instrument panel CHEVROLET AVEO 2002 Service Repair Manual

Seats and Restraint Systems........................... 1-1
Front Seats
............................................... 1-2
Rear Seats
............................................... 1-6
Safety Belts
.............................................1-10
Child Restraints
.......................................1-28
Air Bag Systems
......................................1-50
Restraint System Check
............................1-58
Features and Controls..................................... 2-1
Keys
........................................................ 2-2
Doors and Locks
....................................... 2-7
Windows
.................................................2-13
Theft-Deterrent Systems
............................2-15
Starting and Operating Your Vehicle
...........2-18
Mirrors
....................................................2-34
Storage Areas
.........................................2-36
Sunroof
..................................................2-37
Instrument Panel............................................. 3-1
Instrument Panel Overview
.......................... 3-2
Climate Controls
......................................3-12
Warning Lights, Gages, and Indicators
........3-17
Secondary Information Center (SIC)
............3-24
Audio System(s)
.......................................3-34Driving Your Vehicle....................................... 4-1
Your Driving, the Road, and Your Vehicle
..... 4-2
Towing
...................................................4-29
Service and Appearance Care.......................... 5-1
Service
..................................................... 5-3
Fuel
......................................................... 5-5
Checking Things Under the Hood
...............5-11
Headlamp Aiming
.....................................5-45
Bulb Replacement
....................................5-45
Windshield Wiper Blade Replacement
.........5-50
Tires
......................................................5-51
Appearance Care
.....................................5-76
Vehicle Identification
.................................5-83
Electrical System
......................................5-84
Capacities and Specifications
.....................5-91
Maintenance Schedule..................................... 6-1
Maintenance Schedule
................................ 6-2
Customer Assistance and Information.............. 7-1
Customer Assistance and Information
........... 7-2
Reporting Safety Defects
...........................7-10
Index.................................................................1
2004 Chevrolet Aveo Owner ManualM

Vehicle Damage Warnings
Also, in this book you will find these notices:
Notice:These mean there is something that could
damage your vehicle.
A notice will tell you about something that can damage
your vehicle. Many times, this damage would not be
covered by your warranty, and it could be costly. But the
notice will tell you what to do to help avoid the damage.
When you read other manuals, you might see CAUTION
and NOTICE warnings in different colors or in different
words.
You’ll also see warning labels on your vehicle. They use
the same words, CAUTION or NOTICE.
Vehicle Symbols
Your vehicle has components and labels that use
symbols instead of text. Symbols, used on your vehicle,
are shown along with the text describing the operation
or information relating to a specific component, control,
message, gage or indicator.
If you need help figuring out a specific name of a
component, gage or indicator, reference the following
topics:
•Seats and Restraint Systems in Section 1
•Features and Controls in Section 2
•Instrument Panel Overview in Section 3
•Climate Controls in Section 3
•Warning Lights, Gages and Indicators in Section 3
•Audio System(s) in Section 3
•Engine Compartment Overview in Section 5
iv

The person keeps going until stopped by something.
In a real vehicle, it could be the windshield...or the instrument panel...
1-13

Where Are the Air Bags?
The driver’s air bag is in the middle of the steering wheel.The right front passenger’s air bag is in the instrument
panel on the passenger’s side.
1-53

When Should an Air Bag Inate?
The driver’s and right front passenger’s frontal air bags
are designed to inflate in moderate to severe frontal
or near-frontal crashes. But they are designed to inflate
only if the impact speed is above the system’s
designed “threshold level.”
If the front of your vehicle goes straight into a wall that
doesn’t move or deform, the threshold level is about
9 to 14 mph (14.5 to 23 km/h). The threshold level can
vary, however, with specific vehicle design, so that
it can be somewhat above or below this range.
If your vehicle strikes something that will move or
deform, such as a parked car, the threshold level will be
higher. The driver’s and right front passenger’s frontal
air bags are not designed to inflate in rollovers, rear
impacts, or in many side impacts because inflation
would not help the occupant.
Your vehicle may or may not have a side impact air
bag. See “Air Bag Systems” in the Index. A driver’s side
impact air bag is designed to inflate in moderate to
severe side crashes involving the driver’s door. A side
impact air bag will inflate if the crash severity is above
the system’s designed “threshold level.” The threshold
level can vary with specific vehicle design. A driver’s
side impact air bag is not designed to inflate in frontal or
near-frontal impacts, rollovers or rear impacts, because
inflation would not help the occupant.In any particular crash, no one can say whether an air
bag should have inflated simply because of the damage
to a vehicle or because of what the repair costs were.
For frontal air bags, inflation is determined by the angle
of the impact and how quickly the vehicle slows down
in frontal and near-frontal impacts. For side impact
air bags, inflation is determined by the location
and severity of the impact.
What Makes an Air Bag Inate?
In an impact of sufficient severity, the air bag sensing
system detects that the vehicle is in a crash. For both
the frontal and side impact air bags, the sensing system
triggers a release of gas from the inflator, which
inflates the air bag. The inflator, air bag and related
hardware are all part of the air bag modules. Frontal air
bag modules are located inside the steering wheel
and instrument panel. For vehicles with a driver’s side
impact air bag, the air bag modules are located in
the seatback closest to the driver’s door.
1-55

How Does an Air Bag Restrain?
In moderate to severe frontal or near frontal collisions,
even belted occupants can contact the steering wheel
or the instrument panel. In moderate to severe side
collisions, even belted occupants can contact the inside
of the vehicle. The air bag supplements the protection
provided by safety belts. Air bags distribute the force
of the impact more evenly over the occupant’s upper
body, stopping the occupant more gradually. But the
frontal air bags would not help you in many types
of collisions, including rollovers, rear impacts, and many
side impacts, primarily because an occupant’s motion
is not toward the air bag. A side impact air bag
would not help you in many types of collisions, including
frontal or near frontal collisions, rollovers, and rear
impacts, primarily because an occupant’s motion is not
toward that air bag. Air bags should never be regarded
as anything more than a supplement to safety belts,
and then only in moderate to severe frontal or
near-frontal collisions for the driver’s and right front
passenger’s frontal air bags, and only in moderate to
severe side collisions for vehicles with a driver’s
side impact air bag.
What Will You See After an
Air Bag Inates?
After the air bag inflates, it quickly deflates, so quickly
that some people may not even realize the air bag
inflated. Some components of the air bag module will be
hot for a short time. These components include the
steering wheel hub for the driver’s frontal air bag and the
instrument panel for the right front passenger’s frontal
air bag. For vehicles with a side impact air bag, the side
of the seatback closest to the driver’s door will be
hot. The parts of the bag that come into contact with
you may be warm, but not too hot to touch. There will be
some smoke and dust coming from the vents in the
deflated air bags. Air bag inflation doesn’t prevent the
driver from seeing or being able to steer the vehicle,
nor does it stop people from leaving the vehicle.
1-56

{CAUTION:
When an air bag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
can’t get out of the vehicle after an air bag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an air bag deployment,
you should seek medical attention.
In many crashes severe enough to inflate an air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from
the right front passenger air bag.
•Air bags are designed to inflate only once. After an
air bag inflates, you’ll need some new parts for your
air bag system. If you don’t get them, the air bag
system won’t be there to help protect you in another
crash. A new system will include air bag modules
and possibly other parts. The service manual for your
vehicle covers the need to replace other parts.
•Your vehicle is equipped with a crash sensing and
diagnostic module, which records information about
the air bag system. The module records information
about the readiness of the system,
when the system commands air bag inflation and
driver’s safety belt usage at deployment.
•Let only qualified technicians work on your air bag
system. Improper service can mean that your air bag
system won’t work properly. See your dealer for
service.
Notice:If you damage the covering for the driver’s
or the right front passenger’s air bag, or the air bag
covering on the driver’s seatback, the bag may not
work properly. You may have to replace the air bag
module in the steering wheel, both the air bag
module and the instrument panel for the right front
passenger’s air bag, or the air bag module and
seatback for the driver’s side impact air bag.
Do not open or break the air bag coverings.
1-57

Lockout Protection
If your vehicle has remote keyless entry, you have
lockout protection. This feature stops the driver’s door
lock from locking when the driver’s door is open.
Leaving Your Vehicle
If you are leaving your vehicle, take your keys. All of the
doors, except for the driver’s door, can be locked
from the outside by pushing down the door lock and
then closing the door. The driver’s door can only
be locked from the outside by using the key or the
optional remote keyless entry transmitter.
Trunk (Sedan)
{CAUTION:
It can be dangerous to drive with the trunk lid
open because carbon monoxide (CO) gas can
come into your vehicle. You can not see or
smell CO. It can cause unconsciousness and
even death. If you must drive with the trunk lid
open or if electrical wiring or other cable
connections must pass through the seal
between the body and the trunk lid:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. See Climate Control
System in the Index.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-32.
To open the trunk on your sedan from outside of your
vehicle, insert the key into the lock cylinder and turn the
key clockwise.
2-10

Liftgate (Hatchback)
{CAUTION:
It can be dangerous to drive with the liftgate
open because carbon monoxide (CO) gas can
come into your vehicle. You can’t see or smell
CO. It can cause unconsciousness and even
death. If you must drive with the liftgate open
or if electrical wiring or other cable
connections must pass through the seal
between the body and the liftgate:
Make sure all other windows are shut.
Turn the fan on your heating or cooling
system to its highest speed and select the
control setting that will force outside air
into your vehicle. SeeClimate Control
System on page 3-12.
If you have air outlets on or under the
instrument panel, open them all the way.
SeeEngine Exhaust on page 2-32.To open the liftgate on your hatchback from outside of
the vehicle, insert the key into the lock cylinder and
turn it counterclockwise. Then pull up the handle above
the license plate to open the liftgate.
When closing the liftgate, close from the center to
ensure it fully latches. Although you may use one hand
to unlock the liftgate, it is recommended that two
hands on the upper surface be used to close the liftgate.
To lock the liftgate, insert the key into the lock cylinder
and turn it clockwise.
The liftgate can also be locked or unlocked by the
central door unlocking system. SeeCentral Door
Unlocking System on page 2-8.
2-12

Theft-Deterrent Systems
Vehicle theft is big business, especially in some cities.
Although your vehicle has a number of theft-deterrent
features, we know that nothing we put on it can make it
impossible to steal.
Theft-Deterrent System
Your vehicle may have a theft-deterrent system.
The theft-deterrent system will not arm when you lock
the doors using the key or the manual door lock. It arms
only when you use the remote keyless entry transmitter.
Arming the System
To arm the system, do the following:
1. Close the doors, the windows, the hood, and the
trunk or liftgate.
Ensure that the windows are closed, as the system
can be armed even if the windows are open.
2. Turn the key to LOCK and remove the key from
the ignition.
If the key is inserted in the ignition, the transmitter
will not arm the theft-deterrent system.3. Lock the doors by pressing the lock button on the
remote keyless entry transmitter.
•The LED on the transmitter will flash once.
•All of the doors will lock.
•The hazard warning lamps will flash once and
the horn will chirp.
•The theft-deterrent mode will arm.
•The security light (A) will flash once every second
to indicate that the theft-deterrent system is
armed. The security light is located on the
secondary information center (SIC) on the center
of the instrument panel.
2-15