance Care............................................5-83
Cleaning the Inside of Your Vehicle.................5-83
Care of Safety Belts......................................5-86
Weatherstrips...............................................5-86
Cleaning the Outside of Your Vehicle.................5-86
Sheet Metal Damage.....................................5-88
Finish Damage.............................................5-88
Underbody Maintenance................................5-89
Chemical Paint Spotting.................................5-89
Vehicle Care/Appearance Materials..................5-89Vehicle Identi®cation......................................5-91
Vehicle Identi®cation Number (VIN).................5-91
Service Parts Identi®cation Label.....................5-91
Electrical System............................................5-92
Add-On Electrical Equipment..........................5-92
Headlamp Wiring..........................................5-92
Windshield Wiper Fuses................................5-92
Power Windows and Other
Power Options..........................................5-92
Fuses and Circuit Breakers............................5-93
Capacities and Speci®cations..........................5-99
Capacities and Speci®cations.........................5-99
Normal Maintenance Replacement Parts.........5-101
Section 5 Service and Appearance Care
5-2

Electrical System
Add-On Electrical Equipment
Notice:Don't add anything electrical to your
vehicle unless you check with your dealer ®rst.
Some electrical equipment can damage your vehicle
and the damage wouldn't be covered by your
warranty. Some add-on electrical equipment can
keep other components from working as they
should.
Your vehicle has an air bag system. Before attempting
to add anything electrical to your vehicle, see
Servicing Your Air Bag-Equipped Vehicle on page 1-69.
Headlamp Wiring
The headlamp wiring is protected by a circuit breaker in
the lamp switch. An electrical overload will cause the
lamps to ¯icker on and off, or in some cases to remain
off. If this happens, have your headlamp wiring
checked right away.
Windshield Wiper Fuses
The windshield wiper motor is protected by a circuit
breaker and a fuse. If the motor overheats due to heavy
snow, etc., the wiper will stop until the motor cools.
Although the circuit is protected from electrical overload,
overload due to heavy snow, etc., may cause wiper
linkage damage. Always clear ice and heavy snow from
the windshield before using the windshield wipers.
If the overload is caused by some electrical problem and
not snow, etc., be sure to get it ®xed.
Power Windows and Other
Power Options
Circuit breakers in the fuse panel protect the power
windows and other power accessories. When the current
load is too heavy, the circuit breaker opens and
closes, protecting the circuit until the problem is ®xed or
goes away.
5-92

Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from
short circuits by a combination of fuses, circuit breakers
and fusible thermal links. This greatly reduces the
chance of ®res caused by electrical problems.
Look at the silver-colored band inside the fuse. If the
band is broken or melted, replace the fuse. Be sure you
replace a bad fuse with a new one of the identical
size and rating.
Spare fuses and a fuse puller are located in the
underhood fuse block. You can remove fuses with the
fuse puller. Remember to replace any of the spare fuses
you use, so you will have some if you ever need them
again.
If you ever have a problem on the road and don't have
a spare fuse, you can borrow one that has the same
amperage. Just pick some feature of your vehicle
that you can get along without ± like the radio or
cigarette lighter ± and use its fuse, if it is the correct
amperage. Replace it as soon as you can.
There are two fuse blocks in your vehicle: one is inside
the vehicle and one is in the engine compartment.
Instrument Panel Fuse Block
The fuse block is located on the lower portion of the
instrument panel on the driver's side.
5-93

Relays Usage
A/C Relay
(Rear Heat and
A/C)Rear/Heat and Air Conditioning
Up®tter-ACCY
RelayUp®tter Accessory
Starter Enable
RelayStarter
A/C Enable
RelayAir Conditioning
Headlamps
RelayHeadlamps
Fuel Pump
RelayFuel Pump
Fuse/Circuit
BreakerUsage
UPFITTER-BATTUp®tter Battery Power Stud, Trailer
Wiring Harness
UPFITTER-ACCY Up®tter Accessory Relay
Spare Not used
Spare Not used
Spare Not usedFuse/Circuit
BreakerUsage
ECM-1BFuel Pump Relay and Motor, VCM,
Oil Pressure Switch/Sender
HORN Horn Relay and Horn
A/C COMPAir Conditioning Enable Relay and
Compressor
RR HTR/AC Rear Heater and Air Conditioning
ATC Active Transfer Case-L Van
FRT HVAC Front Heater and Air Conditioning
ENG-IOxygen Sensors, Camshaft Position
Sensor, Mass Air Flow Sensor,
Evaporative Emission Canister Vent
Solenoid
IGN-E Air Conditioning Enable Relay Coil
ECM-IFuel Injectors 1±6, Crankshaft
Position Sensot, VCM, Coil Driver
Module (EST), Ignition Coil
Blank Not Used
RH HDLMP Right Headlamp
LH Headlamp Left Headlamp
Blank Not Used
Blank Not Used
5-97

Customer Assistance Information........................ 7-8
Courtesy Transportation.................................. 7-8
Customer Assistance for Text Telephone
(TTY) Users.............................................. 7-4
Customer Assistance Offices........................... 7-4
Customer Satisfaction Procedure..................... 7-2
GM Mobility Program for Persons with
Disabilities................................................ 7-5
Reporting Safety Defects to General Motors....7-11
Reporting Safety Defects to the Canadian
Government............................................7-11
Reporting Safety Defects to the United States
Government............................................7-10
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-11
D
Daytime Running Lamps (DRL).........................3-14
Defensive Driving............................................. 4-2
Defogging and Defrosting.................................3-19
Directing the Air¯ow........................................3-20
Disabling the Theft-Deterrent Feature.................3-49
Doing Your Own Service Work........................... 5-3
Dome Lamps.................................................3-16
Door............................................................... 2-8
Front Doors.................................................. 2-8
Locks.......................................................... 2-7
Power Door Locks......................................... 2-8Door (cont.)
Programmable Automatic Door Locks............... 2-9
Rear Doors.................................................2-13
Sliding Side Door........................................2-10
Driver Information System................................2-42
Driver............................................................1-18
Position, Safety Belt.....................................1-18
Driving On Grades..........................................4-39
Driving on Snow or Ice....................................4-24
Driving Through Deep Standing Water...............4-18
Driving Through Flowing Water.........................4-18
Driving with a Trailer.......................................4-37
Driving..........................................................4-14
At Night.....................................................4-14
City...........................................................4-19
Defensive..................................................... 4-2
Drunken....................................................... 4-3
Freeway.....................................................4-20
Hill and Mountain Roads..............................4-22
In Rain and on Wet Roads...........................4-16
Winter........................................................4-24
E
Electrical System............................................5-92
Add-On Equipment......................................5-92
Fuses and Circuit Breakers...........................5-93
Headlamp Wiring.........................................5-92
4