tow CHEVROLET EXPRESS 1998 1.G Repair Manual

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Short Trip/City Definition -- Gasoline Engines
Follow the Short Trip/City Maintenance Schedule if any
one of these conditions is true for your vehicle:
Most trips are less than 5 to 10 miles (8 to 16 km).
This is particularly important when outside
temperatures are below freezing.
Most trips include extensive idling (such as frequent
driving
in stop-and-go traffic).
Most trips are through dusty areas.
You frequently tow a trailer or use a carrier on top of
If the vehicle is used for delivery service, police, taxi
One of the reasons you should follow this schedule if
you operate your vehicle under any of these conditions
is that these conditions cause engine oil
to break
down sooner:
your vehicle.
or other commercial application.
Short Trip/City Intervals -- Gasoline Engines
Every
3,000 Miles (5 000 km): Engine Oil and Filter
Change (or
3 months, whichever occurs first). Chassis
Lubrication (or
3 months, whichever occurs first). Drive
Axle Service (or
3 months, whichever occurs first).
Every 6,000 Miles (10 000 km): Tire Rotation.
Every 15,000 Miles (25 000 km): Air Cleaner Filter
Inspection, if driving in dusty conditions. Shields and
Underhood Insulation Inspection (GVWR above
8,500 lbs. only). Front Wheel Bearing Repack (or at
each brake relining, whichever occurs first).
Every 30,000 Miles (50 000 km): Air Cleaner Filter
Replacement. Fuel Filter Replacement.
Every 50,000 Miles (83 000 km): Automatic
Transmission Service (vehicles over
8600 GVWR or
driven under severe conditions only).
7-5

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I Short Trip/City Intervals -- Gasoline Engines I
Every 60,000 Miles (100 000 km): Engine Accessory
Drive Belt Inspection. Fuel Tank, Cap and Lines
Inspection. Exhaust Gas Recirculation System
Inspection. Evaporative Control System Inspection.
Every 100,000 Miles (166 000 km): Spark Plug Wire
Inspection. Spark Plug Replacement. Automatic
Transmission Service (normal conditions). Positive
Crankcase Ventilation (PCV) Valve Inspection.
Every 150,000 Miles (240 000 km): Cooling System
Service (or every
60 months, whichever occurs first).
These intervals only summarize maintenance services.
Be sure to follow the complete maintenance schedule on
the following pages.
bmng TripMighway Definition -- Gasoline Engines I
Follow this maintenance schedule only if none of the
conditions from the Short Trip/City Maintenance
Schedule is true.
Do not use this schedule if the vehicle
is used for trailer towing, driven in a dusty area
or used
off paved roads. Use the Short Trip/City schedule for
these conditions.
Driving a vehicle with a fully warmed engine
under highway conditions causes engine oil to break
down slowex
7-6

Downloaded from www.Manualslib.com manuals search engine Short Trip/City Maintenance Schedule -- Gasoline Engines
The services shown in this schedule up to 100,000 miles
(166 000 km) should be performed after 100,000 miles
(166 000 km) at the same intervals. The services shown
at 150,000 miles (240
000 km) should be performed at
the same interval after 150,000 miles (240
000 km).
See “Owner Checks and Services” and “Periodic
Maintenance Inspections” following.
Footnotes
The U.S. Environmental Protection Agency or the
California Air Resources Board has determined that the
failure to perform this maintenance item will not nullify
the emission warranty or limit recall liability prior to the
completion of the vehicle’s useful life. We, however,
urge that all recommended maintenance services be
performed at the indicated intervals and the maintenance
be recorded.
# Lubricate the front suspension, kingpin bushings,
steering linkage and rear driveline center splines.
+ A good time to check your brakes is during tire
rotation. See “Brake System Inspection” under “Periodic
Maintenance Inspections” in
Part C of this schedule.
* * Drive axle service (see “Recommended Fluids and
Lubricants” in the Index for proper lubricant to use):
0
0
0
Locking Differential -- Drain fluid and refill at first
engine oil change. At subsequent oil changes, check
fluid level and add fluid as needed. If driving in
dusty areas or towing a trailer, drain fluid and refill
every 15,000 miles (25
000 km).
Standard Differential -- Check fluid level and add
fluid as needed at every oil change. If driving in
dusty areas
or towing a trailer, drain fluid and refill
every 15,000 miles
(25 000 km).
More frequent lubrication may be required for
heavy-duty use.
7-8

Downloaded from www.Manualslib.com manuals search engine -
Short Trip/City Maintenance Schedule -- Gasoline Engines
48.000 Miles (80 000 km) , ,
Change engine oil and filter (or every 3 months, whichever occurs first).
An Emission Control Service.
Lubricate chassis components (or every 3 months, whichever occurs first).
(See footnote
#.)
Check axle fluid level and add fluid as needed. (See footnote **.)
Rotate tires. See “Tire Inspection and Rotation” in the Index for proper
rotation pattern and additional information. (See footnote
+.)
DATE I
50,000 Miles (83 000 km)
17 Change automatic transmission fluid and filter if the vehicle’s GVWR is
over 8600 lbs. or if the vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside temperature regularly reaches 90°F
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter at
IO0,OOO miles (I 66 000 km).
(32°C) or higher.
7-16

Downloaded from www.Manualslib.com manuals search engine I Short TripKity Maintenance Schedule -- Gasoline Engines 1
100,000 Miles (166 000 km) (Continued)
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
0 If you haven’t used your vehicle under severe service conditions listed
previously and, therefore, haven’t changed your automatic transmission fluid,
change both the fluid and filter.
An Emission Control Service.
0 Inspect Positive Crankcase Ventilation (PCV) valve.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant”
in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
cooling system and pressure cap.
An Emission Control Service.
MILEAGE
7-26

Downloaded from www.Manualslib.com manuals search engine Long Triphlighway Maintenance Schedule -- Gasoline Engines
50,000 Miles (83 000 km) (Continued)
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
If you do not use your vehicle under any of these conditions, change the fluid
and filter at
100,000 miles (166 000 km).
52,500 Miles (87 500 km)
0 Change engine oil and filter (or every 12 months, whichever occurs first).
0 Lubricate chassis components (or every 12 months, whichever occurs first).
0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Rotate tires. See “Tire Inspection and Rotation” in the I\
ndex for proper
rotation pattern and additional information. (See footnote
+.)
An Emission Control Service.
(See footnote #.)
60,000 Miles (100 000 km)
I DATE I
MILEAGE
DATE
I
0 Change engine oil and filter (or every 12 months, whichever occurs first).
0 Lubricate chassis components (or every 12 months, whichever occurs first).
0 Check axle fluid level and add fluid as needed. (See footnote **.)
0 Clean and repack the front wheel bearings (or at each brake relining,
An Emission Control Service.
(See footnote #.)
whichever occurs first).
7-32

Downloaded from www.Manualslib.com manuals search engine Long Tripmighway Maintenance Schedule -- Gasoline Engines I
0 Change automatic transmission fluid and filter if the vehicle’s GVWR is
over
8600 lbs. or if the vehicle is mainly driven under one or more of
these conditions:
- In heavy city traffic where the outside temperature regularly reaches 90 OF
- In hilly or mountainous terrain.
- When doing frequent trailer towing.
- Uses such as found in taxi, police or delivery service.
previously and, therefore, haven’t changed your automatic transmission fluid,
change both the fluid and filter.
An Emission Control Service.
(32°C) or higher.
0 If you haven’t used your vehicle under severe service conditions listed
0 Inspect Positive Crankcase Ventilation (PCV) valve.
150,000 Miles (240 000 km)
0 Drain, flush and refill cooling system (or every 60 months since last service,
whichever occurs first). See “Engine Coolant” in the Index for what to use.
Inspect hoses. Clean radiator, condenser, pressure cap and neck. Pressure test
the cooling system and pressure cap.
An Emission Control Service.
DATE I
I MILEAGE ACTUAL I SERVICEDBY: [

Downloaded from www.Manualslib.com manuals search engine Chevrolet Roadside
Assistance Program
To enhance Chevrolet’s strong commitment to customer
satisfaction, Chevrolet is excited
to announce the
establishment
of the Chevrolet Roadside Assistance
Center.
As the owner of a 1998 Chevrolet, membership
in Roadside Assistance is free. Roadside Assistance
is available
24 hours a day,
365 days a year, by calling 1-800-CHEV-USA
(1 -800-243-8872). This toll-free number will provide
you over-the-phone roadside assistance with minor
mechanical problems. If your problem cannot be
resolved over the phone, our advisors have access to
a
nationwide network of dealer recommended service
providers. Roadside membership is free, however some
services may incur costs.
Roadside offers two levels
of service to the customer,
Basic Care and Courtesy” Care:
Toll-free number, 1 -800-CHEV-USA
0 Free towing for warranty repairs
0 Basic over-the-phone technical advice
Available dealer services at reasonable costs (i.e,,
wrecker services, locksmithkey service, glass
repair, etc.)

Downloaded from www.Manualslib.com manuals search engine ROADSIDE Courtesy" Care PROVIDES:
a
a
a
a
a
a
Roadside Basic Care services (as outlined previously)
Plus:
FREE Non-Warranty Towing
(to the closest dealer
from
a legal roadway)
FREE LocksmithKey Service (when keys are lost
on the road or locked inside)
FREE Flat Tire Service (spare installed on the road)
FREE Jump Start (at home or on the road)
FREE Fuel Delivery
($5 of fuel delivered on
the road) Chevrolet
offers Courtesy Transportation for customers
needing warranty service. Courtesy Transportation will
be offered
in conjunction with the coverage provided by
the Bumper
to Bumper New Vehicle Limited Warranty
to eligible purchasers of 1998 Chevrolet passenger car
and light duty trucks. (Please see your selling dealer
for details.)
Note:
Courtesy Care is available to retail and retail lease
customers operating
1998 and newer Chevrolet vehicles
for a period of
3 years/36,000 miles (60 000 km),
whichever occurs first. All
Courtesy Care services must
be pre-arranged by Chevrolet Roadside or dealer
Service Management.
Basic Care and Courtesy Care are not part of or
included in the coverage provided
by the New Vehicle
Limited Warranty. Chevrolet reserves the right to
modify or discontinue
Basic Care and Courtesy Care
at any time.
8-6

Downloaded from www.Manualslib.com manuals search engine Comfort Controls ................................ 3-2
Compact Disc Care
............................. 3-26
Compact Disc Player
....................... 3- 16. 3.20
Console Storage
................................ 2-48
Control of
a Vehicle .............................. 4-5
Convex Outside Mirror
.......................... 2-46
Coolant
....................................... 6-21
Cooling System
................................ 5- 14
Courtesy Transportation
........................... 8-8
Crankcase Capacity ............................. 6-68
Cruise Control
................................. 2-37
RecoveryTank
............................... 5-16
Cupholders
.................................... 2-48
Customer Assistance for Text Telephone Users
......... 8-4
Customer Assistance Information
................... 8- 1
Customer Satisfaction Procedure .................... 8-2
Damage. Finish
...................................... 6-57
SheetMetal
................................. 6-57
Daytime Running Lamps
......................... 2-41
Dead Battery
................................... 5-3
Defects. Reporting Safety
................... 8.10. 8.11
Defensive Driving ............................... 4-2
Defogging
................................. 3.3. 3.4
Defrosting
................................. 3.3. 3.4
Dome Lamps
.................................. 2-43
Door Locks
....................................... 2-4
Daytime Running Lamps
Indicator Light
............ 2-62
Sliding ..................................... 2-12
Storage
..................................... 2-48
Swing-Out Side
.............................. 2-10
Drive Position. Automatic Transmission
............. 2-23
Driver Position
................................. 1 . 17
Driving City
........................................ 4-18
Defensive
.................................... 4-2
Drunken
..................................... 4-3
Freeway
.................................... 4-19
InaBlizzard
................................. 4-25
In Foreign Countries
........................... 6-5
In the Rain .................................. 4-15
Night
...................................... 4-14
OnCurves
................................... 4-9
On Grades While Towing
a Trailer ............... 4-35
On Hill and Mountain Roads
.................... 4-21
OnSnowandIce
............................. 4-23
Throughwater
............................... 4-17
WetRoads
.................................. 4-15
Winter
...................................... 4-23
With a Trailer ................................ 4-33
Drunken Driving
................................ 4-3
Dual Tire Operation
............................. 6-45
StoragePocket
............................... 2-48
Electrical Equipment. Adding
.................... 6-61
Electrical System ............................... 6-61
Electronic Road Speed Governor (Gasoline Engines) ... 2-53
9-3
~ -= .