cooling CHEVROLET CAVALIER 1999 3.G Owner's Manual

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6-62
Replacement Bulbs
Lamps Bulb Number. . . . . . . . . . . . . . . . . . . . . . . . .
Back
-Up Lamps 3057. . . . . . . . . . . . . . . . . . . . . . . . .
Front Parking/Turn Signal Lamps
Base Model 3357. . . . . . . . . . . . . . . . . . . . . . . . . . .
Z
-24 Model 3357NA. . . . . . . . . . . . . . . . . . . . . . . . .
Center High
-Mount Stoplamp
With Spoiler 912. . . . . . . . . . . . . . . . . . . . . . . . . . .
Without Spoiler 1141. . . . . . . . . . . . . . . . . . . . . . . .
Halogen Headlamps, High/Low Beam 9005/6. . . . . .
Tail/Turn Signal Lamps 3057. . . . . . . . . . . . . . . . . . .
Dome/Reading Lamps (If Equipped)
Base Model 912. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Up
-Level Model 168 & 906. . . . . . . . . . . . . . . . . . .
Capacities and Specifications
The following approximate capacities are given in
English and metric conversions. Please refer to
ªRecommended Fluids and Lubricantsº in the Index for
more information.Engine Crankcase4.0 quarts (3.8 L) . . . . . . . . . . . .
Automatic Transaxle (3
-Speed)
Pan Removal and Replacement 4.0 quarts (3.8 L). . .
After Complete Overhaul 6.9 quarts (6.5 L). . . . . . . .
When draining or replacing torque converter, more fluid
may be needed.
Automatic Transaxle
(4
-Speed)Not Owner Serviceable . . . . . . . . . . . . . .
Manual Transaxle
Complete Drain and Refill 2.0 quarts (1.9 L). . . . . . .
Cooling System
2.2L 10.3 quarts (9.7 L). . . . . . . . . . . . . . . . . . . . . . .
2.4L 10.7 quarts (10.1 L). . . . . . . . . . . . . . . . . . . . . .
Refrigerant (R
-134a),
Air ConditioningSee refrigerant . . . . . . . . . . . . . . .
charge label under hood.
Fuel Tank15.0 gallons (56.8 L) . . . . . . . . . . . . . . . . .
Tire Pressures, SizesSee Tire
-Loading . . . . . . . . . . .
Information label on driver's door.
Wheel Nut Torque100 lb
-ft (140 N´m) . . . . . . . . . .
NOTE: All capacities are approximate. When adding, be
sure to fill to the appropriate level, as recommended in
this manual.

Scheduled Maintenance
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7-6
Short Trip/City Intervals
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.
Long Trip/Highway Definition
Follow this scheduled maintenance only if none of the
conditions from the Short Trip/City Scheduled
Maintenance is true. Do not use this schedule if the
vehicle is used for trailer towing, driven in a dusty area
or used off paved roads. Use the Short Trip/City
schedule for these conditions.
Driving a vehicle with a fully warmed engine under
highway conditions causes engine oil to break
down slower.
Long Trip/Highway Intervals
Every 7,500 Miles (12 500 km): Engine Oil and Filter
Change (or every 12 months, whichever occurs first).
Chassis Lubrication (or every 12 months, whichever
occurs first). Tire Rotation.
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Tank, Cap and Lines Inspection.
Every 50,000 Miles (83 000 km): Automatic Transaxle
Service (severe conditions only).
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every 60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete scheduled maintenance
on the following pages.

Short Trip/City Scheduled Maintenance
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7-20
100,000 Miles (166 000 km)

Inspect spark plug wires (except 2.4L Code T L4 engine).
An Emission Control Service.

Replace spark plugs.
An Emission Control Service.

Change automatic transaxle fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90
F
(32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, the fluid and
filter do not require changing.
Manual transaxle fluid doesn't require change.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
cooling system and pressure cap.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

Long Trip/Highway Scheduled Maintenance
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7-29
100,000 Miles (166 000 km)

Inspect spark plug wires (except 2.4L Code T L4 engine).
An Emission Control Service.

Replace spark plugs.
An Emission Control Service.

Change automatic transaxle fluid and filter if the vehicle is mainly driven
under one or more of these conditions:
± In heavy city traffic where the outside temperature regularly reaches 90
F
(32
C) or higher.
± In hilly or mountainous terrain.
± When doing frequent trailer towing.
± Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, the fluid and
filter do not require changing.
Manual transaxle fluid doesn't require change.
150,000 Miles (240 000 km)
Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See ªEngine Coolantº in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
ACTUAL
SERVICED BY:MILEAGE
DATE
ACTUAL
SERVICED BY:MILEAGE
DATE

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7-35
Part C: Periodic Maintenance
Inspections
Listed in this part are inspections and services which
should be performed at least twice a year (for instance,
each spring and fall). You should let your dealer's
service department or other qualified service center do
these jobs. Make sure any necessary repairs are
completed at once.
Proper procedures to perform these services may be
found in a service manual. See ªService and Owner
Publicationsº in the Index.
Steering, Suspension and Front Drive Axle
Boot and Seal Inspection
Inspect the front and rear suspension and steering
system for damaged, loose or missing parts, signs of
wear or lack of lubrication. Inspect the power steering
lines and hoses for proper hook
-up, binding, leaks,
cracks, chafing, etc. Clean and then inspect the drive
axle boot seals for damage, tears or leakage. Replace
seals if necessary.
Exhaust System Inspection
Inspect the complete exhaust system. Inspect the body
near the exhaust system. Look for broken, damaged,
missing or out
-of-position parts as well as open seams,
holes, loose connections or other conditions which could
cause a heat build
-up in the floor pan or could let
exhaust fumes into the vehicle. See ªEngine Exhaustº in
the Index.
Engine Cooling System Inspection
Inspect the hoses and have them replaced if they are
cracked, swollen or deteriorated. Inspect all pipes,
fittings and clamps; replace as needed. Clean the outside
of the radiator and air conditioning condenser. To help
ensure proper operation, a pressure test of the cooling
system and pressure cap is recommended at least once
a year.

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9-3
Interior Plastic Components 6-51 . . . . . . . . . . . . . . . . . . . . .
Outside of Your Vehicle 6-52 . . . . . . . . . . . . . . . . . . . . . . . .
Special Problems 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Stains 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tires 6-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Vinyl 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheels 6-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Windshield and Wiper Blades 6-51 . . . . . . . . . . . . . . . . . . .
Climate Control System, Standard 3-2 . . . . . . . . . . . . . . . . . . .
Climate Control System with Air Conditioning 3-3 . . . . . . . . .
Clock, Setting the 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch Fluid, Hydraulic 6-24 . . . . . . . . . . . . . . . . . . . . . . . . . .
Clutch, Hydraulic 6-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Comfort Controls 3-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compact Disc
Adapter Kit 3
-11, 3-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Care 3-24 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Player 3-16 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Theft-Deterrent Feature 3-19 . . . . . . . . . . . . . . . . . . . . . . . .
Compact Spare Tire 5-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Control of a Vehicle 4-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convenience Net 2-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Convertible Top
Bypass Switch 2
-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-53 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Boot 2-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lowering 2-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lowering Manually 2-57 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Operation 2-49 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising 2-56 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Raising Manually 2-57 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Removing the Boot 2-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . Convex Outside Mirror 2
-46 . . . . . . . . . . . . . . . . . . . . . . . . . .
Coolant 6-25 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Heater, Engine 2-18 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surge Tank 5-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Surge Tank Pressure Cap 6-25 . . . . . . . . . . . . . . . . . . . . . . .
Cooling System 5-11 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Courtesy Transportation 8-8 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cruise Control 2-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cupholders 2-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Customer Assistance for Text Telephone Users 8-4 . . . . . . . . .
Customer Assistance Information 8-1 . . . . . . . . . . . . . . . . . . .
Customer Satisfaction Procedure 8-2 . . . . . . . . . . . . . . . . . . . .
Damage, Finish 6-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Damage, Sheet Metal 6-55 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Daytime Running Lamps 2-42 . . . . . . . . . . . . . . . . . . . . . . . . .
Dead Battery 5-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defects, Reporting Safety 8-10 . . . . . . . . . . . . . . . . . . . . . . . .
Defensive Driving 4-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defogger, Rear Window 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . .
Defogging 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Defrosting 3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dimensions, Vehicle 6-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Dolby B Noise Reduction 3-15 . . . . . . . . . . . . . . . . . . . . . . . .
Dome Lamp Bulb Replacement 6-39 . . . . . . . . . . . . . . . . . . . .
Door Locks 2-4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Drive, Automatic Transaxle 2-23 . . . . . . . . . . . . . . . . . . . . . . .
Driver Position 1-14 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9-6
Inspections
Brake System 7-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Caliper/Knuckle 7-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling System 7-35 . . . . . . . . . . . . . . . . . . . . . . . .
Exhaust System 7-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Drive Axle Boot 7-35 . . . . . . . . . . . . . . . . . . . . . . . . .
Front Drive Axle Seal 7-35 . . . . . . . . . . . . . . . . . . . . . . . . .
Steering 7-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Suspension 7-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Throttle System 7-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Installing the Boot 2-51 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel 2-60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cluster 2-62, 2-63 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuse Block 6-59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intensity Control 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Intensity Control 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior Lamps 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jack, Tire 5-20 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Jump Starting 5-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Key Lock Cylinders Service 7-32 . . . . . . . . . . . . . . . . . . . . .
Key Release Button 2-15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Keys 2-2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Labels
Certification 4-33 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Service Parts Identification 6-57 . . . . . . . . . . . . . . . . . . . . .
Tire-Loading Information 4-32 . . . . . . . . . . . . . . . . . . . . . .
Vehicle Identification Number 6-57 . . . . . . . . . . . . . . . . . . .
Lamps
Exterior 2
-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fog 2-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Front Reading 2-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Interior 2-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Map 2-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
On Reminder 2-42 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Latches, Seatback 1-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leaving Your Vehicle 2-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Leaving Your Vehicle with the Engine Running 2-30 . . . . . . .
Lighter 2-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Lights
Air Bag Readiness 1
-24, 2-66 . . . . . . . . . . . . . . . . . . . . . . .
Anti-Lock Brake System Warning 2-68, 4-7 . . . . . . . . . . . .
Brake System Warning 2-67 . . . . . . . . . . . . . . . . . . . . . . . . .
Charging System 2-66 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Engine 2-70 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Check Gages 2-75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Enhanced Traction System Active 2-69, 4-9 . . . . . . . . . . . .
Enhanced Traction System Warning Light 2-68, 4-10 . . . .
ETS Active 2-69, 4-9 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
ETS Warning 2-68, 4-10 . . . . . . . . . . . . . . . . . . . . . . . . . . .

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9-11
Third Gear, Automatic Transaxle 2-24 . . . . . . . . . . . . . . . . . . .
Third Gear, Manual Transaxle 2-26 . . . . . . . . . . . . . . . . . . . . .
Tilt Steering Wheel 2-35 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Time, Setting the 3-7 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire Chains 6-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire Loading 4-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tire-Loading Information Label 4-32 . . . . . . . . . . . . . . . . . . .
Tires 6-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Alignment and Balance 6-46 . . . . . . . . . . . . . . . . . . . . . . . .
Buying New 6-44 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chains 6-47 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Changing a Flat 5-19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cleaning 6-54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Compact Spare 5-29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation 6-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inflation Check 7-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Inspection and Rotation 6-42 . . . . . . . . . . . . . . . . . . . . . . . .
Loading 4-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pressure 6-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature 6-46 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Traction 6-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Treadwear 6-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Uniform Quality Grading 6-45 . . . . . . . . . . . . . . . . . . . . . . .
Used Replacement Wheel 6-47 . . . . . . . . . . . . . . . . . . . . . .
Wear Indicators 6-43 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Wheel Replacement 6-46 . . . . . . . . . . . . . . . . . . . . . . . . . . .
When It's Time for New 6-43 . . . . . . . . . . . . . . . . . . . . . . .
Top Strap 1-45 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque Lock 2-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Torque, Wheel Nut 5-26, 6-62 . . . . . . . . . . . . . . . . . . . . . . . . . Towing
From the Front 4
-30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
From the Rear 4-32 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Recreational Vehicle 4-29 . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing a Trailer 4-34, 4-41 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing Your Vehicle 5-8 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Trailer
Backing Up 4
-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Brakes 4-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving on Grades 4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Driving with 4-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Engine Cooling 4-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Following Distance 4-38 . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hitches 4-37 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Maintenance When Towing 4-41 . . . . . . . . . . . . . . . . . . . . .
Making Turns 4-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Parking on Hills 4-40 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Passing 4-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Safety Chains 4-38 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Tongue Weight 4-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Total Weight on Tires 4-37 . . . . . . . . . . . . . . . . . . . . . . . . . .
Towing 4-34, 4-41 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Turn Signals 4-39 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Weight 4-36 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transaxle Fluid
Automatic 6
-18, 6-21 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Manual 6-22 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Transmitters, Remote Keyless Entry 2-6 . . . . . . . . . . . . . . . . .
Transportation, Courtesy 8-8 . . . . . . . . . . . . . . . . . . . . . . . . . .
Trip Odometer 2-64 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .