wheel CHEVROLET AVEO 2002 Service Repair Manual

In most states and in all Canadian provinces, the law
says to wear safety belts. Here’s why:They work.
You never know if you’ll be in a crash. If you do have a
crash, you don’t know if it will be a bad one.
A few crashes are mild, and some crashes can be so
serious that even buckled up, a person wouldn’t survive.
But most crashes are in between. In many of them,
people who buckle up can survive and sometimes walk
away. Without belts they could have been badly hurt
or killed.
After more than 30 years of safety belts in vehicles,
the facts are clear. In most crashes buckling up
does matter... a lot!Why Safety Belts Work
When you ride in or on anything, you go as fast as
it goes.
Take the simplest vehicle. Suppose it’s just a seat on
wheels.
1-11

Where Are the Air Bags?
The driver’s air bag is in the middle of the steering wheel.The right front passenger’s air bag is in the instrument
panel on the passenger’s side.
1-53

If your vehicle has one, the driver’s side impact air bag
is in the side of the driver’s seatback closest to the door.
{CAUTION:
If something is between an occupant and an
air bag, the bag might not inate properly or it
might force the object into that person causing
severe injury or even death. The path of an
inating air bag must be kept clear. Don’t put
anything between an occupant and an air bag,
and don’t attach or put anything on the
steering wheel hub or on or near any other
air bag covering. Don’t let seat covers block
the ination path of a side impact air bag.
1-54

When Should an Air Bag Inate?
The driver’s and right front passenger’s frontal air bags
are designed to inflate in moderate to severe frontal
or near-frontal crashes. But they are designed to inflate
only if the impact speed is above the system’s
designed “threshold level.”
If the front of your vehicle goes straight into a wall that
doesn’t move or deform, the threshold level is about
9 to 14 mph (14.5 to 23 km/h). The threshold level can
vary, however, with specific vehicle design, so that
it can be somewhat above or below this range.
If your vehicle strikes something that will move or
deform, such as a parked car, the threshold level will be
higher. The driver’s and right front passenger’s frontal
air bags are not designed to inflate in rollovers, rear
impacts, or in many side impacts because inflation
would not help the occupant.
Your vehicle may or may not have a side impact air
bag. See “Air Bag Systems” in the Index. A driver’s side
impact air bag is designed to inflate in moderate to
severe side crashes involving the driver’s door. A side
impact air bag will inflate if the crash severity is above
the system’s designed “threshold level.” The threshold
level can vary with specific vehicle design. A driver’s
side impact air bag is not designed to inflate in frontal or
near-frontal impacts, rollovers or rear impacts, because
inflation would not help the occupant.In any particular crash, no one can say whether an air
bag should have inflated simply because of the damage
to a vehicle or because of what the repair costs were.
For frontal air bags, inflation is determined by the angle
of the impact and how quickly the vehicle slows down
in frontal and near-frontal impacts. For side impact
air bags, inflation is determined by the location
and severity of the impact.
What Makes an Air Bag Inate?
In an impact of sufficient severity, the air bag sensing
system detects that the vehicle is in a crash. For both
the frontal and side impact air bags, the sensing system
triggers a release of gas from the inflator, which
inflates the air bag. The inflator, air bag and related
hardware are all part of the air bag modules. Frontal air
bag modules are located inside the steering wheel
and instrument panel. For vehicles with a driver’s side
impact air bag, the air bag modules are located in
the seatback closest to the driver’s door.
1-55

How Does an Air Bag Restrain?
In moderate to severe frontal or near frontal collisions,
even belted occupants can contact the steering wheel
or the instrument panel. In moderate to severe side
collisions, even belted occupants can contact the inside
of the vehicle. The air bag supplements the protection
provided by safety belts. Air bags distribute the force
of the impact more evenly over the occupant’s upper
body, stopping the occupant more gradually. But the
frontal air bags would not help you in many types
of collisions, including rollovers, rear impacts, and many
side impacts, primarily because an occupant’s motion
is not toward the air bag. A side impact air bag
would not help you in many types of collisions, including
frontal or near frontal collisions, rollovers, and rear
impacts, primarily because an occupant’s motion is not
toward that air bag. Air bags should never be regarded
as anything more than a supplement to safety belts,
and then only in moderate to severe frontal or
near-frontal collisions for the driver’s and right front
passenger’s frontal air bags, and only in moderate to
severe side collisions for vehicles with a driver’s
side impact air bag.
What Will You See After an
Air Bag Inates?
After the air bag inflates, it quickly deflates, so quickly
that some people may not even realize the air bag
inflated. Some components of the air bag module will be
hot for a short time. These components include the
steering wheel hub for the driver’s frontal air bag and the
instrument panel for the right front passenger’s frontal
air bag. For vehicles with a side impact air bag, the side
of the seatback closest to the driver’s door will be
hot. The parts of the bag that come into contact with
you may be warm, but not too hot to touch. There will be
some smoke and dust coming from the vents in the
deflated air bags. Air bag inflation doesn’t prevent the
driver from seeing or being able to steer the vehicle,
nor does it stop people from leaving the vehicle.
1-56

{CAUTION:
When an air bag inates, there is dust in the
air. This dust could cause breathing problems
for people with a history of asthma or other
breathing trouble. To avoid this, everyone in
the vehicle should get out as soon as it is safe
to do so. If you have breathing problems but
can’t get out of the vehicle after an air bag
inates, then get fresh air by opening a
window or a door. If you experience breathing
problems following an air bag deployment,
you should seek medical attention.
In many crashes severe enough to inflate an air bag,
windshields are broken by vehicle deformation.
Additional windshield breakage may also occur from
the right front passenger air bag.
•Air bags are designed to inflate only once. After an
air bag inflates, you’ll need some new parts for your
air bag system. If you don’t get them, the air bag
system won’t be there to help protect you in another
crash. A new system will include air bag modules
and possibly other parts. The service manual for your
vehicle covers the need to replace other parts.
•Your vehicle is equipped with a crash sensing and
diagnostic module, which records information about
the air bag system. The module records information
about the readiness of the system,
when the system commands air bag inflation and
driver’s safety belt usage at deployment.
•Let only qualified technicians work on your air bag
system. Improper service can mean that your air bag
system won’t work properly. See your dealer for
service.
Notice:If you damage the covering for the driver’s
or the right front passenger’s air bag, or the air bag
covering on the driver’s seatback, the bag may not
work properly. You may have to replace the air bag
module in the steering wheel, both the air bag
module and the instrument panel for the right front
passenger’s air bag, or the air bag module and
seatback for the driver’s side impact air bag.
Do not open or break the air bag coverings.
1-57

Ignition Positions
With the key in the ignition
switch, you can turn the
key to four different
positions.
{CAUTION:
On manual transaxle vehicles, turning the key
to LOCK and removing it will lock the steering
column and result in a loss of ability to steer
the vehicle. This could cause a collision. If you
need to turn the engine off while the vehicle is
moving, turn the key only to ACC. Do not push
the key in while the vehicle is moving.Notice:If your key seems stuck in LOCK and you
can not turn it, be sure you are using the correct key;
if so, is it all the way in? If it is, then turn the steering
wheel left and right while you turn the key hard. Turn
the key only with your hand. Using a tool to force it
could break the key or the ignition switch. If none of
these works, then your vehicle needs service.
LOCK:This position locks your steering wheel, ignition,
shift lever and transaxle. This is the only position in
which you can insert or remove the key. For easier key
operation when unlocking the steering wheel, move the
steering wheel from right to left and turn the key to ACC.
ACC (ACCESSORY):This position operates some of
your electrical accessories, such as the radio, but
not the ventilation fan.
ON:This is the position to which the switch returns after
you start your engine and release the key. The switch
stays in ON when the engine is running. But even when
the engine is not running, you can use ON to operate
your electrical accessories, and to display some
instrument panel warning lights.
START:This position starts the engine. When the
engine starts, release the key. The switch will return to
ON for normal driving. Do not turn the key to START
if the engine is running.
Even if the engine is not running, ACC and ON allow
you to operate electrical accessories, such as the radio.
2-19

Automatic Transaxle Operation
If your vehicle has an automatic transaxle, the shift
lever is located on the console between the seats.
Movement between certain positions requires pushing
the shift lever toward the passenger side while shifting.
This prevents you from changing positions unexpectedly
by blocking the straight movement of the shift lever
while the vehicle is moving.PARK (P):This position locks your front wheels. It is
the best position to use when you start your engine
because your vehicle cannot move easily.
{CAUTION:
It is dangerous to get out of your vehicle if the
shift lever is not fully in PARK (P) with the
parking brake rmly set. Your vehicle can roll.
Do not leave your vehicle when the engine is
running unless you have to. If you have left the
engine running, the vehicle can move suddenly.
You or others could be injured. To be sure your
vehicle will not move, even when you are on
fairly level ground, always set your parking
brake and move the shift lever to PARK (P).
SeeShifting Into Park (P) (Automatic Transaxle)
on page 2-29.
2-22

Ensure that the shift lever is fully in PARK (P) before
starting the engine. Your vehicle has an automatic
transaxle shift lock control system. You have to apply
your regular brakes before you can shift from PARK (P)
when the key is in ON. If you cannot shift out of
PARK (P) while holding the brake pedal down, see
Shifting Out of Park (P) (Automatic Transaxle) on
page 2-30.
REVERSE (R):Use this gear to back up.
When shifting from NEUTRAL (N) to REVERSE (R),
you need to apply the regular brake and push the shift
lever toward the passenger side of the vehicle and
then forward.
Notice:Shifting to REVERSE (R) while your vehicle
is moving forward could damage the transaxle.
The repairs would not be covered by your warranty.
Shift to REVERSE (R) only after your vehicle is
stopped.
To rock your vehicle back and forth to get out of
snow, ice or sand without damaging your transaxle,
seeIf You Are Stuck: In Sand, Mud, Ice or Snow
on page 4-28.NEUTRAL (N):In this position, your engine does not
connect with the wheels. To restart while you are
already moving, use NEUTRAL (N) only. Also, use
NEUTRAL (N) when your vehicle is being towed.
{CAUTION:
Shifting into a drive gear while your engine is
running at high speed is dangerous. Unless
your foot is rmly on the brake pedal, your
vehicle could move very rapidly. You could
lose control and hit people or objects. Do not
shift into a drive gear while your engine is
running at high speed.
Notice:Shifting out of PARK (P) or NEUTRAL (N)
with the engine racing may damage the transaxle.
The repairs would not be covered by your warranty.
Be sure the engine is not racing when shifting
your vehicle.
2-23

Instrument Panel Overview...............................3-2
Hazard Warning Flashers................................3-3
Other Warning Devices...................................3-4
Horn.............................................................3-4
Tilt Wheel.....................................................3-4
Turn Signal/Multifunction Lever.........................3-5
Windshield Wiper Lever...................................3-6
Exterior Lamps...............................................3-8
Interior Lamps..............................................3-10
Accessory Power Outlets...............................3-11
Ashtrays and Cigarette Lighter........................3-12
Climate Controls............................................3-12
Climate Control System.................................3-12
Outlet Adjustment.........................................3-15
Passenger Compartment Air Filter...................3-16
Warning Lights, Gages, and Indicators............3-17
Instrument Panel Cluster................................3-18
Speedometer and Odometer...........................3-19
Tachometer.................................................3-19
Safety Belt Reminder Tone............................3-20
Brake System Warning Light..........................3-20
Engine Coolant Temperature Gage..................3-21Highbeam On Light.......................................3-22
Fuel Gage...................................................3-22
Low Fuel Warning Light.................................3-23
Secondary Information Center (SIC).................3-24
Clock..........................................................3-25
Safety Belt Reminder Light.............................3-25
Air Bag Readiness Light................................3-26
Charging System Light..................................3-27
Anti-Lock Brake System Warning Light.............3-27
Hold Mode Light...........................................3-28
Malfunction Indicator Lamp.............................3-28
Oil Pressure Light.........................................3-32
Fog Lamp Light............................................3-32
Daytime Running Lamps Indicator Light...........3-33
Door Ajar Light.............................................3-33
Audio System(s).............................................3-34
AM-FM Radio...............................................3-34
Radio with CD..............................................3-36
Theft-Deterrent Feature..................................3-43
Radio Reception...........................................3-43
Care of Your CDs.........................................3-44
Care of Your CD Player................................3-44
Backglass Antenna.......................................3-44
Section 3 Instrument Panel
3-1