ECU CHEVROLET EXPRESS CARGO VAN 2008 1.G Workshop Manual

Services Provided
The following services are provided in the U.S. and
Canada up to 5 years/100,000 miles (160 000 km),
whichever occurs first, and, in Canada only, up
to a maximum coverage of $100.
•Fuel Delivery:Delivery of enough fuel for the
vehicle to get to the nearest service station
(approximately $5 in Canada). In Canada, service
to provide diesel may be restricted. For safety
reasons, propane and other alternative fuels will not
be provided through this service.
•Lock-out Service:Lock-out service will be covered
at no charge if you are unable to gain entry into
your vehicle. A remote unlock may be available if
you have an active OnStar
®subscription. To ensure
security, the driver must present personal
identification before lock-out service is provided. In
Canada, the vehicle registration is also required.
•Emergency Tow From a Public Roadway or
Highway:Tow to the nearest dealership for
warranty service or in the event of a
vehicle-disabling crash. Winch-out assistance is
provided when the vehicle is mired in sand, mud,
or snow.
•Flat Tire Change:Installation of a spare tire in
good condition, when equipped and properly
inflated, is covered at no charge. The customer is
responsible for the repair or replacement of the
tire if not covered by a warrantable failure.
•Jump Start:A battery jump start is covered at no
charge if the vehicle does not start.
•Trip Routing Service (Canada only):Upon
request, Roadside Assistance will send you
detailed, computer personalized maps, highlighting
your choice of either the most direct route or the
most scenic route to your destination, anywhere in
North America, along with helpful travel information
pertaining to your trip.
Please allow three weeks before your planned
departure date. Trip routing requests will be limited
to six per calendar year.
7-7

•Trip Interruption Benets and Assistance
(Canada only):In the event of a warranty related
vehicle disablement, while en route and over
250 kilometres from the original point of departure,
you may qualify for trip interruption expense
assistance. This assistance covers reasonable
reimbursement of up to a maximum of $500
(Canadian) for (A) meals (maximum of $50/day),
(B) lodging (maximum of $100/night) and
(C) alternate ground transportation (maximum of
$40/day). This benefit is to assist you with some of
the unplanned expense you may incur while waiting
for your vehicle to be repaired.
Pre-authorization, original detailed receipts and a
copy of the repair order are required.
Once authorization has been given, your advisor will
help you make any necessary arrangements and
explain how to claim for trip interruption expense
assistance.
•Alternative Service (Canada only):There may be
times, when Roadside Assistance cannot provide
timely assistance. Your advisor may authorize you to
secure local emergency road service, and you will be
reimbursed up to $100 upon submission of the
original receipt to Roadside Assistance.In many instances, mechanical failures may be covered.
However, any cost for parts and labor for non-warranty
repairs are the responsibility of the driver.
Chevrolet and General Motors of Canada Limited
reserve the right to limit services or reimbursement to
an owner or driver when, in their sole discretion, the
claims become excessive in frequency or type of
occurrence.
Calling for Assistance
For prompt and efficient assistance when calling, please
provide the following to the Roadside Assistance
Representative:
•Your name, home address, and home telephone
number
•Telephone number of your location
•Location of the vehicle
•Model, year, color, and license plate number of the
vehicle
•Odometer reading, Vehicle Identification Number
(VIN), and delivery date of the vehicle
•Description of the problem
7-8

OnStar®
If your vehicle has OnStar and you subscribe to the
OnStar services, please refer to the OnStar Terms and
Conditions for information on data collection and use.
Navigation System
If your vehicle has a navigation system, use of the
system may result in the storage of destinations,
addresses, telephone numbers, and other trip
information. Refer to the navigation system operating
manual for information on stored data and for deletion
instructions.
Radio Frequency
Identication (RFID)
RFID technology is used in some vehicles for functions
such as tire pressure monitoring and ignition system
security, as well as in connection with conveniences
such as key fobs for remote door locking/unlocking and
starting, and in-vehicle transmitters for garage door
openers. RFID technology in GM vehicles does not use
or record personal information or link with any other
GM system containing personal information.
7-18

Automatic Door Unlock...................................... 2-8
Automatic Headlamp System............................3-16
Automatic Transmission
Fluid..........................................................5-21
Operation...................................................2-24
B
Battery..........................................................5-40
Electric Power Management..........................3-17
Run-Down Protection...................................3-18
Brake
Emergencies................................................ 4-5
Brakes..........................................................5-37
System Warning Light..................................3-34
Braking........................................................... 4-3
Braking in Emergencies..................................... 4-5
Break-In, New Vehicle.....................................2-20
Bulb Replacement...........................................5-50
Center High-Mounted Stoplamp (CHMSL)........5-52
Front Turn Signal, Sidemarker and
Parking Lamps.........................................5-52
Halogen Bulbs............................................5-50
Headlamps.................................................5-50
Replacement Bulbs......................................5-54
Taillamps....................................................5-53
Buying New Tires...........................................5-74
C
Calibration.....................................................3-50
California Fuel.................................................. 5-6
California Perchlorate Materials Requirements....... 5-4
California Proposition 65 Warning....................... 5-4
Canadian Owners................................................ ii
Capacities and Specifications..........................5-116
Carbon Monoxide...........................2-31, 4-16, 4-28
Care of
Safety Belts..............................................5-102
Cargo Door Relocking....................................... 2-7
CD, MP3 .......................................................3-81
Center High-Mounted Stoplamp (CHMSL)...........5-52
Chains, Tire...................................................5-80
Charging System Light....................................3-33
Check
Engine Light...............................................3-38
Checking Things Under the Hood......................5-12
Chemical Paint Spotting.................................5-106
Child Restraints
Child Restraint Systems...............................1-35
Infants and Young Children...........................1-32
Lower Anchors and Tethers for Children..........1-39
Older Children.............................................1-29
Securing a Child Restraint in a Rear
Seat Position...........................................1-45
2

Child Restraints (cont.)
Securing a Child Restraint in the Right
Front Seat Position...........................1-48, 1-52
Where to Put the Restraint...........................1-38
Cigarette Lighter.............................................3-19
Cleaning
Aluminum Wheels......................................5-104
Exterior Lamps/Lenses................................5-103
Fabric/Carpet............................................5-101
Finish Care...............................................5-103
Instrument Panel, Vinyl, and Other Plastic
Surfaces...............................................5-101
Interior.......................................................5-99
Tires........................................................5-105
Underbody Maintenance.............................5-106
Washing Your Vehicle.................................5-102
Weatherstrips............................................5-102
Windshield and Wiper Blades......................5-104
Climate Control System...................................3-19
Outlet Adjustment........................................3-22
Rear Air Conditioning and Heating System......3-23
Rear Heating System...................................3-22
Clock, Setting.................................................3-68
Collision Damage Repair..................................7-11
Compass.......................................................3-50
Control of a Vehicle.......................................... 4-3
Coolant
Engine Temperature Gage............................3-36
Heater, Engine............................................2-23Cooling System..............................................5-29
Cruise Control................................................3-11
Cruise Control Light........................................3-42
Customer Assistance Information
Courtesy Transportation.................................. 7-9
Customer Assistance for Text
Telephone (TTY) Users............................... 7-5
Customer Assistance Offices........................... 7-5
Customer Satisfaction Procedure..................... 7-2
GM Mobility Reimbursement Program............... 7-6
Reporting Safety Defects to General Motors....7-14
Reporting Safety Defects to the Canadian
Government............................................7-14
Reporting Safety Defects to the United
States Government...................................7-14
Roadside Assistance Program......................... 7-6
Service Publications Ordering Information........7-15
D
Daytime Running Lamps..................................3-15
Defensive Driving............................................. 4-2
Delayed Locking............................................... 2-7
DIC Compass.................................................3-50
Disc, MP3......................................................3-81
Doing Your Own Service Work........................... 5-4
Dome Lamp Override......................................3-17
Dome Lamps.................................................3-17
3

Door
60/40 Swing-Out Side Door...........................2-10
Automatic Door Lock..................................... 2-8
Automatic Door Unlock.................................. 2-8
Cargo Door Relocking.................................... 2-7
Delayed Locking........................................... 2-7
Locks.......................................................... 2-6
Power Door Locks......................................... 2-7
Programmable Automatic Door Locks............... 2-7
Rear Door Security Locks............................... 2-8
Rear Doors.................................................2-12
Sliding Side Door.......................................... 2-9
Driver Information Center (DIC).........................3-44
DIC Operation and Displays..........................3-45
DIC Vehicle Customization............................3-60
DIC Warnings and Messages........................3-52
Driving
At Night.....................................................4-12
Before a Long Trip......................................4-14
Defensive..................................................... 4-2
Drunken....................................................... 4-2
Highway Hypnosis.......................................4-14
Hill and Mountain Roads..............................4-15
In Rain and on Wet Roads...........................4-13
Rocking Your Vehicle to Get it Out.................4-20
Winter........................................................4-16
Dual Tire Operation.........................................5-65E
EDR .............................................................7-16
Electrical System
Add-On Equipment.....................................5-109
Engine Compartment Fuse Block.................5-112
Floor Console Fuse Block...........................5-110
Fuses and Circuit Breakers.........................5-109
Headlamp Wiring.......................................5-109
Windshield Wiper Fuses.............................5-109
Engine
Air Cleaner/Filter.........................................5-20
Check and Service Engine Soon Light............3-38
Coolant......................................................5-24
Coolant Heater............................................2-23
Coolant Temperature Gage...........................3-36
Drive Belt Routing.......................................6-16
Engine Compartment Overview......................5-14
Exhaust.....................................................2-31
Fan Noise..................................................5-34
Fuel Regulator............................................2-23
Oil .............................................................5-15
Oil Life System...........................................5-18
Overheating................................................5-27
Running While Parked..................................2-32
Starting......................................................2-21
Entry/Exit Lighting...........................................3-17
Event Data Recorders.....................................7-17
Extender, Safety Belt.......................................1-28
Exterior Lamps...............................................3-14
4

Headlamps (cont.)
Halogen Bulbs............................................5-50
High/Low Beam Changer................................ 3-9
On Reminder..............................................3-15
Heater...........................................................3-19
Highbeam On Light.........................................3-43
Highway Hypnosis...........................................4-14
Hill and Mountain Roads..................................4-15
Hood
Checking Things Under................................5-12
Release.....................................................5-13
Horn............................................................... 3-6
How to Wear Safety Belts Properly...................1-15
I
Ignition Positions.............................................2-20
Infants and Young Children, Restraints...............1-32
Inflation - Tire Pressure...................................5-64
Instrument Panel
Overview..................................................... 3-4
Instrument Panel (I/P)
Brightness..................................................3-16
Cluster.......................................................3-26
J
Jump Starting.................................................5-41
K
Keyless Entry System....................................... 2-3
Keys............................................................... 2-2
L
Labeling, Tire Sidewall.....................................5-56
Lamps
Dome........................................................3-17
Dome Lamp Override...................................3-17
Reading.....................................................3-17
Lap-Shoulder Belt...........................................1-22
LATCH System
Child Restraints...........................................1-39
Light
Airbag Off..................................................3-30
Airbag Readiness........................................3-29
Antilock Brake System Warning.....................3-35
Brake System Warning.................................3-34
Charging System.........................................3-33
Cruise Control.............................................3-42
Highbeam On.............................................3-43
Malfunction Indicator....................................3-38
Oil Pressure...............................................3-42
Passenger Airbag Status Indicator..................3-31
Safety Belt Reminders..................................3-28
Security.....................................................3-42
6

Light (cont.)
StabiliTrak®Indicator....................................3-36
Tire Pressure..............................................3-37
Tow/Haul Mode...........................................3-43
Lighting
Entry/Exit...................................................3-17
Lights
Exterior Lamps............................................3-14
Flash-to-Pass............................................... 3-9
High/Low Beam Changer................................ 3-9
On Reminder..............................................3-15
Loading Your Vehicle.......................................4-20
Locking Rear Axle............................................ 4-5
Lockout Protection............................................ 2-9
Locks
Automatic Door Lock..................................... 2-8
Automatic Door Unlock.................................. 2-8
Cargo Door Relocking.................................... 2-7
Delayed Locking........................................... 2-7
Door........................................................... 2-6
Lockout Protection......................................... 2-9
Power Door.................................................. 2-7
Programmable Automatic Door Locks............... 2-7
Rear Door Security Locks............................... 2-8
Loss of Control...............................................4-11M
Maintenance Schedule
Additional Required Services........................... 6-6
At Each Fuel Fill.........................................6-10
At Least Once a Month................................6-10
At Least Once a Year..................................6-11
At the First 100, 1,000 and 6,000 Miles
(160, 1 600 and 10 000km).......................6-10
Introduction.................................................. 6-2
Maintenance Footnotes.................................. 6-8
Maintenance Record....................................6-17
Maintenance Replacement Parts....................6-15
Maintenance Requirements............................. 6-2
Owner Checks and Services........................... 6-9
Recommended Fluids and Lubricants.............6-13
Scheduled Maintenance................................. 6-4
Using.......................................................... 6-3
Your Vehicle and the Environment................... 6-2
Malfunction Indicator Light................................3-38
Manual Seats................................................... 1-2
Manual, Using.................................................... iii
Manual Windows............................................2-14
Message
DIC Warnings and Messages........................3-52
Mirrors
Manual Rearview Mirror................................2-33
Outside Camper-Type Mirrors........................2-33
Outside Convex Mirror.................................2-34
7

Power
Door Locks.................................................. 2-7
Retained Accessory (RAP)............................2-21
Seat............................................................ 1-3
Steering Fluid.............................................5-35
Windows....................................................2-14
Privacy..........................................................7-16
Event Data Recorders..................................7-17
Navigation System.......................................7-18
OnStar.......................................................7-18
Radio Frequency Identification.......................7-18
Programmable Automatic Door Locks.................. 2-7
R
Radiator Pressure Cap....................................5-27
Radio Frequency Identification (RFID), Privacy....7-18
Radios..........................................................3-66
Radio(s)........................................................3-70
Radios
Reception...................................................3-88
Setting the Clock.........................................3-68
Theft-Deterrent............................................3-86
Reading Lamps..............................................3-17
Rear Air Conditioning and Heating System.........3-23
Rear Axle......................................................5-47
Locking........................................................ 4-5
Rear Door Security Locks.................................. 2-8
Rear Doors....................................................2-12Rear Heating System......................................3-22
Rear Seat Operation......................................... 1-6
Rearview Mirrors.............................................2-33
Reclining Seatbacks.......................................... 1-3
Recommended Fluids and Lubricants.................6-13
Recreational Vehicle Towing.............................4-26
Remote Keyless Entry (RKE) System.................. 2-3
Remote Keyless Entry (RKE) System,
Operation..................................................... 2-4
Removing the Flat Tire and Installing the
Spare Tire..................................................5-86
Removing the Spare Tire and Tools...................5-83
Replacement Bulbs.........................................5-54
Replacement Parts, Maintenance......................6-15
Reporting Safety Defects
Canadian Government..................................7-14
General Motors...........................................7-14
United States Government............................7-14
Restraint System Check
Checking the Restraint Systems....................1-75
Replacing Restraint System Parts After
a Crash..................................................1-76
Retained Accessory Power (RAP)......................2-21
Roadside
Assistance Program....................................... 7-6
Rocking Your Vehicle to Get it Out....................4-20
Routing, Engine Drive Belt...............................6-16
Running the Engine While Parked.....................2-32
9

S
Safety Belt
Reminder Light............................................3-28
Safety Belts
Care of....................................................5-102
How to Wear Safety Belts Properly................1-15
Lap-Shoulder Belt........................................1-22
Safety Belt Extender....................................1-28
Safety Belt Use During Pregnancy.................1-28
Safety Belts Are for Everyone.......................1-10
Safety Warnings and Symbols.............................. iii
Scheduled Maintenance..................................... 6-4
Seats
Power Seat.................................................. 1-3
Rear Seat Operation...................................... 1-6
Reclining Seatbacks...................................... 1-3
Secondary Latch System.................................5-93
Securing a Child Restraint
Rear Seat Position......................................1-45
Right Front Seat Position......................1-48, 1-52
Security Light.................................................3-42
Service........................................................... 5-3
Accessories and Modifications......................... 5-3
Adding Equipment to the Outside of Your
Vehicle..................................................... 5-5
California Pershlorate Materials
Requirements............................................ 5-4
California Proposition 65 Warning.................... 5-4Service (cont.)
Doing Your Own Work................................... 5-4
Engine Soon Light.......................................3-38
Publications Ordering Information...................7-15
Service, Scheduling Appointments....................... 7-9
Servicing Your Airbag-Equipped Vehicle..............1-73
Sheet Metal Damage.....................................5-105
Shifting Into Park (P).......................................2-29
Shifting Out of Park (P)...................................2-30
Signals, Turn and Lane-Change.......................... 3-8
Sliding Side Door............................................. 2-9
Spare Tire.....................................................5-99
Installing....................................................5-86
Removing...................................................5-83
Storing.......................................................5-97
Specifications, Capacities...............................5-116
Speedometer..................................................3-27
StabiliTrak
®System.......................................... 4-5
StabiliTrak®Indicator Light................................3-36
Starting the Engine.........................................2-21
Steering.......................................................... 4-7
Steering Wheel Controls, Audio.........................3-87
Steering Wheel, Tilt Wheel................................. 3-6
Storage Areas................................................2-35
Stuck in Sand, Mud, Ice, or Snow.....................4-19
Sun Visors.....................................................2-17
Swing-Out Side Door, 60/40.............................2-10
Swing-Out Windows........................................2-16
10