diesel CHEVROLET C3500 HD 2002 4.G Owners Manual

2-14 Key Release Button (Manual Transmission)
The ignition key cannot be
removed from the ignition
of manual transmission
vehicles unless the key
release button is used.
To remove the key, turn the key to OFF, press and hold
the button and turn the key to LOCK. Do not hold the
button in while turning the key to OFF.
Starting Your Gasoline Engine
If you have a diesel engine, see ªStarting Your Diesel
Engineº in the Diesel Engine Supplement.
Automatic Transmission
Move your shift lever to PARK (P) or NEUTRAL (N).
Your engine won't start in any other position
-- that's a
safety feature. To restart when you're already moving,
use NEUTRAL (N) only.
NOTICE:
Don't try to shift to PARK (P) if your vehicle is
moving. If you do, you could damage the
transmission. Shift to PARK (P) only when your
vehicle is stopped.

2-63 Fuel Gage
United States CanadaThe fuel gage, when the ignition is on, tells you about
how much fuel you have left in your tank.
The gage will first indicate empty before you are out of
fuel, and you should get more fuel as soon as possible.
Here are four situations you may experience with your
fuel gage. None of these indicate a problem with the
fuel gage.

At the gas station, the fuel pump shuts off before
the gage reads full.

It takes a little more or less fuel to fill up than the
fuel gage indicated. For example, the gage may have
indicated the tank was half full, but it actually took a
little more or less than half the tank's capacity to fill
the tank.

The gage moves a little when you turn a corner or
speed up.

The gage doesn't go back to empty when you turn
off the ignition.
If you have a diesel engine, see ªFuel Gageº in the
Diesel Engine Supplement.

4-27
CAUTION:
Snow can trap exhaust gases under your vehicle.
This can cause deadly CO (carbon monoxide) gas
to get inside. CO could overcome you and kill
you. You can't see it or smell it, so you might not
know it is in your vehicle. Clear away snow from
around the base of your vehicle, especially any
that is blocking your exhaust pipe. And check
around again from time to time to be sure snow
doesn't collect there.
Open a window just a little on the side of the
vehicle that's away from the wind. This will help
keep CO out.
Run your engine only as long as you must. This saves
fuel. When you run the engine, make it go a little faster
than just idle. That is, push the accelerator slightly.
This uses less fuel for the heat that you get and it
keeps the battery (or batteries) charged. You will need a
well
-charged battery (or batteries) to restart the vehicle,
and possibly for signaling later on with your headlamps.
Let the heater run for a while.If you have a diesel engine, you may have to run it at a
higher speed to get enough heat. Then, shut the engine
off and close the window almost all the way to preserve
the heat. Start the engine again and repeat this only
when you feel really uncomfortable from the cold.
But do it as little as possible. Preserve the fuel as long
as you can. To help keep warm, you can get out of
the vehicle and do some fairly vigorous exercises every
half hour or so until help comes.
Recreational Vehicle Towing
Recreational vehicle towing means towing your vehicle
behind another vehicle
-- such as behind a motorhome.
The two most common types of recreational vehicle
towing are known as ªdinghy towingº (towing your
vehicle with all four wheels on the ground) and ªdolly
towingº (towing your vehicle with two wheels on
the ground and two wheels up on a device known
as a ªdollyº).
Your vehicle was not designed to be towed with any of
its wheels on the ground. If your vehicle must be towed,
see ªTowing Your Vehicleº in the Index.

4-32
Maximum trailer weight is calculated by subtracting
the weight of your completed vehicle from the GCWR.
The weight of the completed vehicle, passengers, cargo
in the tow vehicle and the loaded trailer weight must not
exceed the GCWR.
Refer to the Trailering Guide for oil cooler
recommendations.
EngineAxle
RatioGross Combination
Weight Rating
6.5L Diesel 4.63 17,000 lbs. (7 718 kg)
5.13 17,000 lbs. (7 718 kg)
8.1L 4.63 19,000 lbs. (8 626 kg)
5.13 19,000 lbs. (8 626 kg)
You can ask your dealer for our trailering information or
advice, or you can write us at the address listed in your
Warranty and Owner Assistance Information Booklet.
In Canada, write to:
General Motors of Canada Limited
Customer Communication Centre, 163
-005
1908 Colonel Sam Drive
Oshawa, Ontario L1H 8P7
Weight of the Trailer Tongue
The tongue load (A) of any trailer is an important
weight to measure because it affects the total or gross
weight of your vehicle. The Gross Vehicle Weight
(GVW) includes the curb weight of the vehicle, any
cargo you may carry in it, and the people who will be
riding in the vehicle. And if you will tow a trailer, you
must add the tongue load to the GVW because your
vehicle will be carrying that weight, too. See ªLoading
Your Vehicleº in the Index for more information about
your vehicle's maximum load capacity.

5-9
To disconnect the jumper cables from both vehicles,
do the following:
1. Disconnect the black negative (
-) cable from the
vehicle that has the dead battery.
2. Disconnect the black negative (
-) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
Towing Your Vehicle
Consult your dealer or a professional towing service
if you need to have your disabled vehicle towed.
See ªRoadside Assistanceº in the Index.
Engine Overheating
(Gasoline Engine)
You will find a coolant temperature gage on your
vehicle's instrument panel. See ªEngine Coolant
Temperature Gageº in the Index.
If your vehicle has a diesel engine, see ªEngine
Overheatingº in the Diesel Engine Supplement.

6-3 Adding Equipment to the Outside of
Your Vehicle
Things you might add to the outside of your vehicle can
affect the airflow around it. This may cause wind noise
and affect windshield washer performance. Check with
your dealer before adding equipment to the outside of
your vehicle.
Fuel (Gasoline Engine)
If your vehicle has a diesel engine, see ªDiesel Fuel
Requirements and Fuel Systemº in the Diesel Engine
Supplement. For vehicles with gasoline engines, please
read this.
Gasoline Octane
Use regular unleaded gasoline with a posted octane of
87 or higher. If the octane is less than 87, you may
get a heavy knocking noise when you drive. If it is bad
enough, it can damage your engine. A little pinging
noise when you accelerate or drive uphill is considered
normal. This does not indicate a problem exists or that
a higher
-octane fuel is necessary.
Gasoline Specifications
It is recommended that gasoline meet specifications
which were developed by the American Automobile
Manufacturers Association and endorsed by the
Canadian Vehicle Manufacturers' Association for better
vehicle performance and engine protection. Gasolines
meeting these specifications could provide improved
driveability and emission control system performance
compared to other gasolines.
In Canada, look for the
ªAuto Makers' Choiceº
label on the fuel pump.
Canada Only

6-5
Fuels in Foreign Countries
(Gasoline Engines)
If you plan on driving in another country outside the
United States or Canada, the proper fuel may be hard
to find. Never use leaded gasoline or any other fuel not
recommended in the previous text on fuel. Costly repairs
caused by use of improper fuel wouldn't be covered by
your warranty.
To check on fuel availability, ask an auto club, or
contact a major oil company that does business in
the country where you'll be driving.
Filling Your Tank (Gasoline Engine)
CAUTION:
Gasoline vapor is highly flammable. It burns
violently, and that can cause very bad injuries.
Don't smoke if you're near gasoline or refueling
your vehicle. Keep sparks, flames and smoking
materials away from gasoline.
If your vehicle has a diesel engine, see ªFilling Your
Tank (Diesel Engine)º in the Diesel Engine supplement.
The fuel cap is located on the driver's side of your
vehicle. On vehicles with dual tanks, refuel the front
tank first, or in instances when only a partial fuel fill is
desired. An automatic transfer mechanism will maintain
approximately equal fuel levels in both tanks, so no
switching is required by the operator.

6-11
Engine Oil (Gasoline Engine)
If your vehicle has a diesel engine, see ªEngine Oil
(Diesel Engine)º in the Diesel Engine Supplement.
Checking Engine Oil
It's a good idea to check your engine oil every time you
get fuel. In order to get an accurate reading, the oil must
be warm and the vehicle must be on level ground.
The engine oil dipstick
has a yellow ring handle
and is located in the
engine compartment on
the passenger's side of
the vehicle. See ªEngine
Compartment Overviewº
in the Index for more
information on location.
Turn off the engine and give the oil several minutes to
drain back into the oil pan. If you don't, the oil dipstick
might not show the actual level.Pull out the dipstick and clean it with a paper towel or
cloth, then push it back in all the way. Remove it again,
keeping the tip down, and check the level.
When to Add Engine Oil
If the oil is at or below the ADD mark, then you'll need
to add at least one quart of oil. But you must use the
right kind. This part explains what kind of oil to use.
For engine oil crankcase capacity, see ªCapacities and
Specificationsº in the Index.

6-17
Refer to the Maintenance Schedule to determine when to
replace the engine air cleaner/filter. See ªOwner Checks
and Servicesº in the Index.
CAUTION:
Operating the engine with the air cleaner/filter
off can cause you or others to be burned. The air
cleaner not only cleans the air, it stops flame if
the engine backfires. If it isn't there, and the
engine backfires, you could be burned. Don't
drive with it off, and be careful working on the
engine with the air cleaner/filter off.
NOTICE:
If the air cleaner/filter is off, a backfire can
cause a damaging engine fire. And, dirt can
easily get into your engine, which will damage it.
Always have the air cleaner/filter in place when
you're driving.
Automatic Transmission Fluid
If your vehicle has a diesel engine, see ªAutomatic
Transmission Fluidº in the Diesel Supplement.
When to Check and Change
A good time to check your automatic transmission
fluid level is when the engine oil is changed.
Change both the fluid and filter every
50,000 miles (83 000 km).
See ªScheduled Maintenance Servicesº in the Index.
How to Check
Because this operation can be a little difficult,
you may choose to have this done at the dealership
service department.
If you do it yourself, be sure to follow all the
instructions here, or you could get a false reading
on the dipstick.

6-26 Checking Coolant
If your vehicle has a diesel engine, see ªChecking
Coolantº in the Diesel Engine Supplement.
The coolant recovery tank is located on the passenger's
side at the rear corner of the engine compartment.
See ªEngine Compartment Overviewº in the Index
for more information on location.The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the COLD
mark, or a little higher. When your engine is warm, the
level should be up to the HOT mark, or a little higher.
Adding Coolant
If you need more coolant, add the proper DEX
-COOL

coolant mixture at the coolant recovery tank.
CAUTION:
Turning the radiator pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
With the coolant recovery tank, you will almost
never have to add coolant at the radiator.
Never turn the radiator pressure cap
-- even a
little
-- when the engine and radiator are hot.