service CHEVROLET CAMARO 1967 1.G Chassis Workshop Manual

ELECTRICAL-BODY AND CHASSIS 12-74

R.H. PARK&

DIR. SIG. LAMP

\L2 BRNf

18 Y—

12 BRN

18 LBL4-

18DBL

12 P

18 LG

18 P

DASH

PANEL

RESISTOR
TEMP.

SENDER

R.H. LIMIT SW.

L.H. LIMIT SW.

GY/B,

16 DBL

BRK FLUID

WARNING

16
W

20 OR

20 B
BACK-UP

LMP.
SW,

20 B

16 B/W

18 T
NEU.

SFT.

SW. I

RPO

M35

4BRN/W

16 B

M18DG

4 OR
DIR. SIG.
&
DIR.

SIG. LAMP

Fig. 117 - Front Lighting & Engine Compt — Corvette

CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-75

12 BRN

12 BRN

HEATER RESISTOR

14 LBL—

14 OR

14 Y

—12PPL—*\

/
^.LG
R. H. COURT LP.

-12 BRN —

cmcurr
BREAKER!
.R.H. DOOR

JAMB SW.

20OR-

18 LBL'

20 Y

14PPL%

•-20
W

X
/-20DG'

20 P
—

18 CfY/DBL/B

— 20 B

•^-14
OR
——

-—14 LBL —

L,
H.
DOOR JAMB SW.-
20 P

Fig.
118 - Fuse Panel — Corvette

CHEVROLET CHASSIS SERVICE MANUAl

ELECTRICAL-BODY AND CHASSIS 12-76

20 OR

•431 INST. COMPT. LAMP&SW.

14 B
«3@H}U

EMM RADIO CONN.

HEATER SW.

-12 PPL
CLOCK

CLOCK LAMPS
HEATER CONT. LP.

20 GY

14LBL

14 BRN

14 Y

14 o:

14
OR

20 OR

20 B

12 R BAT.

12 P

12 P IGN.

12 PPL SOL.

12BRNAC

20 GY

GY
20 GY

14 OR

12 BRN

12 R

12 R

14 BRN-*

12 BRN—

20 DG

TRAFFIC HAZARD SW.

666SSSB

20DBL

20LBL

20 T

HORN

CONTACT
16B/W

20 LG

18 P

12 R

18 GY/DBL/B

20 B

14
OR

14 LBL

16 B

20
W

12 R

^
18
LBL

14 LBL

20 PP

18 OR

20 BRN

16
DG
IGNTTION SWITCH

GROUND

IGNITION LAMP

INST. LAMP

RADIO CAPACITOR CONN.

TEMP. GAGE

INST. LAMP

INST. LAMP

H. DIR. SIG. LAMP

INST. LAMP

CIGARETTE

SI
"MW LIGHTER & LAMP

INST. LAMP

CLUSTER GROUND

LAMP TELL-TALX LAMP

HI-BEAM LAMP

INST. LAMP

PARK ALARM LAMP

INST. LAMP

W/S WIPER

SWITCH

AMMETER

H. DIR. SIG. LAMP

INST. LAMP

FUEL GAGE

LIGHT SWITCH

-20 P

Fig.
119 - Instrument Panel & Cluster ~ Corvette

CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY
AND
CHASSIS
12-77

FUEL GAGE

LEGEND

CHEVROLET WRG

—CHEVROLET RPO WRG

DOME LAMP

REAR COMPARTMENT

LAMP (CONVERT.)

PRK BRAKE

ALARM SW

18
W
-

18 OR-

18 T —

18 BRN

BODY CONNECTOR

18 LG ——•

18 DG —

18 Y

18 P

16 B
R.H* TAIL,STOP

&
DIR, SIG.

LAMP (OUTBOARD)

R.H. TAIL, STOP

&DIR.
sia

LAMP ONBOARD)

R.B.
BACK-UP

LAMP

LICENSE LAMP

L.H. BACK-UP

LAMP

L.H,TAIL, STOP

6 DIR. SIG.

LAMP ONBOARD)

L.R. TAIL.STOP

& DIR. SIG. LAMP

(OUTBOARD)

Fig.
120 - Body and Rear Lighting — Corvette

CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-79

14LBL

20DBL

20DBL

20PPL

20LBL

20LBL

20B —

12R
—

Fig.
122 - Fuse Panel - Camaro

CHEVROLET at
SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS 12-80

L.H. DOOR

JAMBSW

— —20Y
20QR
«
«t5§ COMPT LP

RADIO

HEAT .

CONTROL SW

HEAT CONTROL

LIGHT

CJG LIGHTER

14OR

20GY

20GY

•ONLY WIRES

PERTINENT

TO PRODUC-

TION OR NEU-

TRAL SAFETY

HAVE BEEN

SHOWN.

20T—

20P —

20P —

18DBL

20LBL

20T
12PPL

20LBL

20 T

14 OR

16BRN

20DBL

20 W

18LBI

18DBL

20LG

20DG
20 DG

20BRN

20OR

20PPL

14LBL

14OR

48LBL

18B

18DBL

R.H. DOOR

JAMBSW
•INSTRUMENT

CLUSTER

ILLUM <8)

BRAKE ALARM (33-39)

R.H. SIGLAMP(15)

GEN WARN. LAMP (25-39)

ILLUM (8)

ILLUM (8)

FUEL GAGE (39-30)

OIL PRESS. WARN. (31-39)

L.H. SIGLAMP (14) .

ENG TEMP WARN. LP (35-39)

ILLUM (8)

HIGH BEAM LAMP

LIGHT

SW "

W/S WIPER

SW

BODY HARNESS

Fig.
123 - Instrument Panel and Cluster - Camaro

CHEVROLET CHASSIS SERVICE MANUAL

ELECTRICAL-BODY AND CHASSIS. 12-81

LEGEND

— CHEVROLET WRG

-— FISHER BODY WRG

•— CHEVROLET RPO WRG
2ODG
irnvi

20BRN V!p?|

•20LG
R.H. TAIL

STOP&

DIRSIG

LAMP

R.H.

BACK-UP

LAMP

II I

-BODY HARNESS
18BRN

- 18T

18T
18B
LICENSE

LAMP

I I I II

•20LG

•20Y

20BRN
L.H.

BACK-UP

LAMP

L,H. TAIL

STOP&

DIRSIG

LAMP

Fig.
124 - Body and Rear Lighting - Camaro

CHEVROLET CHASSIS SERVICE MANUAL

SECTION 13

RADIATOR AND GRILLE

INDEX

Page Page

General Description 13-1 Repairs 13-4

Radiator and Shroud-All Vehicles (Except Corvette) . . . . 13-1 Installation 13-4

Removal 13-1 Grille Assembly - Chevy II 13-4

Installation 13-1 Removal . 13-4

Radiator and Fan Shroud - Corvette . . . . 13-1 Repairs 13-5

Fan Shroud Replacement 13-1 Installation . 13-5

Aluminum Radiator 13-1 Grille Assembly - Corvette 13-5

Copper Radiator . 13-1 Removal . . . . 13-5

Grille Assembly - Chevrolet 13-2 Installation ....*... 13-5

Removal 13-2 Grille Assembly - Caxnaro 13-5

Repairs 13-3 Removal 13-5

Installation 13-3 Repairs . 13-6

Grille Assembly - Chevelle 13-3 Installation . . 13-6

Removal 13-.Q

GENERAL DESCRIPTION

Radiator assemblies are attached by cap screws either the radiator and shroud are basically the same for each

to the radiator support or radiator shroud, depending on vehicle,

the engine installation of each vehicle. The Camaro fan

Shroud is mounted in two bottom slots and secured by one NOTE: Refer to the Fisher Body Service Man-

bolt at the top. Removal and installation procedures for ual for Body, Section IX for Sheet Metal, Section

14 for Bumpers, and Section 1A for Air Condi-

tioning information when required.

SERVICE OPERATIONS

RADIATOR
AND
SHROUD—ALL VEHICLES
NOTE: Reach upper two shroud bolts from top,

(EXCEPT CORVETTE)
between hood and radiator support. Reach lower

4 by reaching around front edge of open hood.

Removal

1.
Drain radiator. 4.- Remove shroud carefully (tilt rearward, then lift up

2.
Disconnect inlet and outlet radiator hoses, and Pow- to clear fan blades).

erglide cooler lines if vehicle is so equipped. 5. Reverse procedure to install, fill cooling system and

3.
Remove radiator and shroud attaching screws and lift check for leaks.

radiator and shroud out of vehicle.

Aluminum Radiator

Installation

NOTE:
Refer to Figures 1 through 5 for radi- Removal and Installation

ator fan and shroud assembled positions for each 1. Remove shroud as previously outlined.

vehicle. Reverse removal procedures, fill cool- 2. Disconnect lower raciiator hose at either end.

ing system and check for leaks. 3. Remove radiator upper mount bracket bolts and

bracket, then lift radiator from vehicle.

RADIATOR AND FAN SHROUD-CORVETTE 4. Reverse procedure to install.

Fan Shroud Replacement (Fig. 4) Copper Radiator

1.
Drain radiator and open hood. (Install a bolt in hole

of hood support bracket for safety purposes.) Removal and Installation

2.
Disconnect upper radiator hose and supply tank hose 1. Remove hood panel assembly after scribing bracket

at radiator connection. location.

3.
Remove shroud bolts. 2. Drain radiator and disconnect radiator hoses.

CHEVROLET CHASSIS SERVICE MANUAL

RADIATOR AND GRILLE 13-3

Fig.
2 - Radiator and Shroud - Chevelle

support, and grille reinforcements and remove tie

bar.

10.
Remove screws securing grille reinforcements to

filler panel and remove reinforcements.

11.
Remove filler panel attaching hardware and remove

filler panel from vehicle.

Repair

If tie bar, filler panel, hood latch support, or any other

components removed are undamaged, they may be used

for the new grille installation. Where rivets were re-

moved, make new attachments using screws and nuts,

patent clips, or rivets.
Installation

Install grille and related components following the re-

moval procedure in reverse order. Refer to torque

specifications in rear of manual for correct torque

values.

GRILLE ASSEMBLY-CHEVELLE (Fig. 8)

Removal

1.
Raise hood and disconnect battery leads.

2.
Remove screws from each headlamp bezel and re-

move headlamp bezels from vehicle. Remove head-

lamps.

CHEVROLET
Ch
SERVICE MANUAL

RADIATOR
AND
GRILLE
13-4

Fig. 3 - Radiator and Shroud - Chevy II

3.
Remove screws and nuts attaching grille extensions

to fenders and remove grille extensions.

'
4. Remove rivets attaching top of grille to tie bar.

5.
Remove screws attaching hood latch plate to tie bar,

catch support bracket, and radiator support and re-

move latch plate from vehicle.

6. Remove rivets securing grille reinforcements to tie

bar and filler panel and remove reinforcements.

7. Remove screws attaching tie bar to fenders, hood

catch
•
support, and radiator support and remove tie

bar.

8. Remove bumper (Section 14).

9. Remove rivet and screw securing hood catch support

to filler panel and radiator support and remove catch

support from vehicle.

10.
Remove rivets securing bottom of grille to filler

panel and remove grille.

11.
Remove attaching hardware securing filler panel and

filler panel reinforcements to fenders, fender

braces, and radiator support, and remove filler

panel.

12.
If necessary, remove nuts attaching name plate to

grille and replace name plate.
Repair

If any components removed are undamaged, they may

be used for the new grille installation. Where rivets

were removed, make new attachments using screws and

nuts,
patent clips, or rivets.

Installation

Install grille and related components following the re-

moval procedure in reverse order. Refer to torque spec-

ifications in rear of manual for correct torque values.

GRILLE ASSEMBLY-CHEVY
I! (Fig. 9)

Removal

1. Raise hood and disconnect battery leads.

2.
Remove bumper (Section 14).

3.
Remove screws and nuts securing hood catch assem-

bly to radiator support, grille, and catch support

bracket and remove catch from vehicle.

4.
Remove screws from each headlamp bezel and re-

move bezels from vehicle. Remove headlamps.

5.
Remove screws securing hood catch support to filler

panel and radiator support and remove catch support.

CHEVROLET CHASSIS SERVICE MANUAL